Exhaust module device of fermentation tank
By introducing a speed control mechanism and a deodorization mechanism into the fermentation tank exhaust module device, the problem of the inability to automatically adjust the exhaust gas rate and exhaust odor stimulation in the prior art is solved, and the air pressure stability and product quality improvement are achieved, while improving the working environment and reducing pollution.
Patent Information
- Application Number
- CN202420467747.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing fermentation tank exhaust module device cannot automatically adjust the exhaust rate according to the air pressure in the tank, affecting the quality of fermentation products, and the exhaust odor is irritating, which may have a negative impact on the external air.
A fermentation tank exhaust module device is designed, including a speed regulation mechanism and a odor removal mechanism. The speed control mechanism automatically adjusts the exhaust gas rate according to the air pressure difference through the cooperation of the rotating mechanism and the sliding mechanism; the odor removal mechanism uses a multi-layer filter element to purify the exhaust gas.
Real-time automatic adjustment of exhaust gas rate is achieved, the air pressure in the fermentation tank is stabilized, the quality of fermentation products is improved, and the working environment is improved through the deodorization mechanism and the pollution to external air is reduced.
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Figure CN222593849U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fermentation devices, in particular to an exhaust module device for a fermentation tank. Background Art
[0002] Fermentation refers to the process in which people use the life activities of microorganisms under aerobic or anaerobic conditions to prepare the microbial cells themselves, or direct metabolites or secondary metabolites. The fermenter is a tank-shaped device in which microorganisms form the desired products through fermentation. The exhaust module is an important component structure in the aerobic fermenter, and together with the air intake module, it maintains the stability of the air pressure in the fermenter.
[0003] As for the current fermentation tank exhaust module device, the exhaust function is often achieved by manually controlling the switch of the one-way valve. In this way, the exhaust rate cannot be adjusted according to the air pressure in the fermentation tank, which in turn affects the quality of the fermentation product and may increase the workload of the staff to a certain extent. In addition, the gas discharged from the fermentation tank often has some more irritating odors, which may have a certain negative impact on the external air.
[0004] Therefore, those skilled in the art provide a fermentation tank exhaust module device to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a fermentation tank exhaust module device, in which a speed regulating mechanism and a deodorizing mechanism are provided. The speed regulating mechanism can automatically adjust the exhaust rate according to the air pressure in the tank, and the deodorizing mechanism can purify the odor of the exhausted gas.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A fermentation tank exhaust module device comprises a tank body, an exhaust mechanism is provided on one side of the upper end of the tank body, the exhaust mechanism comprises an exhaust pipe, two vertical slide grooves are provided on the inner surface of one end of the exhaust pipe close to the tank body, and a rotating block is provided on the inner surface of one end of the exhaust pipe away from the tank body;
[0008] A speed regulating mechanism is fixedly arranged inside the exhaust mechanism, and the speed regulating mechanism includes a rotating mechanism, a sliding mechanism and a threaded rod. The rotating mechanism includes an annular rotating block, an annular sliding groove is opened at the lower end of the annular rotating block, two inner sliding blocks are fixedly arranged on the inner surface of the annular rotating block, and a plurality of fan-shaped blades are fixedly arranged on the outer surface of the annular rotating block;
[0009] The sliding mechanism comprises a wind shield frame, the outer surface of which is fixedly provided with two outer sliding blocks, the upper end of which is fixedly provided with two sliding limit blocks, and a deodorizing mechanism is slidably provided inside the exhaust mechanism, the deodorizing mechanism comprises a supporting frame and a plurality of filter elements;
[0010] Through the above technical solution, a speed regulating mechanism and a deodorizing mechanism are provided in the device. The rotating mechanism and the sliding mechanism in the speed regulating mechanism are superimposed up and down. During operation, the rotating mechanism rotates while moving upward, and the rotating mechanism and the sliding mechanism move relative to each other. The exhaust rate is adjusted by controlling the size of the vent, and the deodorizing mechanism can deodorize the gas before it is discharged.
[0011] Furthermore, a support frame is provided on the outer surface of the tank body near the lower end fixing sleeve, and two vertical slide grooves are provided on the inner surface of one end of the exhaust pipe near the tank body;
[0012] Through the above technical solution, the support frame supports the entire fermentation device, and the exhaust pipe is a pipe used for exhaust.
[0013] Furthermore, a groove is provided on the inner surface of one end of the exhaust pipe away from the tank body, and the rotating block is rotatably arranged in the groove by a spring clip;
[0014] Through the above technical solution, the rotating clamp can be popped up under the action of the spring clip to position the deodorizing mechanism.
[0015] Furthermore, the speed regulating mechanism is fixedly arranged on the inner surface of one end of the exhaust pipe close to the tank body, and the deodorizing mechanism is slidably arranged in the pipe body of one end of the exhaust pipe away from the tank body;
[0016] Through the above technical solution, the exhausted gas first needs to pass through the speed regulating mechanism to adjust the exhaust rate, and then pass through the deodorization mechanism to purify the odor and be discharged into the atmosphere.
[0017] Further, the rotating mechanism is sleeved on the rod body of the threaded rod, the sliding mechanism is sleeved on the rod body of the threaded rod, the annular rotating block is slidably sleeved on the position of the threaded rod rod near the upper end, and the wind shield is slidably sleeved on the position of the threaded rod rod near the lower end;
[0018] Through the above technical solution, both the rotating mechanism and the sliding mechanism can slide up and down along the threaded rod under the action of the air pressure in the tank.
[0019] Furthermore, the two inner sliders are respectively slidably disposed in the two thread grooves of the threaded rod, the two outer sliders are respectively slidably disposed in the vertical slide grooves, and the two sliding limit blocks are both slidably disposed in the annular slide grooves;
[0020] Through the above technical solution, the inner slider ensures that the rotating mechanism rotates while moving up and down, the outer slider ensures that the sliding mechanism does not rotate while moving up and down, and the sliding limit block allows the two mechanisms to overlap tightly.
[0021] Furthermore, support rods are fixedly arranged on both sides of the threaded rod body near the lower end, the opposite ends of the two support rods are fixedly connected to the inner surface of the exhaust pipe, and the upper ends of the opposite ends of the two support rods are fixedly arranged with buffer pads;
[0022] Through the above technical solution, the support rod fixes the entire speed regulating mechanism in the pipeline, and the buffer pad can play a buffering role when the sliding mechanism moves downward.
[0023] Furthermore, the support bracket is slidably arranged in one end of the exhaust pipe away from the tank body, the plurality of filter elements are movably arranged in the support bracket, and a handle is fixedly arranged at one end of the support bracket away from the tank body;
[0024] Through the above technical solution, the deodorizing mechanism can be slid out, which is convenient for regular replacement of the filter element to ensure the normal operation of the deodorizing mechanism.
[0025] The utility model has the following beneficial effects:
[0026] 1. The utility model proposes a fermentation tank exhaust module device, in which a speed regulating mechanism is provided. During use, the rotating mechanism and the sliding mechanism move upward under the action of the internal and external air pressure difference, and the rotating mechanism rotates at the same time. The two mechanisms directly produce an angle difference to achieve the adjustment of the size of the vent. This not only can realize real-time automatic adjustment of the exhaust rate, ensure the stability of the air pressure in the tank, and thus ensure the quality of the fermentation product, but also can reduce the burden on the staff to a certain extent.
[0027] 2. The utility model proposes a fermentation tank exhaust module device, in which a deodorization mechanism is provided. During use, the deodorization mechanism is mainly fixed in the pipeline by a block. The multi-layer filter element can fully deodorize the gas. The filter element can be replaced in time by pulling it outward, and the operation is convenient. This can improve the comfort of the working environment to a certain extent, while reducing the pollution to the ambient air. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the axial side of the utility model;
[0029] Figure 2 It is a schematic diagram of the axial side of the exhaust mechanism in the utility model;
[0030] Figure 3 It is an axial schematic diagram of the deodorizing mechanism in the utility model;
[0031] Figure 4 This is a schematic diagram of the shaft side after the speed regulating mechanism in the utility model is decomposed;
[0032] Figure 5 It is a schematic diagram of the shaft side of the rotating mechanism in the utility model;
[0033] Figure 6 It is an axial side schematic diagram of the sliding mechanism in the utility model.
[0034] Legend:
[0035] 1. Support frame; 2. Tank body; 3. Exhaust mechanism; 301. Exhaust duct; 302. Groove; 303. Rotating block; 304. Vertical slide; 4. Speed regulating mechanism; 401. Rotating mechanism; 40101. Annular rotating block; 40102. Inner slide block; 40103. Fan-shaped blades; 40104. Annular slide; 402. Sliding mechanism; 40201. Wind shield; 40202. Outer slide block; 40203. Sliding limit block; 403. Support rod; 404. Threaded rod; 405. Buffer pad; 5. Deodorization mechanism; 501. Support frame; 502. Filter element; 503. Handle. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] Reference Figure 1-6 , the utility model provides an embodiment: a fermentation tank exhaust module device, including a tank body 2, a support frame 1 is fixedly sleeved near the lower end of the outer surface of the tank body 2, an exhaust mechanism 3 is provided on one side of the upper end of the tank body 2, the exhaust mechanism 3 includes an exhaust pipe 301, two vertical slide grooves 304 are provided on the inner surface of one end of the exhaust pipe 301 close to the tank body 2, a rotating block 303 is rotatably provided on the inner surface of one end of the exhaust pipe 301 away from the tank body 2, two vertical slide grooves 304 are provided on the inner surface of one end of the exhaust pipe 301 close to the tank body 2, a groove 302 is provided on the inner surface of one end of the exhaust pipe 301 away from the tank body 2, and the rotating block 303 is rotatably provided in the groove 302 through a spring clip;
[0038] The device is provided with an exhaust mechanism 3. The microorganisms in the fermentation tank ferment and continuously consume oxygen in the gas. The air intake module continuously inputs compressed sterile gas into the tank. In order to ensure the stability of the air pressure in the tank, the exhaust gas is discharged into the atmosphere from the pipeline of the exhaust mechanism 3.
[0039] A speed regulating mechanism 4 is fixedly arranged inside the exhaust mechanism 3, and the speed regulating mechanism 4 includes a rotating mechanism 401, a sliding mechanism 402 and a threaded rod 404. The speed regulating mechanism 4 is fixedly arranged on the inner surface of the exhaust pipe 301 close to the tank body 2, and the deodorizing mechanism 5 is slidably arranged in the pipe body of the exhaust pipe 301 away from the tank body 2. The rotating mechanism 401 is sleeved on the rod body of the threaded rod 404, and the sliding mechanism 402 is sleeved on the rod body of the threaded rod 404. Support rods 403 are fixedly arranged on both sides of the rod body of the threaded rod 404 near the lower end, and the opposite ends of the two support rods 403 are fixedly connected to the inner surface of the exhaust pipe 301, and the upper ends of the opposite ends of the two support rods 403 are fixedly arranged with buffer pads 405;
[0040] The rotating mechanism 401 includes an annular rotating block 40101, two inner sliders 40102 and a plurality of fan-shaped blades 40103. An annular sliding groove 40104 is provided at the lower end of the annular rotating block 40101. Two inner sliders 40102 are fixedly provided on the inner surface of the annular rotating block 40101. A plurality of fan-shaped blades 40103 are fixedly provided on the outer surface of the annular rotating block 40101.
[0041] The sliding mechanism 402 includes a windshield frame 40201, two outer sliding blocks 40202 are fixedly arranged on the outer surface of the windshield frame 40201, two sliding limit blocks 40203 are fixedly arranged on the upper end of the windshield frame 40201, an annular rotating block 40101 is slidably sleeved on the position of the threaded rod 404 near the upper end, the windshield frame 40201 is slidably sleeved on the position of the threaded rod 404 near the lower end, two inner sliding blocks 40102 are respectively slidably arranged in two thread grooves of the threaded rod 404, two outer sliding blocks 40202 are respectively slidably arranged in the vertical slide groove 304, and two sliding limit blocks 40203 are both slidably arranged in the annular slide groove 40104;
[0042] The device is provided with a speed regulating mechanism 4. When the air pressure inside the tank is greater than the external air pressure, the pressure difference will push the rotating mechanism 401 and the sliding mechanism 402 to move upward synchronously. The rotating mechanism 401 rotates while sliding upward, and the sliding mechanism 402 slides vertically upward, resulting in an angle difference between the two, thereby changing the size of the vent to achieve the adjustment of the exhaust rate.
[0043] A deodorizing mechanism 5 is slidably disposed inside the exhaust mechanism 3. The deodorizing mechanism 5 includes a support frame 501 and a plurality of filter elements 502. The support frame 501 is slidably disposed in one end of the exhaust pipe 301 away from the tank body 2. The plurality of filter elements 502 are movably disposed in the support frame 501. A handle 503 is fixedly disposed at one end of the support frame 501 away from the tank body 2.
[0044] The device is provided with a deodorizing mechanism 5, in which the filter element 502 plays a major role. The superposition of multiple layers of filter elements 502 can fully purify the gas. By pressing the card block downward at the same time, the deodorizing mechanism 5 can be taken out, and the filter element 502 can be replaced regularly.
[0045] Working principle: When the exhaust module device starts to work, the internal air pressure is greater than the external air pressure, and the internal air pressure will push the rotating mechanism 401 and the sliding mechanism 402 to move upward. Under the joint action of the inner slider 40102 and the threaded rod 404, the rotating mechanism 401 rotates while moving upward, and under the action of the outer slider 40202 and the vertical slide groove 304, the sliding mechanism 402 only slides upward without rotating. In this way, the two mechanisms will produce an angle difference. The size of the angle difference determines the size of the vent area. The change in air pressure can drive the change of the vent, thereby achieving the purpose of adjusting the exhaust rate; when the gas reaches the deodorization mechanism 5, the gas will be purified under the action of the multi-layer filter element 502. After using it for a period of time, press the rotating block 303 downward, hold the handle 503 and pull the deodorization mechanism 5 outward, so that the filter element 502 can be replaced for subsequent use.
[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fermentation tank exhaust module device, comprising a tank body (2), characterized in that: An exhaust mechanism (3) is provided on one side of the upper end of the tank body (2), and the exhaust mechanism (3) comprises an exhaust pipe (301). Two vertical slide grooves (304) are provided on the inner surface of one end of the exhaust pipe (301) close to the tank body (2), and a rotating block (303) is rotatably provided on the inner surface of one end of the exhaust pipe (301) away from the tank body (2); A speed regulating mechanism (4) is fixedly arranged inside the exhaust mechanism (3), and the speed regulating mechanism (4) comprises a rotating mechanism (401), a sliding mechanism (402) and a threaded rod (404); the rotating mechanism (401) comprises an annular rotating block (40101); an annular sliding groove (40104) is provided at the lower end of the annular rotating block (40101); two inner sliding blocks (40102) are fixedly arranged on the inner surface of the annular rotating block (40101); and a plurality of fan-shaped blades (40103) are fixedly arranged on the outer surface of the annular rotating block (40101); The sliding mechanism (402) comprises a wind shield frame (40201), two outer sliding blocks (40202) are fixedly provided on the outer surface of the wind shield frame (40201), two sliding limit blocks (40203) are fixedly provided on the upper end of the wind shield frame (40201), and a deodorization mechanism (5) is slidably provided inside the exhaust mechanism (3), and the deodorization mechanism (5) comprises a support frame (501) and a plurality of filter elements (502).
2. A fermentation tank exhaust module device according to claim 1, characterized in that: A support frame (1) is provided on the outer surface of the tank body (2) near the lower fixed sleeve, and two vertical slide grooves (304) are provided on the inner surface of one end of the exhaust pipe (301) near the tank body (2).
3. A fermentation tank exhaust module device according to claim 1, characterized in that: A groove (302) is provided on the inner surface of one end of the exhaust pipe (301) away from the tank body (2), and the rotating block (303) is rotatably arranged in the groove (302) via a spring clip.
4. A fermentation tank exhaust module device according to claim 1, characterized in that: The speed regulating mechanism (4) is fixedly arranged on the inner surface of the exhaust pipe (301) at one end close to the tank body (2), and the deodorizing mechanism (5) is slidably arranged in the pipe body of the exhaust pipe (301) at one end away from the tank body (2).
5. The fermentation tank exhaust module device according to claim 1, characterized in that: The rotating mechanism (401) is sleeved on the rod body of the threaded rod (404), the sliding mechanism (402) is sleeved on the rod body of the threaded rod (404), the annular rotating block (40101) is slidably sleeved on the rod body of the threaded rod (404) near the upper end, and the wind shield frame (40201) is slidably sleeved on the rod body of the threaded rod (404) near the lower end.
6. The fermentation tank exhaust module device according to claim 1, characterized in that: The two inner sliding blocks (40102) are respectively slidably set in the two threaded grooves of the threaded rod (404), the two outer sliding blocks (40202) are respectively slidably set in the vertical sliding groove (304), and the two sliding limit blocks (40203) are both slidably set in the annular sliding groove (40104).
7. The fermentation tank exhaust module device according to claim 1, characterized in that: Support rods (403) are fixedly arranged on both sides of the threaded rod (404) near the lower end, the opposite ends of the two support rods (403) are fixedly connected to the inner surface of the exhaust pipe (301), and the upper ends of the opposite ends of the two support rods (403) are fixedly arranged with buffer pads (405).
8. The fermentation tank exhaust module device according to claim 1, characterized in that: The support frame (501) is slidably arranged in one end of the exhaust pipe (301) away from the tank body (2), and the plurality of filter elements (502) are movably arranged in the support frame (501). A handle (503) is fixedly arranged at one end of the support frame (501) away from the tank body (2).