Horizontal stirring cylinder for low-temperature dyeing of polyester knitted fabric
By designing a horizontal stirring cylinder for polyester knitted fabric, including a stirring assembly, guide opening and grey cloth rolling tank, the problem of insufficient dye activity in low-temperature dyeing is solved, achieving uniform and long-lasting dyeing effect, improving dye utilization and reducing energy and environmental impacts.
Patent Information
- Application Number
- CN202420619816.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the low-temperature dyeing process, the dye activity is weak, resulting in the inadequate utilization of dye molecules, and the prior art is difficult to achieve uniform and lasting dyeing effects.
A horizontal stirring tank for low temperature dyeing of polyester knitted fabrics is designed, including a stirring assembly, a cloth guide and a grey cloth rolling tank. The stirring assembly realizes uniform stirring of the dye liquid through rotating rollers and stirring rollers. The fabric guide port design effectively scrapes the dye on the grey cloth, and the grey cloth rewinding tank returns the dye through the water leakage hole to improve dyeing efficiency.
The uniform and long-lasting dyeing of polyester knitted cloth under low temperature conditions is achieved, which improves dye utilization and reduces energy consumption and environmental impact.
Smart Images
Figure CN222594333U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of low-temperature dyeing equipment, and in particular relates to a horizontal stirring cylinder used for low-temperature dyeing of polyester knitted fabrics. Background Art
[0002] The low-temperature dyeing process is a dyeing method in which the dyeing temperature is lower than the conventional temperature. In the low-temperature dyeing process, dyes suitable for low-temperature environments need to be used, and the dyeing and fixing steps also need to be adjusted according to the characteristics of the selected dyes. This dyeing method may require special equipment and technology to ensure uniform and lasting dyeing effects at lower temperatures. The advantage of the low-temperature dyeing process is that it can dye at lower temperatures, which helps to reduce energy consumption and reduce the impact on the environment. In addition, some dyes may have better dyeing properties at low temperatures, which can produce brighter and longer-lasting colors.
[0003] In the low-temperature dyeing process, the temperature of the dye used is usually lower than the normal temperature, and an open dyeing vat is used for batch dyeing. In the low-temperature dyeing process, due to the low temperature of the dye and the weak activity of the dye, a single use of the dye usually does not make full use of the dye molecules, and it is usually necessary to reflux the dye for secondary use. In order to meet the above needs, the utility model hopes to provide a horizontal stirring tank for low-temperature dyeing of polyester knitted fabrics. Utility Model Content
[0004] The utility model aims to provide a horizontal stirring tank for low-temperature dyeing of polyester knitted fabrics, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A horizontal stirring cylinder for low-temperature dyeing of polyester knitted fabrics comprises a horizontal stirring cylinder, a stirring assembly is arranged inside the horizontal stirring cylinder, an opening is arranged on the top of the horizontal stirring cylinder, a first cloth guide port is arranged on the material inlet side of the opening, a second cloth guide port and a grey cloth rewinding groove are arranged on the material outlet side of the opening, a winding roller is arranged in the grey cloth rewinding groove; and a driving motor is also included, which is drivingly connected to the winding roller and the stirring assembly.
[0007] Preferably, the stirring assembly comprises a rotating roller, two stirring frames are provided at the rotating roller, and two stirring rollers bent outwards are provided between the two stirring frames.
[0008] Preferably, the cloth guide port 1 comprises an upper guide plate 1 and a lower guide plate 1, the cross section of the lower guide plate 1 is arc-shaped, and the lower guide plate 1 is bent downward.
[0009] Preferably, the cloth guide port 2 includes an upper guide plate 2, a lower guide plate 2 and a lower guide plate 3, the upper guide plate 2 lies horizontally above the lower guide plate 2 and the lower guide plate 3, the lower guide plate 2 and the lower guide plate 3 are at the same horizontal height, and the lower guide plate 2 is located outside the lower guide plate 3.
[0010] Preferably, a plurality of water leakage holes are provided at the bottom of the grey cloth rewinding groove, and the water leakage holes are connected to the horizontal stirring cylinder.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] (1) The utility model provides a horizontal mixing tank for low-temperature dyeing of polyester knitted fabrics, wherein a grey fabric rewinding groove is provided on the discharge side of the horizontal mixing tank, in which the dyed grey fabric is wound, and during the winding process, the dye with weaker activity is received by the grey fabric rewinding groove and then flows back into the horizontal mixing tank through the water leakage hole at the bottom of the grey fabric rewinding groove;
[0013] (2) The utility model provides a horizontal stirring cylinder for low-temperature dyeing of polyester knitted fabrics. The design of the cloth guide port 1 and the cloth guide port 2, especially the design of the cloth guide port 2, can effectively scrape the dye off the surface of the grey fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0015] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0016] Figure 3 It is a cross-sectional view of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0018] In the figure: 1. horizontal mixing tank; 2. mixing assembly; 3. rotating roller; 4. mixing frame; 5. mixing roller; 6. driving motor; 7. opening; 8. cloth guide opening 1; 9. cloth guide opening 2; 10. upper guide plate 1; 11. lower guide plate 1; 12. upper guide plate 2; 13. lower guide plate 2; 14. lower guide plate 3; 15. grey cloth rewinding groove; 16. winding roller; 17. water leakage hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] A horizontal stirring cylinder for low-temperature dyeing of polyester knitted fabrics comprises a horizontal stirring cylinder 1, in which a stirring assembly 2 is arranged, and the stirring assembly 2 is used to stir the dye solution in the cylinder to increase the dyeing efficiency. The stirring assembly 2 comprises a rotating roller 3, and two stirring frames 4 are arranged at the rotating roller 3, and two stirring rollers 5 bent outward are arranged between the two stirring frames 4. In order to drive the stirring assembly 2, the device further comprises a driving motor 6, and the driving motor 6 is drivingly connected to the stirring assembly 2.
[0021] An opening 7 is provided at the top of the horizontal mixing tank 1, and a cloth guide port 1 8 is provided on the feeding side of the opening 7, and a cloth guide port 2 9 is provided on the discharging side of the opening 7. The cloth guide port 1 8 is used to introduce the grey cloth, and the cloth guide port 2 9 is used to discharge the dyed grey cloth. The cloth guide port 1 8 includes an upper guide plate 10 and a lower guide plate 11, and the cross section of the lower guide plate 11 is arc-shaped, and the lower guide plate 11 is bent downward. The shape design of the lower guide plate 11 adapts to the feeding direction of the grey cloth. The cloth guide port 2 9 includes an upper guide plate 2 12, a lower guide plate 2 13 and a lower guide plate 3 14, and the upper guide plate 2 12 lies horizontally above the lower guide plate 2 13 and the lower guide plate 3 14, and the lower guide plate 2 13 and the lower guide plate 3 14 are at the same horizontal height, and the lower guide plate 2 13 is located outside the lower guide plate 3 14. The dyed grey cloth is bent through the lower guide plate 2 13 and the lower guide plate 3 14, which can effectively scrape off the dye on the grey cloth. At the same time, the existence of the upper guide plate 12 can effectively prevent the dye from splashing upward.
[0022] In order to recycle the grey fabric after dyeing, a grey fabric rewinding groove 15 is further provided on the discharge side of the horizontal mixing tank 1. A winding roller 16 is provided in the grey fabric rewinding groove 15. The winding roller 16 is used to wind up the grey fabric after dyeing. In order to drive the winding roller 16, the winding roller 16 is connected to the driving motor 6. When winding up the grey fabric after dyeing, the dye that seeps out of the grey fabric is received by the grey fabric rewinding groove 15, and further flows back into the horizontal mixing tank 1 through a plurality of water leakage holes 17 at the bottom of the grey fabric rewinding groove 15.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horizontal stirring tank for low-temperature dyeing of polyester knitted fabrics, characterized in that: The invention comprises a horizontal mixing cylinder, wherein a stirring assembly is arranged inside the horizontal mixing cylinder, an opening is arranged on the top of the horizontal mixing cylinder, a first cloth guide port is arranged on the material inlet side of the opening, a second cloth guide port and a grey cloth rewinding groove are arranged on the material outlet side of the opening, a winding roller is arranged in the grey cloth rewinding groove; and a driving motor is also included, wherein the driving motor is drivingly connected to the winding roller and the stirring assembly.
2. The horizontal stirring tank for low-temperature dyeing of polyester knitted fabric according to claim 1, characterized in that: The stirring assembly comprises a rotating roller, two stirring frames are arranged at the rotating roller, and two stirring rollers bent outwards are arranged between the two stirring frames.
3. The horizontal stirring tank for low-temperature dyeing of polyester knitted fabric according to claim 1, characterized in that: The cloth guide port 1 comprises an upper guide plate 1 and a lower guide plate 1, wherein the cross section of the lower guide plate 1 is arc-shaped and the lower guide plate 1 is bent downward.
4. The horizontal stirring tank for low-temperature dyeing of polyester knitted fabric according to claim 1, characterized in that: The cloth guide port 2 includes an upper guide plate 2, a lower guide plate 2 and a lower guide plate 3, the upper guide plate 2 lies horizontally above the lower guide plate 2 and the lower guide plate 3, the lower guide plate 2 and the lower guide plate 3 are at the same horizontal height, and the lower guide plate 2 is located outside the lower guide plate 3.
5. The horizontal stirring tank for low-temperature dyeing of polyester knitted fabric according to claim 1, characterized in that: A plurality of water leakage holes are arranged at the bottom of the grey cloth rewinding groove, and the water leakage holes are communicated with the horizontal stirring cylinder.