Movable lifting platform capable of automatically loading and unloading and used for winding and unwinding material roll
By designing a mobile lifting platform for collecting and discharging rolls that can be automatically loaded and unloaded, the three-dimensional movement of the bearing table is achieved by using the lifting drive mechanism and horizontal drive parts, which solves the complex operation and safety hazards of the loading and unloading rolls of the coating machine, and realizes the precise positioning and efficient loading and unloading of the rolls.
Patent Information
- Application Number
- CN202520147451.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2035-01-22
AI Technical Summary
The existing coating machines are complex in operation and have safety risks when loading and unloading the roll. Especially in large coating machines, manual auxiliary machinery is required to make multiple adjustments to achieve accurate positioning of the roll.
A moving lifting platform for collecting and discharging material rolls is designed to realize three-dimensional movement of the bearing table through the lifting drive mechanism and horizontal drive parts. In conjunction with the PLC control system and ultrasonic detection unit, the precise positioning, docking and disengagement of the material rolls is achieved.
It realizes accurate positioning during loading and unloading of material rolls, reduces dependence on manual operations, improves loading and unloading efficiency, and reduces safety hazards.
Smart Images

Figure CN222593347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to material roll loading and unloading, in particular to a mobile lifting platform for retracting and releasing material rolls which can automatically load and unload. Background Art
[0002] Coating machines are mainly used for surface coating production of films, paper, etc. This coating machine coats the rolled substrate with a layer of glue, paint or ink with specific functions, and then cuts it into sheets or rolls it up after drying.
[0003] It uses a dedicated multifunctional coating head, which can realize various forms of surface coating. The reel and unreel of the coating machine are equipped with full-speed automatic film splicing mechanism and PLC program tension closed-loop automatic control.
[0004] Existing coating machines generally use two methods for winding or unwinding, one is automatic material connection at a double station, and the other is single-station material connection. However, whether it is a single station or a double station, when the material roll needs to be replaced, especially when it involves a large coating machine, the staff is generally required to use auxiliary machinery, such as a hoisting machine or a movable trolley to move the material roll and then adjust the hoisting position or the movable position multiple times to achieve the positioning of the material roll and the plug. At the same time, manual assistance is required to fine-tune the position of the material roll, which makes the operation complicated and there are certain safety hazards when loading and unloading the material roll. Utility Model Content
[0005] The utility model aims to provide a mobile lifting platform for winding and unwinding material rolls which can be automatically loaded and unloaded, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mobile lifting platform for automatically loading and unloading material rolls, comprising: a frame; side supports, connected to a lifting drive mechanism installed on the frame, a support platform slidably installed on the side supports, and the support platform is connected to a horizontal drive member installed on the side supports; a receiving platform, the receiving platform is rotatably installed on the support platform and connected to an adjusting member installed on the support platform for changing the placement angle of the receiving platform relative to the support platform.
[0007] The mobile lifting platform for automatically loading and unloading material rolls as described above: the support platform includes: two symmetrically arranged mounting frames, the two mounting frames are fixed by a second support frame; the receiving platform is placed between the two mounting frames and is rotatably connected to the two mounting frames by a rotating shaft.
[0008] The above-mentioned automatic loading and unloading reel reel movable lifting platform: the adjusting member comprises a cylinder, the cylinder is rotatably mounted on the mounting frame, and the movable end of the cylinder is hinged to the receiving platform.
[0009] The automatic loading and unloading movable lifting platform for reeling and unloading as described above: at least two supporting columns are fixed to the opposite surfaces of the two mounting frames, and when the receiving platform abuts against the supporting columns, the receiving platform is in a horizontal position.
[0010] The mobile lifting platform for automatically loading and unloading material rolls as described above: the side support member includes: two symmetrically arranged side panels, and a first support frame is fixed between the two side panels; at least one second slide rail is formed on the side of the side panel facing the mounting frame, and a second slider fixed on the mounting frame is slidably connected to the second slide rail.
[0011] As described above, the automatic loading and unloading reel reel movable lifting platform: at least one first sliding block is fixed to the side of the side plate away from the mounting frame, and the first sliding block is slidably connected to the first sliding rail fixed on the frame.
[0012] The mobile lifting platform for automatically loading and unloading material rolls as described above: the horizontal driving component includes: a second screw rod parallel to the second slide rail and rotatably connected to the side plate, the second screw rod passes through the mounting frame and is threadedly connected to the mounting frame; a second motor mounted on the side plate, the output shaft of the second motor is rotatably connected to the second screw rod through a gear set.
[0013] The mobile lifting platform for automatically loading and unloading material rolls as described above: the lifting drive mechanism includes: first screw rods symmetrically rotatably installed on the frame, and two first screw rods are driven to rotate by a driving source installed on the frame; a threaded sleeve is threadedly connected to the first screw rod, and the threaded sleeve is fixedly connected to the connecting frame installed on the side panel.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the three-dimensional movement of the receiving platform is realized through the setting of the lifting drive mechanism and the horizontal drive part, so as to achieve precise positioning of the material rolls during loading and unloading, facilitate the docking and detachment of the material rolls, and no other auxiliary tools are required. It is highly safe and effectively improves the loading and unloading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the installation status of the mobile lifting platform for winding and unwinding material rolls that can be automatically loaded and unloaded on the frame;
[0016] Figure 2 It is a schematic diagram of the installation status of the mobile lifting platform for winding and unwinding material rolls that can be automatically loaded and unloaded on the frame (the lifting drive mechanism shows the status);
[0017] Figure 3 It is a structural schematic diagram of a mobile lifting platform for reeling and unloading that can automatically load and unload;
[0018] Figure 4It is a structural schematic diagram showing the connection state of the horizontal driving member, the side plate, the mounting plate and the receiving platform in the mobile lifting platform for winding and unwinding material rolls capable of automatic loading and unloading;
[0019] Figure 5 It is a schematic diagram of the connection state of the horizontal driving member, the side plate, the mounting plate and the receiving platform at another angle in the mobile lifting platform for automatically loading and unloading the reel;
[0020] Figure 6 It is a schematic diagram of the connection state of the horizontal driving member, the side plate, the mounting plate and the receiving platform in the mobile lifting platform for automatically loading and unloading the material rolls at another angle;
[0021] Figure 7 It is a schematic diagram of the structure after the receiving platform and the mounting plate are separated in the mobile lifting platform for reeling and unloading that can automatically load and unload.
[0022] In the figure: 1-frame, 2-receiving platform, 201-roller, 3-mounting frame, 4-first screw rod, 5-connecting frame, 6-threaded sleeve, 7-first motor, 8-transmission member, 9-second motor, 10-side plate, 11-first slider, 12-first slide rail, 13-second slider, 14-second slide rail, 15-second screw rod, 16-first support frame, 17-cylinder, 18-transmission shaft, 19-gear set, 20-second support frame, 21-support column. DETAILED DESCRIPTION
[0023] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.
[0024] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.
[0025] In addition, in order to better illustrate the present application, numerous specific details are provided in the specific embodiments below. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, and elements well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.
[0026] See also Figure 1-Figure 7In an embodiment of the utility model, a mobile lifting platform for automatically loading and unloading material rolls includes: a frame 1, which is a coating machine, a printing machine or other processing machinery involving large-scale core rolls; a side support member connected to a lifting drive mechanism installed on the frame 1, a support platform is slidably installed on the side support member, and the support platform is connected to a horizontal driving member installed on the side support member; a receiving platform 2, the receiving platform 2 is rotatably installed on the support platform and is connected to an adjusting member installed on the support platform for changing the placement angle of the receiving platform 2 relative to the support platform.
[0027] When the material roll is disassembled, the lifting drive mechanism drives the receiving platform 2 to move up and fine-tunes the horizontal position of the receiving platform 2 through the horizontal drive member, so that the receiving platform 2 abuts against the material roll, and then the material roll is separated from the plug (a rotating connector for connecting with the material roll), and then the lifting drive mechanism drives the receiving platform 2 and the material roll placed on the receiving platform 2 to move down, and then the receiving platform 2 is rotated a certain angle through the adjustment member to realize the movement of the material roll out of the receiving platform; when installing the material roll, keep the receiving platform 2 in a horizontal position, place the material roll to be installed on the receiving platform 2, and then set the lifting drive mechanism. The mechanism drives the receiving platform 2 to move upward, and drives the horizontal position of the receiving platform 2 through the horizontal driving member, so that the axial direction of the material roll is in line with the axial direction of the plug, thereby realizing the positioning and installation; the above-mentioned lifting driving mechanism and horizontal driving member are controlled by the PLC control system, and the PLC control system establishes communication with the ultrasonic detection unit, ultrasonically detects the size of the material roll, and then feeds back the data to the PLC control system. The PLC control system controls the lifting driving mechanism and the horizontal driving member to adjust the receiving platform 2 to move a corresponding distance to reach the plug position, so as to realize the precise positioning, docking and detachment of the material roll.
[0028] In this embodiment, the three-dimensional movement of the receiving platform 2 is realized by the setting of the lifting drive mechanism and the horizontal drive member, so as to realize the precise positioning of the material roll during loading and unloading, facilitate the docking and detachment of the material roll, and no other auxiliary tools are required. It is highly safe and effectively improves the loading and unloading efficiency.
[0029] For further information, see Figure 1 , Figure 3 and Figure 4 The support platform includes two symmetrically arranged mounting frames 3, and the two mounting frames 3 are fixed by a second support frame 20; the receiving platform 2 is placed between the two mounting frames 3 and is rotatably connected to the two mounting frames 3 through a rotating shaft, and the adjusting member includes a cylinder 17, which is rotatably mounted on the mounting frames 3, and the movable end of the cylinder 17 is hinged to the receiving platform 2.
[0030] The cylinder 17 may also be replaced by an electric telescopic rod or a hydraulic rod, as long as the telescopic drive requirements are met, and this embodiment does not make any specific limitation to this.
[0031] After the receiving platform 2 is installed between the two mounting frames 3, effective support of the receiving platform 2 is achieved, and when the receiving platform 2 is in a horizontal placement state, the upper surface of the receiving platform 2 and the upper surface of the mounting frame 3 are in the same horizontal placement state, and the arranged cylinder 17 can drive the receiving platform 2 to rotate relative to the mounting frame 3 during telescopic movement, so that when the material roll is disassembled, the material roll can automatically roll out under the action of gravity, and no manual or other auxiliary machinery is required to assist in unloading. On the one hand, this improves the safety of loading and unloading, and on the other hand, it can effectively reduce manpower output.
[0032] Preferably, in order to effectively prevent the material roll from rolling randomly on the receiving platform 2, a plurality of rollers 201 are rotatably installed on the receiving platform 2, and the rollers 201 protrude from the upper surface of the receiving platform 2. When the material roll is placed on the receiving platform 2, the material roll can be placed between two rollers 201 to limit the position of the material roll and improve the safety of loading and unloading the material roll.
[0033] Preferably, at least two support columns 21 are fixed to the opposite surfaces of the two mounting frames 3. When the receiving platform 2 abuts against the support columns 21, the receiving platform 2 is in a horizontal position. The provided support columns 21 can effectively support the receiving platform 2, reduce the pressure of the receiving platform 2 on the cylinder 17, and thus play a certain protective role on the cylinder 17.
[0034] For further information, see Figure 4-Figure 7 The side support member includes two symmetrically arranged side panels 10, and a first support frame 16 is fixed between the two side panels 10; at least one second slide rail 14 is formed on the side of the side panel 10 facing the mounting frame 3, and a second slider 13 fixed on the mounting frame 3 is slidably connected to the second slide rail 14.
[0035] The horizontal driving member described above includes a second screw rod 15 which is parallel to the second slide rail 14 and rotationally connected to the side plate 10, the second screw rod 15 passes through the mounting frame 3 and is threadedly connected to the mounting frame 3; a second motor 9 is installed on the side plate 10, and the output shaft of the second motor 9 is rotationally connected to the second screw rod 15 through a gear set 19.
[0036] When the second motor 9 is working, the gear set 19 drives the second screw rod 15 to rotate. When the second screw rod 15 rotates, it cooperates with the limiting effect of the second slide rail 14 to realize the driving effect on the mounting frame 3, so that the mounting frame 3 and the receiving platform 2 installed on the mounting frame 3 are moved horizontally to change the position of the material roll placed on the receiving platform 2, thereby accurately positioning the material roll and the plug for convenient loading and unloading.
[0037] It should be noted that a second motor 9 is installed on each of the two side panels 10, and the output shafts of the two second motors 9 are connected through a transmission shaft 18. The output power of the two second motors 9 is the same, thereby realizing synchronous and unidirectional driving of the two mounting frames 3 and increasing the stability of the movement of the mounting frames 3.
[0038] For further information, see Figure 1-Figure 3 and Figure 5 At least one first slider 11 is fixed on the side of the side plate 10 away from the mounting frame 3, and the first slider 11 is slidably connected to the first slide rail 12 fixed on the frame 1. The lifting drive mechanism includes: a first screw rod 4 symmetrically rotated on the frame 1, and the two first screw rods 4 are driven to rotate by a driving source installed on the frame 1; a threaded sleeve 6 is threadedly connected to the first screw rod 4, and the threaded sleeve 6 is fixedly connected to the connecting frame 5 installed on the side plate 10.
[0039] Among them, it should be supplemented that the first screw rod 4 is a ball screw, and two first screw rods 4 are provided and are respectively located on both sides of the frame 1. The two first screw rods 4 are connected to a driving source, so as to realize the synchronous driving and lifting of the two side panels 10, thereby improving the lifting and lowering stability of the two side panels 10. The driving source described here includes a first motor 7 installed on the frame 1, and the output shaft of the first motor 7 is respectively connected to the two first screw rods 4 through two transmission members 8.
[0040] When the first screw rod 4 rotates, the threaded sleeve 6 drives the connecting frame 5 and the entire body mounted on the connecting frame 5 to move vertically, thereby driving the material roll placed on the receiving platform 2 to move up and down to meet the lifting requirements.
[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A mobile lifting platform for automatically loading and unloading coils, characterized in that: include: Rack(1); A side support member is connected to a lifting drive mechanism installed on the frame (1); a support platform is slidably installed on the side support member, and the support platform is connected to a horizontal drive member installed on the side support member; a receiving platform (2), the receiving platform (2) is rotatably installed on the support platform and is connected to an adjusting member installed on the support platform for changing the placement angle of the receiving platform (2) relative to the support platform.
2. The mobile lifting platform for automatically loading and unloading coils according to claim 1 is characterized in that: The support platform comprises: two symmetrically arranged mounting frames (3), the two mounting frames (3) being fixed via a second support frame (20); the receiving platform (2) is placed between the two mounting frames (3) and is rotatably connected to the two mounting frames (3) via a rotating shaft.
3. The mobile lifting platform for automatically loading and unloading coils according to claim 2 is characterized in that: The adjusting member comprises a cylinder (17), the cylinder (17) being rotatably mounted on the mounting frame (3), and the movable end of the cylinder (17) being hinged to the receiving platform (2).
4. The mobile lifting platform for automatically loading and unloading coils according to claim 2 is characterized in that: At least two support columns (21) are fixed to the opposite surfaces of the two mounting frames (3); when the receiving platform (2) abuts against the support columns (21), the receiving platform (2) is in a horizontal placement state.
5. The mobile lifting platform for automatically loading and unloading coils according to claim 2 is characterized in that: The side support member comprises: two symmetrically arranged side plates (10), a first support frame (16) being fixed between the two side plates (10); at least one second slide rail (14) being formed on a side of the side plate (10) facing the mounting frame (3), and a second sliding block (13) fixed on the mounting frame (3) being slidably connected to the second slide rail (14).
6. The mobile lifting platform for automatically loading and unloading coils according to claim 5, characterized in that: At least one first sliding block (11) is fixed to a side of the side plate (10) away from the mounting frame (3), and the first sliding block (11) is slidably connected to a first sliding rail (12) fixed to the frame (1).
7. The mobile lifting platform for automatically loading and unloading coils according to claim 6 is characterized in that: The horizontal driving member comprises: a second screw rod (15) parallel to the second slide rail (14) and rotatably connected to the side plate (10), the second screw rod (15) passing through the mounting frame (3) and being threadedly connected to the mounting frame (3); and a second motor (9) mounted on the side plate (10), the output shaft of the second motor (9) being rotatably connected to the second screw rod (15) via a gear set (19).
8. The mobile lifting platform for automatically loading and unloading coils according to claim 6, characterized in that: The lifting drive mechanism comprises: first screw rods (4) symmetrically mounted on the frame (1), the two first screw rods (4) being driven to rotate by a driving source mounted on the frame (1); a threaded sleeve (6) being threadedly connected to the first screw rods (4), and the threaded sleeve (6) being fixedly connected to a connecting frame (5) mounted on the side plate (10).