Asphalt pavement joint automatic processing device
By designing an automatic treatment device for asphalt pavement joints, using embedded computer control ends and crack width automatic detectors and other technical means, automatic control of the screed cutting width is achieved, solving the problems of increased work difficulty and reduced laying efficiency caused by manual adjustment in traditional methods, and improving the efficiency and uniformity of asphalt laying.
Patent Information
- Application Number
- CN202421286278.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the construction of asphalt pavement joints, traditional methods require manual control of the amount of material spraying of the screed, resulting in increased work difficulty and reduced laying efficiency.
An automatic processing device for asphalt pavement joints is designed, including embedded computer control end, crack width automatic detector, LED light board, measurement benchmark, clamping plate, tension spring and roller, which can automatically detect and adjust the cutting width of the screed to achieve uniform laying of the lane edge.
By automatically controlling the cutting width of the screed, the strength of manual operation is reduced, the efficiency of asphalt laying is improved, and the problems of uneven laying and inefficiency caused by manual adjustment are avoided.
Smart Images

Figure CN222594510U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt pavement, in particular to an automatic processing device for asphalt pavement joints. Background Art
[0002] Asphalt pavement refers to various types of pavement paved with road asphalt materials mixed into mineral materials. The asphalt binder improves the ability of paving aggregate to resist damage to the road surface caused by driving and natural factors, making the road surface smooth, dust-free, waterproof and durable. Therefore, asphalt pavement is the most widely used high-grade pavement in road construction.
[0003] In the process of traditional asphalt pavement joint construction, a road paver is needed to lay the asphalt. The road paver cooperates with the ironing plate to lay the asphalt. However, in the process of paving the lane edge, the road paver cannot adjust the spraying amount of the ironing plate according to the actual width of the asphalt and the lane edge. The main means is to manually control the ironing plate to control the amount of asphalt and lay it evenly on the road edge, which not only increases the difficulty of work, but also reduces the efficiency of laying joints. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic asphalt pavement joint processing device, which has the advantages of being able to automatically control the unloading width of the ironing plate, evenly unloading the material to the edge of the lane, reducing labor intensity, and increasing paving efficiency.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic processing device for asphalt pavement joints, comprising a control box and a shell, a screed plate is arranged on the outside of the control box, a connecting frame is fixedly connected to the right side of the screed plate, the right side of the connecting frame is fixedly connected to the left side of the control box, the right side of the control box is fixedly connected to the left side of the shell, an embedded computer control terminal and an automatic crack width detector are fixedly connected to the inner wall of the control box, respectively, and the detection end of the automatic crack width detector passes through the control box and extends to the outside of the control box The front of the control box is fixedly connected with a lamp holder plate and a first measuring pole, the bottom of the lamp holder plate is fixedly connected with an LED lamp board, the inner wall of the shell is fixedly connected with a tension spring, the left end of the tension spring is fixedly connected with a clamping plate, the left side of the clamping plate is in contact with the inner wall of the shell, the front of the clamping plate is fixedly connected with a second measuring pole, the inner wall of the shell and the inner wall of the clamping plate are rotatably connected with a plurality of identical rollers, and the embedded computer control end is electrically connected with the automatic crack width detector and the LED lamp board through wires.
[0008] Preferably, a protective door is provided on the outer side of the control box, and the front side of the protective door is movably hinged to the back side of the control box.
[0009] Preferably, two groups of limiting plates are arranged on the outer side of the shell, and the side surfaces of the two groups of limiting plates close to each other are fixedly connected to the front and back sides of the shell respectively.
[0010] Preferably, two connecting rings are fixedly connected to the outer surface of the tension spring, and the side surfaces of the two connecting rings that are away from each other are fixedly connected to the inner wall of the shell and the right side surface of the clamping plate respectively.
[0011] Preferably, three telescopic rods are fixedly connected to the inner wall of the shell, and the left end of each of the telescopic rods is fixedly connected to the right side surface of the clamping plate.
[0012] Preferably, two auxiliary handles are provided on the outer side of the clamping plate, and the side surfaces of the two auxiliary handles close to each other are fixedly connected to the front and back sides of the clamping plate respectively.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides an automatic processing device for asphalt pavement joints, which has the following beneficial effects:
[0015] The automatic asphalt pavement joint processing device is provided with an embedded computer control terminal, an automatic crack width detector, an LED light board, a first measuring mark, a second measuring mark, a clamping plate, a tension spring and a roller. It can conveniently control the unloading width of the ironing plate, evenly unload the material to the edge of the lane, conveniently clamp the shoulder at the edge of the lane by means of the tension spring and the clamping plate, and conveniently provide a reference for the automatic crack width detector by means of the first measuring mark and the second measuring mark. When the clamping plate is offset, the automatic crack width detector can automatically detect the offset distance of the clamping plate, and then directly process the distance through the embedded computer control terminal, control the material output of the ironing plate, and conveniently fill the offset road surface gap, effectively increase the automatic detection effect, save time and labor, increase the asphalt paving effect, and avoid the problem that the road paver cannot adjust the spraying amount of the ironing plate according to the actual width of the asphalt and the edge of the lane, and the manual adjustment by the naked eye not only increases the difficulty of the work, but also reduces the efficiency of paving the joints. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the automatic processing device for asphalt pavement joints of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the control box of the utility model in a cutaway perspective;
[0018] Figure 3 It is a three-dimensional structural diagram of the shell of the utility model;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the shell of the utility model in cross section.
[0020] In the figure: 1. ironing board; 2. control box; 3. limit plate; 4. shell; 5. embedded computer control terminal; 6. protective door; 7. automatic crack width detector; 8. connecting frame; 9. first measuring pole; 10. lamp frame plate; 11. LED lamp board; 12. tension spring; 13. clamping plate; 14. auxiliary handle; 15. second measuring pole; 16. roller; 17. telescopic rod; 18. connecting ring. DETAILED DESCRIPTION
[0021] In order to better understand the purpose, structure and function of the utility model, the automatic asphalt pavement joint processing device of the utility model is further described in detail below in conjunction with the accompanying drawings.
[0022] See also Figure 1-4 The utility model: an automatic processing device for asphalt pavement joints, comprises a control box 2 and a shell 4, a screed plate 1 is arranged on the outside of the control box 2, a connecting frame 8 is fixedly connected to the right side of the screed plate 1, the right side of the connecting frame 8 is fixedly connected to the left side of the control box 2, the right side of the control box 2 is fixedly connected to the left side of the shell 4, an embedded computer control terminal 5 and an automatic crack width detector 7 are respectively fixedly connected to the inner wall of the control box 2, a protective door 6 is arranged on the outside of the control box 2, the front side of the protective door 6 is movably hinged to the back side of the control box 2, and the protective door 6 can be used to conveniently seal the outside of the shell 4, thereby effectively increasing the protective effect.
[0023] The detection end of the automatic crack width detector 7 passes through the control box 2 and extends to the outside of the control box 2. The front of the control box 2 is fixedly connected with a lamp holder plate 10 and a first measuring mark 9, and the bottom of the lamp holder plate 10 is fixedly connected with an LED lamp board 11. The inner wall of the outer shell 4 is fixedly connected with a tension spring 12. Two groups of limit plates 3 are arranged on the outside of the outer shell 4. The side surfaces of the two groups of limit plates 3 that are close to each other are fixedly connected with the front and back surfaces of the outer shell 4, respectively. Through the limit plates 3, the limiting effect of the outer shell 4 can be conveniently increased to achieve a better limiting effect.
[0024] The left end of the tension spring 12 is fixedly connected to a clamping plate 13, the left side surface of the clamping plate 13 is in contact with the inner wall of the outer shell 4, the front of the clamping plate 13 is fixedly connected to a second measuring mark 15, and the outer surface of the tension spring 12 is fixedly connected to two connecting rings 18, and the side surfaces of the two connecting rings 18 that are away from each other are respectively fixedly connected to the inner wall of the outer shell 4 and the right side surface of the clamping plate 13. Through the connecting ring 18, the connection of the connecting end of the tension spring 12 can be increased, thereby effectively increasing its fixing effect.
[0025] The inner wall of the outer shell 4 and the inner wall of the clamping plate 13 are rotatably connected with a plurality of identical rollers 16, and the inner wall of the outer shell 4 is fixedly connected with three telescopic rods 17, and the left end of each telescopic rod 17 is fixedly connected to the right side surface of the clamping plate 13. Through the telescopic rods 17, the balance of the clamping plate 13 during the stretching process can be conveniently increased, and the moving effect can be effectively increased.
[0026] The embedded computer control terminal 5 is electrically connected to the automatic crack width detector 7 and the LED light board 11 through wires. Two auxiliary handles 14 are provided on the outside of the clamping plate 13. The side surfaces of the two auxiliary handles 14 close to each other are fixedly connected to the front and back sides of the clamping plate 13 respectively. Through the auxiliary handles 14, the clamping plate 13 can be easily moved to achieve a better auxiliary effect.
[0027] The working principle of the utility model is as follows: first, the control box 2 is directly installed on the side of the ironing plate 1 through the connecting frame 8. When it is necessary to lay asphalt on the edge of the shoulder, due to the inconsistent width of the shoulder edge, the shoulder edge area cannot be completely laid during the asphalt laying process. Then, the clamping plate 13 is pulled outward through the auxiliary handle 14, so that the clamping plate 13 directly cooperates with the inner wall of the shell 4 to clamp the shoulder. At this time, the second measuring mark 15 on the clamping plate 13 and the first measuring mark 9 on the control box 2 are standard widths. The standard width can be continuously monitored by the automatic crack width detector 7. Before use, it can be directly controlled by the embedded computer control terminal 5 sets a variable threshold between the first measuring mark 9 and the second measuring mark 15. The set variable threshold can directly control the unloading speed of the screed plate 1. When the paver controls the screed plate 1 to lay asphalt, the clamping plate 13 and the roller 16 inside the shell 4 can directly roll and move on the shoulder. When the shoulder deviates from the preset laying straight line, the tension spring 12 inside the shell 4 can directly stretch the clamping plate 13 so that the clamping plate 13 can always adhere to the shoulder surface. Due to the deviation of the shoulder, the position of the second measuring mark 15 driven by the clamping plate 13 will also deviate, resulting in a deviation between the first measuring mark 9 and the second measuring mark 15. The width distance between the two increases or decreases, and the crack width automatic detector 7 can detect the deviation value between the first measuring mark 9 and the second measuring mark 15 through the initial value between the two first measuring marks 9 and the second measuring mark 15, wherein the detection result is directly transmitted to the inside of the embedded computer control terminal 5 through an electrical signal, and the embedded computer control terminal 5 can process the deviation value, and directly control the feeding speed inside the ironing plate 1 through the deviation width value. When the deviation value between the asphalt paving and the shoulder increases, the embedded computer control terminal 5 directly increases the feeding amount of asphalt inside the ironing plate 1, and then increases the discharge amount through the ironing plate 1. The asphalt is squeezed toward the shoulder of the road, which changes the paving width of the asphalt by the screed plate 1, and the asphalt output is reduced in turn. The paving width of the screed plate 1 can be effectively adjusted according to the deviation value between the first measuring mark 9 and the second measuring mark 15. When paving at night, the LED light board 11 is directly used to increase the lighting effect, which is convenient for the automatic crack width detector 7 to detect, effectively increasing the automatic detection effect, saving time and effort, and increasing the asphalt paving effect, avoiding the problem that the road paver cannot adjust the spraying amount of the screed plate 1 according to the actual width of the asphalt and the edge of the lane, and the manual adjustment by the naked eye not only increases the difficulty of the work, but also reduces the efficiency of paving the joints.
[0028] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. An automatic processing device for asphalt pavement joints, comprising a control box (2) and a housing (4), characterized in that: The control box (2) is provided with a screed plate (1) on the outside, the right side of the screed plate (1) is fixedly connected to a connecting frame (8), the right side of the connecting frame (8) is fixedly connected to the left side of the control box (2), the right side of the control box (2) is fixedly connected to the left side of the housing (4), the inner wall of the control box (2) is respectively fixedly connected to an embedded computer control terminal (5) and an automatic crack width detector (7), the detection end of the automatic crack width detector (7) passes through the control box (2) and extends to the outside of the control box (2), and the front of the control box (2) is respectively fixedly connected to a light frame plate (10) and a first measuring pole (9) The bottom surface of the lamp frame plate (10) is fixedly connected to an LED lamp board (11), the inner wall of the shell (4) is fixedly connected to a tension spring (12), the left end of the tension spring (12) is fixedly connected to a clamping plate (13), the left side of the clamping plate (13) is in contact with the inner wall of the shell (4), the front of the clamping plate (13) is fixedly connected to a second measuring benchmark (15), the inner wall of the shell (4) and the inner wall of the clamping plate (13) are both rotatably connected to a plurality of identical rollers (16), and the embedded computer control end (5) is electrically connected to the crack width automatic detector (7) and the LED lamp board (11) through wires.
2. The automatic asphalt pavement joint processing device according to claim 1 is characterized in that: A protective door (6) is provided on the outer side of the control box (2), and the front side of the protective door (6) is movably hinged to the back side of the control box (2).
3. The automatic asphalt pavement joint processing device according to claim 1 is characterized in that: Two groups of limiting plates (3) are arranged on the outer side of the shell (4), and the side surfaces of the two groups of limiting plates (3) close to each other are fixedly connected to the front and back sides of the shell (4) respectively.
4. The automatic asphalt pavement joint processing device according to claim 1 is characterized in that: Two connecting rings (18) are fixedly connected to the outer surface of the tension spring (12), and the side surfaces of the two connecting rings (18) that are away from each other are fixedly connected to the inner wall of the outer shell (4) and the right side surface of the clamping plate (13) respectively.
5. The automatic asphalt pavement joint processing device according to claim 1 is characterized by: Three telescopic rods (17) are fixedly connected to the inner wall of the outer shell (4), and the left end of each telescopic rod (17) is fixedly connected to the right side surface of the clamping plate (13).
6. The automatic asphalt pavement joint processing device according to claim 1 is characterized by: Two auxiliary handles (14) are arranged on the outer side of the clamping plate (13), and the side surfaces of the two auxiliary handles (14) close to each other are fixedly connected to the front and back sides of the clamping plate (13) respectively.