Solvent-free DHA algal oil extraction, decoloration and deodorization equipment

Abstract

The utility model relates to the technical field of algae oil DHA (docosahexaenoic acid) treatment, and discloses a Fischer-solvent type DHA algae oil extraction, decoloration and deodorization device which comprises an evaporation bottle, a supporting frame used for supporting the evaporation bottle is arranged at the bottom of the evaporation bottle, and a heat conduction disc used for absorbing heat is fixedly installed at the bottom of the evaporation bottle. A conical diffusion pipe is fixedly mounted at the top of the evaporation bottle, the adsorber is fixedly mounted at the top of the diffusion pipe and is used for adsorbing pigments and peculiar smells so as to achieve the decoloration and deodorization effects, and the collector is fixedly mounted at the top of the adsorber and is used for collecting the peculiar smells. The collector is used for collecting condensed waste liquid, so that the situation that steam carries impurities to fall into the evaporation bottle after being condensed is avoided, through mutual cooperation of the structures, pigments and peculiar smells contained in algae oil can be effectively removed in the using process, the taste and quality of the algae oil can be conveniently improved, and the algae oil evaporation device is more practical.

Description

Technical Field

[0001] The utility model relates to the technical field of algae oil DHA processing, in particular to solvent-free DHA algae oil extraction, decolorization and deodorization equipment. Background Art

[0002] DHA's important physiological functions in the central nervous system, cardiovascular system and visual nervous system have been widely recognized by society. Many countries in the world have stipulated that DHA can be used as a nutritional enhancer and food additive. At present, DHA has been used in infant food, dairy products, beverages, soy milk and edible oils, etc. The market demand is huge, so the production of DHA contains huge business opportunities.

[0003] The main sources of DHA are fish oil and algae oil. Fish oil has a strong fishy smell and high EPA content, which makes it difficult to add to food. The consumer group is also limited, and fish oil resources are limited. Large-scale, high-density culture of microalgae heterotrophic fermentation can solve the above problems. Crypthecodinium cohnii is a high-yield strain that produces DHA, and its fatty acid composition is simple, with less EPA and no fishy smell, which has a very broad application prospect.

[0004] During the extraction and refining process of algae oil DHA, some pigments, oxidation products, impurities and odors may remain. These substances will affect the quality and taste of algae oil DHA, so decolorization and deodorization treatment is required. Through decolorization treatment, the pigment substances in algae oil DHA can be removed to make its color lighter and more transparent. The deodorization treatment is to eliminate the odor and bad smell that may exist in algae oil DHA, improve its taste and quality, and in order to facilitate the subsequent decolorization and deodorization treatment after the extraction of DHA in algae oil, we proposed a solvent-free DHA algae oil extraction, decolorization and deodorization equipment. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a solvent-free DHA algae oil extraction, decolorization and deodorization device to solve the above-mentioned problems.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a solvent-free DHA algae oil extraction, decolorization and deodorization device, comprising an evaporating bottle, a support frame for supporting the evaporating bottle is placed at the bottom of the evaporating bottle, a heat-conducting plate for absorbing heat is fixedly installed at the bottom of the evaporating bottle, and a conical diffusion tube is fixedly installed on the top of the evaporating bottle, and also includes:

[0007] An adsorber, which is fixedly mounted on the top of the diffusion tube and is used to absorb pigments and odors, thereby achieving the effect of decolorization and deodorization;

[0008] The collector is fixedly mounted on the top of the adsorber and is used to collect the condensed waste liquid, thereby preventing the steam from carrying impurities and falling into the evaporation flask after condensation.

[0009] Preferably, an oil guide tube for guiding out the algae oil is fixedly mounted on one side of the evaporating bottle, and an oil injection tube for injecting the algae oil and water is fixedly mounted on the other top of the evaporating bottle.

[0010] Preferably, a plurality of flame dividing strips are fixedly installed at equal intervals on the bottom of the heat conducting plate.

[0011] Preferably, filters for steam penetration are fixedly installed on the top and bottom of the adsorber, and an adsorption layer for adsorbing pigments and odors is fixedly installed inside the adsorber, and the adsorption layer is composed of a mixture of activated carbon and bentonite as a whole.

[0012] Preferably, the collector comprises a sleeve tube, a conical sleeve and a collecting basket, the sleeve tube is sleeved and installed on the top of the adsorber, the conical sleeve is fixedly installed on the top of the sleeve tube, and the collecting basket for collecting condensed water is fixedly installed on the bottom of the conical sleeve.

[0013] Preferably, a downwardly recessed condensation groove is provided on the top of the conical sleeve, and a plurality of diversion grooves for diversion are provided at equal intervals on the bottom of the conical sleeve.

[0014] Compared with the prior art, the utility model provides a solvent-free DHA algae oil extraction, decolorization and deodorization equipment, which has the following beneficial effects:

[0015] 1. The solvent-free DHA algae oil extraction, decolorization and deodorization equipment, through the setting of the oil guide pipe and the oil injection pipe, can inject the algae oil to be purified into the evaporation bottle through the oil injection pipe during processing, and remove the impurities, pigments and odors contained in the algae oil through the evaporation of water, so as to achieve the purpose of decolorization and deodorization, which is more practical.

[0016] 2. The solvent-free DHA algae oil extraction, decolorization and deodorization equipment can guide the diffusion of the bottom heating flame through the setting of the flame strip, so that the evaporation bottle is heated more evenly, and the setting of the heat conduction plate can avoid overheating caused by direct contact between the flame and the evaporation bottle.

[0017] 3. The solvent-free DHA algae oil extraction, decolorization and deodorization equipment, through the setting of the filter, is convenient for the steam carrying pigments and odors to enter the interior of the adsorber, and then adsorb them through the adsorption layer, so as to achieve the effect of decolorization and deodorization. The adsorption layer is composed of activated carbon and bentonite as a whole. The role of bentonite in activated carbon is to increase its pore structure and adsorption performance, and can adsorb pollutants such as organic matter and heavy metals. At the same time, it can also increase the specific surface area of ​​activated carbon, improve its adsorption capacity and efficiency, and can effectively remove odors and pigments contained in steam, which is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the adsorber of the utility model;

[0020] Figure 3 This is a schematic diagram of the collector structure of the utility model.

[0021] In the figure: 1. evaporating flask; 2. supporting frame; 3. heat conducting plate; 4. diffusion tube; 5. adsorber; 6. collector; 7. oil guide pipe; 8. oil filling pipe; 9. flame strip; 10. filter screen; 11. adsorption layer; 12. sleeve tube; 13. conical sleeve; 14. collecting basket; 15. condensation tank; 16. guide tank. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 A solvent-free DHA algae oil extraction, decolorization and deodorization device comprises an evaporating bottle 1, a support frame 2 for supporting the evaporating bottle 1 is placed at the bottom of the evaporating bottle 1, a heat conducting plate 3 for absorbing heat is fixedly installed at the bottom of the evaporating bottle 1, and a conical diffusion tube 4 is fixedly installed on the top of the evaporating bottle 1, and also comprises:

[0024] Adsorber 5, which is fixedly mounted on the top of the diffusion tube 4, and is used to absorb pigments and odors, thereby achieving the effect of decolorization and deodorization;

[0025] The collector 6 is fixedly mounted on the top of the adsorber 5 and is used to collect the condensed waste liquid, thereby preventing the steam from carrying impurities and falling into the evaporation flask 1 after condensation.

[0026] Furthermore, an oil guide tube 7 for guiding out the algae oil is fixedly installed on one side of the evaporating bottle 1, and an oil injection tube 8 for injecting algae oil and water is fixedly installed on the other top of the evaporating bottle 1. Through the arrangement of the oil guide tube 7 and the oil injection tube 8, the algae oil to be purified can be injected into the interior of the evaporating bottle 1 through the oil injection tube 8 during processing, and the impurities, pigments and odors contained in the algae oil can be taken out through the evaporation of water, thereby achieving the purpose of decolorization and deodorization, which is more practical.

[0027] Furthermore, a plurality of flame strips 9 are fixedly installed at equal intervals on the bottom of the heat conducting plate 3. The flame strips 9 can guide the diffusion of the bottom heating flame, so that the evaporating flask 1 is heated more evenly. In addition, the heat conducting plate 3 can prevent overheating caused by direct contact between the flame and the evaporating flask 1.

[0028] Furthermore, a filter 10 for permeating steam is fixedly installed on the top and bottom of the adsorber 5, and an adsorption layer 11 for adsorbing pigments and odors is fixedly installed inside the adsorber 5. The adsorption layer 11 is composed of a mixture of activated carbon and bentonite. The setting of the filter 10 facilitates the steam carrying pigments and odors to enter the adsorber 5, and then adsorb them through the adsorption layer 11, thereby achieving the effect of decolorization and deodorization. The adsorption layer 11 is composed of activated carbon and bentonite. The role of bentonite in activated carbon is to increase its pore structure and adsorption performance, and can adsorb pollutants such as organic matter and heavy metals. At the same time, it can also increase the specific surface area of ​​activated carbon, improve its adsorption capacity and efficiency, and can effectively remove odors and pigments contained in steam, which is more practical.

[0029] Furthermore, the collector 6 includes a sleeve tube 12, a conical sleeve 13 and a collecting basket 14. The sleeve tube 12 is sleeved on the top of the adsorber 5. The conical sleeve 13 is fixedly installed on the top of the sleeve tube 12. The collecting basket 14 for collecting condensed water is fixedly installed on the bottom of the conical sleeve 13.

[0030] Furthermore, a downwardly recessed condensation groove 15 is provided at the top of the conical sleeve 13, and a plurality of diversion grooves 16 for diversion are equidistantly provided at the bottom of the conical sleeve 13. Through the arrangement of the collector 6, the sleeve pipe 12 is firstly placed as a whole on the top of the adsorber 5. After the steam enters the collector 6 through the adsorption of the adsorber 5, ice cubes can be placed in the condensation groove 15 provided at the top of the conical sleeve 13, thereby improving the condensation efficiency. After that, the steam will condense and liquefy when it contacts the conical sleeve 13, and the condensed water will fall into the collecting basket 14 along the plurality of diversion grooves 16 provided at the bottom of the conical sleeve 13, thereby preventing the liquefied condensed water from falling back into the evaporating bottle 1 and affecting the processing effect.

[0031] When in use, firstly, the algae oil to be processed is injected into the evaporating bottle 1 through the oil injection pipe 8, and then the purified water is injected, and then the oil guide pipe 7 and the oil injection pipe 8 are both sealed, and the evaporating bottle 1 can be heated as a whole through the heat conducting plate 3. The flame strips 9 are provided to guide the diffusion of the bottom heating flame, so that the evaporating bottle 1 is heated more evenly, and the heat conducting plate 3 is provided to avoid overheating caused by direct contact between the flame and the evaporating bottle 1, and then the steam carrying the pigment and the odor will enter the interior of the adsorber 5, and then it will be adsorbed by the adsorption layer 11, so as to achieve the effect of decolorization and deodorization, and the adsorption layer 11 is composed of activated carbon and bentonite as a whole. The role of bentonite in the activated carbon is to increase its pore structure and adsorption performance, and can adsorb pollutants such as organic matter and heavy metals. The steam can enter the sleeve pipe 12 and contact the bottom surface of the conical sleeve 13. The ice placed in the condensation groove 15 opened at the top of the conical sleeve 13 absorbs the heat of the steam, thereby liquefying it into water, and making it fall into the collection basket 14 along the several guide grooves 16 opened at the bottom of the conical sleeve 13, so as to avoid the condensed water after liquefaction falling into the evaporation bottle 1 again and affecting the processing effect. After the processing is completed, the oil inside can be led out through the oil guide pipe 7 to complete the processing. The new type can effectively remove the pigment and odor contained in the algae oil through the mutual cooperation between the upper structures when in use, so as to improve the taste and quality of the algae oil, and is more practical.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solvent-free DHA algae oil extraction, decolorization and deodorization device, comprising an evaporating flask (1), a support frame (2) for supporting the evaporating flask (1) is placed at the bottom of the evaporating flask (1), a heat-conducting plate (3) for absorbing heat is fixedly installed at the bottom of the evaporating flask (1), and a conical diffusion tube (4) is fixedly installed at the top of the evaporating flask (1), characterized in that: Also includes: An adsorber (5), the adsorber (5) being fixedly mounted on the top of the diffusion tube (4), the adsorber (5) being used to adsorb pigments and odors, thereby achieving the effect of decolorization and deodorization; A collector (6) is fixedly mounted on the top of the adsorber (5), and is used to collect condensed waste liquid, thereby preventing the steam from carrying impurities and falling into the interior of the evaporation flask (1) after condensation.

2. A solvent-free DHA algae oil extraction, decolorization and deodorization equipment according to claim 1, characterized in that: An oil guide pipe (7) for guiding out the algae oil is fixedly mounted on one side of the evaporation bottle (1), and an oil injection pipe (8) for injecting the algae oil and water is fixedly mounted on the other top of the evaporation bottle (1).

3. A solvent-free DHA algae oil extraction, decolorization and deodorization equipment according to claim 1, characterized in that: A plurality of flame strips (9) are fixedly mounted at equal intervals on the bottom of the heat conducting plate (3).

4. A solvent-free DHA algae oil extraction, decolorization and deodorization equipment according to claim 1, characterized in that: A filter screen (10) for permeating steam is fixedly installed on the top and bottom of the adsorber (5), and an adsorption layer (11) for adsorbing pigments and odors is fixedly installed inside the adsorber (5), wherein the adsorption layer (11) is composed of a mixture of activated carbon and bentonite.

5. A solvent-free DHA algae oil extraction, decolorization and deodorization equipment according to claim 1, characterized in that: The collector (6) comprises a sleeve pipe (12), a conical sleeve (13) and a collection basket (14); the sleeve pipe (12) is sleeved and mounted on the top of the adsorber (5); the conical sleeve (13) is fixedly mounted on the top of the sleeve pipe (12); and the collection basket (14) for collecting condensed water is fixedly mounted on the bottom of the conical sleeve (13).

6. A solvent-free DHA algae oil extraction, decolorization and deodorization equipment according to claim 5, characterized in that: The top of the conical sleeve (13) is provided with a downwardly recessed condensation groove (15), and the bottom of the conical sleeve (13) is provided with a plurality of diversion grooves (16) for diversion at equal intervals.

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