Wear-resistant jacquard mesh cloth

Abstract

The utility model discloses a wear-resistant jacquard screen cloth which comprises an outer layer, a middle layer and an inner layer, the outer layer and the inner layer are in knitting connection through middle layer yarn, the outer layer is of a warp knitting jacquard gradient distribution mesh structure and can ventilate and remove moisture, and the middle layer yarn is fine denier porous fiber and polyester monofilament. The middle layer is of an I-type and X-type composite structure formed by weaving fine denier porous fibers and polyester monofilaments in a combined mode and has the high moisture absorption-wicking-moisture guiding effect and supporting performance, and the inner layer is of a hexagonal mesh structure formed by weaving polyester fibers and has the good hydrophobic and moisture permeable effect; the gradient distribution mesh structure comprises a basic flat and solid area, a narrow mesh area, a middle mesh area and a long mesh area which are connected in sequence, has good moisture wicking transfer and diffusion effects, and is beneficial to rapid evaporation and dryness keeping.

Description

Technical Field

[0001] The utility model relates to the field of textile shoe materials, in particular to a wear-resistant jacquard mesh cloth. Background Art

[0002] Compared with leather, mesh as a textile material used in footwear has the excellent effects of light weight, more breathable and softness, especially in the leisure and sports footwear market, most of the uppers are textile-based materials. With the popularization of mesh in the footwear market, related experiments and people's wearing experience feedback, the leather is relatively dense as a whole, and the mesh is woven from yarn, which is composited by multiple strands of silk thread. During the friction process, the microscopic manifestation is friction, fluffing, and even snagging and breaking between fibers or monofilaments, which leads to broken yarn and holes. The existing application situation shows that the wear resistance of mesh is not as good as that of leather, and it is easy to be damaged, which affects the further wearing appearance effect.

[0003] Chinese patent publication number CN220431924U discloses a highly wear-resistant mesh cloth for textile use, which comprises: an outer tube, a mesh cloth fabric and a protective mechanism arranged inside the outer tube and connected to the mesh cloth fabric, the outer tube comprises an upper half tube and a lower half tube, the outer walls of the upper half tube and the lower half tube are rotatably connected by hinges, threaded half-columns are arranged at the four corners of the upper half tube and the lower half tube, and the threaded half-columns opposite to each other up and down the upper half tube and the lower half tube can be combined into threaded columns, and the threaded columns are all threadedly installed with fixing components; the upper half tube, the lower half tube and the hinge ensure that the mesh cloth fabric can be opened and replaced after being damaged, the threaded half-columns are threadedly connected with the mounting block after being combined to fix the junction of the upper half tube and the lower half tube, and the locking piece can fix the rope head by threading with the mounting block.

[0004] Chinese patent publication number CN116985488A discloses a wear-resistant and anti-fouling mesh cloth and its production process, including a first adhesive film, a wear-resistant mesh cloth and a second adhesive film. The wear-resistant mesh cloth is made by a wear-resistant composite monofilament warp weaving process. The first adhesive film and the second adhesive film are arranged on both sides of the wear-resistant mesh cloth. The production process of the wear-resistant and anti-fouling mesh cloth includes the following steps: high-temperature bonding, embossing, anti-fouling self-cleaning treatment and roll cutting and packaging of finished products.

[0005] Chinese patent publication number CN220219963U relates to an embossed wear-resistant mesh cloth, comprising a mesh base layer, a breathable layer and a embossed layer, wherein the embossed layer, the breathable layer and the mesh base layer are sequentially stacked and connected, wherein the embossed layer comprises an elastically bound ventilation fabric layer and a plurality of moisture-absorbing cotton strips, wherein the elastically bound ventilation fabric layer is covered and connected to the breathable layer, wherein the plurality of moisture-absorbing cotton strips are located between the elastically bound ventilation fabric layer and the breathable layer and form protrusions on the elastically bound ventilation fabric layer, and wherein the two ends of the moisture-absorbing cotton strips are fixedly connected to the two sides of the corresponding breathable layer.

[0006] Taiwan Patent Publication No. TWM640914U relates to a wear-resistant mesh and a gluing mechanism for manufacturing the wear-resistant mesh, comprising a mesh substrate and a polyurethane colloid layer; the mesh substrate has a plurality of warp bundles, a plurality of weft bundles, and a plurality of nodes and a plurality of holes formed by the warp bundles and the weft bundles interlaced; the polyurethane colloid layer covers one side of the mesh substrate and covers each of the warp bundles, each of the weft bundles and each of the nodes. Utility Model Content

[0007] The utility model aims to overcome the deficiencies of the prior art and provide a wear-resistant jacquard mesh.

[0008] The purpose of the utility model is achieved through the following technical solutions: a wear-resistant jacquard mesh cloth, comprising an outer layer, a middle layer and an inner layer, the outer layer and the inner layer are knitted and connected by the middle layer yarn, the outer layer is a warp-knitted jacquard gradient distribution mesh structure, which can be breathable and moisture-permeable, the middle layer yarn is fine denier porous fiber and polyester monofilament, the middle layer is an I-type and X-type composite structure woven from a combination of fine denier porous fiber and polyester monofilament, and has strong moisture absorption, wicking and moisture conduction effects and supporting performance, and the inner layer is a hexagonal mesh structure woven from polyester fibers, which has good hydrophobic and moisture-permeable effects.

[0009] Preferably, the gradient distribution mesh structure includes a basic flat area, a narrow mesh area, a medium mesh area, and a long mesh area which are connected in sequence. The basic flat area is a braided coil structure. The basic flat area, the narrow mesh area, the medium mesh area, and the long mesh area form a mesh gradient distribution, which has better moisture wicking transfer and diffusion effects, is conducive to rapid evaporation, and maintains dryness.

[0010] Preferably, the mesh length of the narrow mesh area is 1-2 times the height of the chain coil of the basic flat area, the mesh width of the narrow mesh area is 1-2 times the width of the chain coil of the basic flat area, the mesh length of the medium mesh area is 2-4 times the height of the chain coil of the basic flat area, the mesh width of the medium mesh area is 1-3 times the width of the chain coil of the basic flat area, the mesh length of the long mesh area is 3-6 times the height of the chain coil of the basic flat area, the mesh width of the long mesh area is 1-6 times the width of the chain coil of the basic flat area, and the mesh length of the gradient distribution mesh structure of the wear-resistant jacquard mesh cloth is: mesh length of narrow mesh area < mesh length of medium mesh area < mesh length of long mesh area.

[0011] Preferably, the outer layer is woven from high-density, low-pore-count fibers, wherein the high-density, low-pore-count fibers have a line density of 100D-300D and a hole count of 5F-15F, which improves the stiffness of the high-density monofilament, has a certain flexibility, and improves the bending resistance. On the other hand, the absolute strength of the fiber is enhanced, and the wear resistance is also significantly improved accordingly.

[0012] Preferably, the outer layer is woven by combining three warp knitting combs, which include one conventional comb and two jacquard combs. The conventional comb guides the yarns to weave into a chain structure, and the jacquard comb guides the yarns to weave into a changed warp plain structure. The fabric has a larger apparent density and is more wear-resistant. The yarn padding movement rules of each yarn in the conventional comb are consistent, and the jacquard comb can perform jacquard, and the yarn padding movement rules of each yarn in the jacquard comb are inconsistent.

[0013] Preferably, the yarn guided by the conventional comb bar is 100D-150D polyester yarn, and the yarn guided by the jacquard comb bar is 150D-300D polyester yarn. The jacquard comb bar is a front comb, and the conventional comb bar is a back comb. The yarn guided by the jacquard comb bar covers the yarn guided by the conventional comb bar. The yarn guided by the jacquard comb bar is thicker than the yarn guided by the conventional comb bar, and the yarn padding position is also lower. The yarn guided by the jacquard comb bar can better cover the yarn guided by the conventional comb bar, and has a certain flexibility and ensures strength.

[0014] Preferably, the fine-denier porous fiber linear density is 75D-150D, and the number of fine-denier porous fiber multifilaments is 72F-288F, which has a better wicking effect.

[0015] Preferably, the middle layer is woven by combining two combs, one of which guides the fine-denier porous fibers to weave into an I-type structure. The I-type structure can directly and quickly absorb the moisture and water generated by the inner layer and lead it to the outer layer. The outer layer is a hydrophobic mesh structure that can quickly diffuse and evaporate to keep the overall layer dry; the other comb guides the polyester monofilament to weave into an X-type structure, which can provide better support and has a cushioning effect when rubbed, thereby enhancing the wear resistance of the product.

[0016] Preferably, the inner layer is woven into a hexagonal mesh by combining two combs, the yarn insertion arrangement of the two combs is 1 through and 1 empty, the two combs use symmetrical yarn padding, and the yarn padding trajectories of the two combs are: (2-3 / 2-1)×3 / (1-0 / 1-2)×3, (1-0 / 1-2)×3 / (2-3 / 2-1)×3 respectively. This structure makes the inner layer breathable and moisture-permeable, further improving the overall comfort of the wear-resistant jacquard mesh.

[0017] Compared with the prior art, the beneficial effects produced by the utility model are: (1) the wear-resistant jacquard mesh is breathable and moisture-wicking, and has strong moisture absorption, wicking and moisture conduction effects and supporting performance; (2) the middle layer of the wear-resistant jacquard mesh can provide good support, and when subjected to friction, it has a cushioning effect, thereby enhancing the wear resistance of the product; (3) the inner layer is breathable and moisture-permeable, further improving the overall comfort of the wear-resistant jacquard mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of the outer layer and middle layer of the wear-resistant jacquard mesh fabric of the utility model embodiment, in which: 1-basic flat area, 2-narrow mesh area, 3-medium mesh area, 4-long mesh area, 5-I type structure, 6-X type structure;

[0019] Figure 2 This is a diagram of the inner layer structure of the wear-resistant jacquard mesh of an embodiment of the utility model, in which: 7- hexagonal mesh structure.

[0020] The realization of the purpose and beneficial effects of the present utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with embodiments. Example

[0022] A wear-resistant jacquard mesh cloth comprises an outer layer, a middle layer and an inner layer. The outer layer and the inner layer are knitted and connected by the middle layer yarn. The outer layer is a warp-knitted jacquard gradient distribution mesh structure, which is breathable and moisture-permeable. The middle layer yarn is fine-denier porous fiber and polyester monofilament. The middle layer is an I-type and X-type composite structure woven by combining fine-denier porous fiber and polyester monofilament, which has strong moisture absorption, wicking and moisture conduction effects and supporting performance. The inner layer is a hexagonal mesh structure woven by polyester fiber, which has good hydrophobic and moisture-permeable effects.

[0023] Preferably, the gradient distributed mesh structure includes a basic flat area, a narrow mesh area, a medium mesh area, and a long mesh area which are connected in sequence. The basic flat area is a braided coil structure, and the basic flat area, the narrow mesh area, the medium mesh area, and the long mesh area form a mesh gradient distribution, which has better moisture wicking transfer and diffusion effects, is conducive to rapid evaporation, and maintains dryness.

[0024] Preferably, the mesh length of the narrow mesh area is 1 height of the chain coil of the basic flat area, the mesh width of the narrow mesh area is 2 widths of the chain coil of the basic flat area, the mesh length of the medium mesh area is 2 heights of the chain coil of the basic flat area, the mesh width of the medium mesh area is 2 widths of the chain coil of the basic flat area, the mesh length of the long mesh area is 3 heights of the chain coil of the basic flat area, and the mesh width of the long mesh area is 3 widths of the chain coil of the basic flat area.

[0025] Preferably, the outer layer is woven from 100D / 6F high-density, low-pore-count fibers, which improves the stiffness of the high-density monofilaments, has a certain degree of flexibility, and improves the bending resistance. On the other hand, it enhances the absolute strength of the fibers, and the wear resistance is also significantly improved accordingly.

[0026] Preferably, the outer layer is woven by combining three warp knitting combs, which include one conventional comb and two jacquard combs. The conventional comb guides the yarns to weave into a chain structure, and the jacquard comb guides the yarns to weave into a changed warp plain structure. The fabric has a larger apparent density and is more wear-resistant. The yarn padding movement rules of each yarn in the conventional comb are consistent, and the jacquard comb can perform jacquard. The yarn padding movement rules of each yarn in the jacquard comb are inconsistent.

[0027] Preferably, the yarn guided by the conventional comb bar is 100D polyester yarn, and the yarn guided by the jacquard comb bar is 300D polyester yarn. The jacquard comb bar is a front comb, and the conventional comb bar is a back comb. The yarn guided by the jacquard comb bar covers the yarn guided by the conventional comb bar. The yarn guided by the jacquard comb bar is thicker than the yarn guided by the conventional comb bar, and the yarn padding position is also lower. The yarn guided by the jacquard comb bar can better cover the yarn guided by the conventional comb bar, and has a certain flexibility and ensures strength.

[0028] Preferably, the fine denier porous fiber line is 75D / 72F, which has a better wicking effect.

[0029] Preferably, the middle layer is woven by combining two combs, one of which guides the fine-denier porous fibers to weave into an I-type structure. The I-type structure can directly and quickly absorb the moisture and water generated by the inner layer and lead it to the outer layer. The outer layer is a hydrophobic mesh structure that can quickly diffuse and evaporate to keep the overall layer dry; the other comb guides the polyester monofilament to weave into an X-shaped structure, which can provide better support and has a cushioning effect when rubbed, thereby enhancing the wear resistance of the product.

[0030] Preferably, the inner layer is woven into a hexagonal mesh by combining two combs, the yarn insertion arrangement of the two combs is 1 through and 1 empty, the two combs use symmetrical yarn padding, the front comb yarn padding trajectory of the two combs is: (2-3 / 2-1) × 3 / (1-0 / 1-2) × 3, and the back comb yarn padding trajectory is: (1-0 / 1-2) × 3 / (2-3 / 2-1) × 3. This structure makes the inner layer breathable and moisture-permeable, further improving the overall comfort of the wear-resistant jacquard mesh. Example

[0031] A wear-resistant jacquard mesh cloth comprises an outer layer, a middle layer and an inner layer. The outer layer and the inner layer are knitted and connected by the middle layer yarn. The outer layer is a warp-knitted jacquard gradient distribution mesh structure, which is breathable and moisture-permeable. The middle layer yarn is fine-denier porous fiber and polyester monofilament. The middle layer is an I-type and X-type composite structure woven by combining fine-denier porous fiber and polyester monofilament, which has strong moisture absorption, wicking and moisture conduction effects and supporting performance. The inner layer is a hexagonal mesh structure woven by polyester fiber, which has good hydrophobic and moisture-permeable effects.

[0032] Preferably, the gradient distributed mesh structure includes a basic flat area, a narrow mesh area, a medium mesh area, and a long mesh area which are connected in sequence. The basic flat area is a braided coil structure, and the basic flat area, the narrow mesh area, the medium mesh area, and the long mesh area form a mesh gradient distribution, which has better moisture wicking transfer and diffusion effects, is conducive to rapid evaporation, and maintains dryness.

[0033] Preferably, the mesh length of the narrow mesh area is 2 heights of the chain coils of the basic flat area, the mesh width of the narrow mesh area is 2 widths of the chain coils of the basic flat area, the mesh length of the medium mesh area is 3 heights of the chain coils of the basic flat area, the mesh width of the medium mesh area is 2 widths of the chain coils of the basic flat area, the mesh length of the long mesh area is 4 heights of the chain coils of the basic flat area, the mesh width of the long mesh area is 3 widths of the chain coils of the basic flat area.

[0034] Preferably, the outer layer is woven from 300D / 12F high-density, low-pore-count fibers, which improves the stiffness of high-density monofilaments, has a certain degree of flexibility, and improves bending resistance. On the other hand, it enhances the absolute strength of the fibers, and the wear resistance is also significantly improved accordingly.

[0035] Preferably, the outer layer is woven by combining three warp knitting combs, which include one conventional comb and two jacquard combs. The conventional comb guides the yarns to weave into a chain structure, and the jacquard comb guides the yarns to weave into a changed warp plain structure. The fabric has a larger apparent density and is more wear-resistant. The yarn padding movement rules of each yarn in the conventional comb are consistent, and the jacquard comb can perform jacquard, and the yarn padding movement rules of each yarn in the jacquard comb are inconsistent.

[0036] Preferably, the middle layer is woven by combining two combs, one of which guides the fine-denier porous fibers to weave into an I-type structure. The I-type structure can directly and quickly absorb the moisture and water generated by the inner layer and lead it to the outer layer. The outer layer is a hydrophobic mesh structure that can quickly diffuse and evaporate to keep the overall layer dry; the other comb guides the polyester monofilament to weave into an X-shaped structure, which can provide better support and has a cushioning effect when rubbed, thereby enhancing the wear resistance of the product.

[0037] Preferably, the inner layer is woven into a hexagonal mesh by combining two combs, the yarn insertion arrangement of the two combs is 1 through and 1 empty, the two combs use symmetrical yarn padding, and the yarn padding trajectories of the two combs are: (2-3 / 2-1)×3 / (1-0 / 1-2)×3, (1-0 / 1-2)×3 / (2-3 / 2-1)×3 respectively. This structure makes the inner layer breathable and moisture-permeable, further improving the overall comfort of the wear-resistant jacquard mesh.

[0038] The above description is only a preferred embodiment of the present invention and does not constitute any limitation to the present invention. Any simple modification, change and equivalent transformation made to the above embodiments according to the technical essence of the present invention shall still fall within the protection scope of the technical solution of the present invention.

Claims

1. A wear-resistant jacquard mesh, comprising an outer layer, a middle layer and an inner layer, characterized in that: The outer layer and the inner layer are knitted and connected by the middle layer yarn, the outer layer is a warp-knitted jacquard gradient distribution mesh structure, the middle layer yarn is fine denier porous fiber and polyester monofilament, the middle layer is an I-type and X-type composite structure woven by a combination of fine denier porous fiber and polyester monofilament, and the inner layer is a hexagonal mesh structure woven by polyester fiber.

2. The wear-resistant jacquard mesh according to claim 1, characterized in that: The gradient distribution mesh structure comprises a basic flat area, a narrow mesh area, a medium mesh area, and a long mesh area which are connected in sequence, and the basic flat area is a braided coil structure.

3. The wear-resistant jacquard mesh according to claim 2, characterized in that: The mesh length of the narrow mesh area is 1-2 times the height of the chain coil of the basic flat area, the mesh width of the narrow mesh area is 1-2 times the width of the chain coil of the basic flat area, the mesh length of the medium mesh area is 2-4 times the height of the chain coil of the basic flat area, the mesh width of the medium mesh area is 1-3 times the width of the chain coil of the basic flat area, the mesh length of the long mesh area is 3-6 times the height of the chain coil of the basic flat area, the mesh width of the long mesh area is 1-6 times the width of the chain coil of the basic flat area, and the mesh length of the gradient distribution mesh structure of the wear-resistant jacquard mesh cloth is: mesh length of the narrow mesh area < mesh length of the medium mesh area < mesh length of the long mesh area.

4. The wear-resistant jacquard mesh according to claim 1, characterized in that: The outer layer is woven from high-density and low-pore-count fibers, wherein the high-density and low-pore-count fibers have a line density of 100D-300D and a pore count of 5F-15F.

5. The wear-resistant jacquard mesh according to claim 4, characterized in that: The outer layer is woven by combining three warp knitting combs, wherein the three warp knitting combs include one conventional comb and two jacquard combs. The conventional comb guides the yarns to weave into a chain structure, and the jacquard comb guides the yarns to weave into a variable warp plain structure.

6. The wear-resistant jacquard mesh according to claim 5, characterized in that: The conventional comb bar guides the yarns of 100D-150D polyester yarns, the jacquard comb bar guides the yarns of 150D-300D polyester yarns, and the yarns guided by the jacquard comb bar cover the yarns guided by the conventional comb bar.

7. The wear-resistant jacquard mesh according to claim 1, characterized in that: The fine-denier porous fiber linear density is 75D-150D, and the number of fine-denier porous fiber multifilaments is 72F-288F.

8. The wear-resistant jacquard mesh according to claim 1, characterized in that: The middle layer is woven by combining two combs, one of which guides the fine-denier porous fibers to form an I-type structure, and the other comb guides the polyester monofilaments to form an X-type structure.

9. The wear-resistant jacquard mesh according to claim 1, characterized in that: The inner layer is woven into a hexagonal mesh by combining two combs, the yarn insertion arrangement of the two combs is 1 through and 1 empty, the two combs use symmetrical yarn padding, and the yarn padding trajectories of the two combs are: (2-3 / 2-1)×3 / (1-0 / 1-2)×3, (1-0 / 1-2)×3 / (2-3 / 2-1)×3 respectively.

Images