Assembled integral type laminated slab

By adopting assembled integrated laminated slabs, combined with full-thick prefabricated and partial prefabricated areas, the existing prefabricated laminated floor slabs in terms of slab thickness, steel bar usage, construction complexity and construction period are solved, and a more efficient and environmentally friendly building construction method is achieved.

CN222595273UActive Publication Date: 2025-03-11SINOHYDRO BUREAU 6 CO LTD
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Patent Information

Application Number
CN202420540476.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-11
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing prefabricated overlapping floor slabs have problems such as excessive slab thickness, excessive steel bar usage, complex construction, and long construction period in terms of design, production, and construction, which affects the efficiency and quality of the building.

Method used

The assembled integrated laminate slab is adopted, including the floor slab prefabricated full-thick body, the surrounding prefabricated area and the on-site post-cast reinforced concrete area. By combining full-thick prefabricated and partial prefabricated, the on-site reinforced bar binding and wet work workload is reduced.

Benefits of technology

It improves the prefabrication rate, saves the amount of steel bars and concrete, simplifies the construction process, shortens the construction period, and improves construction efficiency and building quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of buildings, and discloses an assembled integral type laminated slab which comprises a floor slab prefabricated full-thickness main body, a peripheral part prefabricated area is arranged at the outer end of the floor slab prefabricated full-thickness main body, and an on-site post-pouring reinforced concrete area is arranged between the upper end of the peripheral part prefabricated area and the floor slab prefabricated full-thickness main body. Compared with a prefabricated laminated slab, the assembled integral laminated slab has the advantages that the prefabrication rate is greatly improved, the workload of field steel bar binding and wet operation is reduced, a large amount of field steel bar binding, pipeline pre-burying and concrete wet operation are transferred to a factory, backward manual operation is replaced by mechanical production, energy conservation and environmental protection are achieved, and the quality is reliable; the building industrialization development is promoted, and the social benefit is remarkable; truss steel bars do not need to be arranged in the plate, the overall plate thickness does not need to be increased, and steel bars and concrete are saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of construction, in particular to an assembled integral composite board. Background Art

[0002] In recent years, the domestic prefabricated building industry has entered a stage of vigorous development. Prefabricated composite floor slabs, as an important component of prefabricated structures, have become the most commonly used prefabricated components in domestic prefabricated buildings due to their advantages such as simple production, convenient installation and reliable performance compared with other types of prefabricated components.

[0003] With the increasing application of prefabricated composite floor slabs, its shortcomings in design, production, construction, etc. have also been exposed:

[0004] 1) The overall thickness of prefabricated composite floor slabs is generally 130mm (60mm prefabricated + 70mm cast-in-place), which is 10mm thicker than the 120mm commonly used cast-in-place slabs. This increases the amount of concrete and affects the net height of the floor;

[0005] 2) Prefabricated composite floor slabs use truss steel bars due to their thin prefabrication thickness. The web steel bars only play a mechanical role during the construction phase, and the amount of steel bars used is increased.

[0006] 3) When the span of prefabricated composite floor is large, the weak prefabricated layer cannot resist the mid-span bending moment. Temporary support needs to be set up under the slab during the construction stage, which not only increases the construction process and cost, but also affects the construction of the secondary structure of the next floor;

[0007] 4) During the construction phase, prefabricated composite slabs do not have a very obvious construction period advantage compared to cast-in-place slabs. They only save the work of supporting the bottom formwork and bottom reinforcement binding. After installation, there is still a lot of work such as surface reinforcement binding, pipeline pre-embedding and composite layer concrete pouring. The amount of wet work on site is still large and it is impossible to quickly provide a working surface for subsequent floor construction. Utility Model Content

[0008] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an assembled integral composite plate, which effectively solves the problems raised in the above background.

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an assembled integral composite slab, including a prefabricated full-thickness main body of a floor slab, wherein the outer end of the prefabricated full-thickness main body of the floor slab is provided with a surrounding partial prefabricated area, and an on-site post-cast reinforced concrete area is provided between the upper end of the surrounding partial prefabricated area and the prefabricated full-thickness main body of the floor slab.

[0010] Preferably, main reinforcements are evenly arranged on the upper side of the interior of the prefabricated full-thickness main body of the floor slab, and secondary reinforcements are evenly arranged on the lower end of the main reinforcements, and the secondary reinforcements are arranged perpendicular to the main reinforcements.

[0011] Preferably, the main reinforcement of the bottom slab is evenly arranged on the lower side of the interior of the prefabricated full-thickness main body of the floor slab, and the secondary reinforcement of the bottom slab is evenly arranged on the upper end of the main reinforcement of the bottom slab, and the secondary reinforcement of the bottom slab is arranged perpendicular to the main reinforcement of the bottom slab.

[0012] Preferably, the thickness of the surrounding prefabricated area is greater than or equal to 60 mm, and the length from the edge of the surrounding prefabricated area to the side end of the prefabricated full-thickness main body of the floor slab is greater than or equal to 300 mm.

[0013] Preferably, the full-thickness main body thickness of the prefabricated floor slab is greater than or equal to 120 mm.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) Compared with prefabricated composite panels, the utility model greatly improves the prefabrication rate of assembled integral composite panels, reduces the workload of on-site steel bar binding and wet operations, transfers a large amount of on-site steel bar binding, pipeline pre-embedding and concrete wet operations to the factory, and uses mechanized production to replace backward manual operations. It is energy-saving, environmentally friendly and reliable in quality, which is conducive to promoting the development of building industrialization and has significant social benefits.

[0016] (2) There is no need to set truss reinforcement in the slab and increase the overall slab thickness, which saves the amount of reinforcement and concrete;

[0017] (3) On-site construction is convenient and efficient. The assembled integral composite panel can be installed without support. After installation, it can provide a working surface for subsequent processes to insert and construct, which can significantly shorten the construction period and establish a good engineering image.

[0018] (4) This new type of composite slab adopts assembled integral composite slab instead of prefabricated composite slab construction. The concrete is poured on site only at the joints around the slab, and the rest of the joints are prefabricated as a whole. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0020] In the attached picture:

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a cross-sectional view of the utility model;

[0023] In the figure: 1. Prefabricated area around the perimeter; 2. On-site cast-in-place reinforced concrete area; 3. Prefabricated full-thickness main body of the floor slab; 4. Main reinforcement of the slab surface; 5. Secondary reinforcement of the slab surface; 6. Secondary reinforcement of the slab bottom; 7. Main reinforcement of the slab bottom. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] Embodiment 1, by Figure 1-Figure 2 The utility model comprises a prefabricated full-thickness main body 3 of the floor slab, the outer end of the prefabricated full-thickness main body 3 of the floor slab is provided with a surrounding partial prefabricated area 1, and an on-site post-cast reinforced concrete area 2 is provided between the upper end of the surrounding partial prefabricated area 1 and the prefabricated full-thickness main body 3 of the floor slab;

[0026] The upper side of the prefabricated full-thickness main body 3 of the floor slab is evenly provided with the main reinforcement 4 of the slab surface, and the lower end of the main reinforcement 4 of the slab surface is evenly provided with the secondary reinforcement 5 of the slab surface, and the secondary reinforcement 5 of the slab surface is arranged perpendicularly to the main reinforcement 4 of the slab surface;

[0027] The lower side of the prefabricated full-thickness main body 3 of the floor slab is evenly provided with the main reinforcement 7 at the bottom of the slab, and the upper end of the main reinforcement 7 is evenly provided with the secondary reinforcement 6 at the bottom of the slab, and the secondary reinforcement 6 at the bottom of the slab is arranged perpendicular to the main reinforcement 7 at the bottom of the slab;

[0028] The thickness of the surrounding prefabricated area 1 is greater than or equal to 60 mm, and the length from the edge of the surrounding prefabricated area 1 to the side end of the prefabricated full-thick body 3 of the floor slab is greater than or equal to 300 mm;

[0029] The thickness of the prefabricated full-thickness main body 3 of the floor slab is greater than or equal to 120 mm.

[0030] Working principle: The assembled integral composite slab is in a simply supported state during the construction phase. Under its own weight and construction load, the mid-span bending moment of the slab is the largest, and the end bending moment is reduced to zero. Since the middle part of the slab is prefabricated with full thickness, the full-section bending resistance can be achieved; the thickness of the surrounding parts is prefabricated, and the bending moment of the surrounding parts is also small; during the use phase, the full-section bearing is also achieved around the slab. After two-stage verifications during the construction phase and the use phase, the assembled integral composite slab can achieve the purpose of unsupported construction of the slab without increasing the slab thickness and steel bars compared to the prefabricated composite slab.

[0031] The assembled integral composite slab is suitable for the construction of floor slabs in assembled steel structure projects, and is particularly suitable for the construction of floor slabs in assembled steel structure projects that adopt standardized and modular designs.

Claims

1. An assembled integral composite slab, comprising a prefabricated full-thickness main body (3) of a floor slab, characterized in that: The outer end of the prefabricated full-thickness main body (3) of the floor slab is provided with a surrounding partial prefabricated area (1), and an on-site post-cast reinforced concrete area (2) is provided between the upper end of the surrounding partial prefabricated area (1) and the prefabricated full-thickness main body (3) of the floor slab.

2. The assembled integral composite plate according to claim 1, characterized in that: The upper side of the prefabricated full-thickness main body (3) of the floor slab is evenly provided with main slab reinforcements (4), and the lower end of the main slab reinforcements (4) is evenly provided with secondary slab reinforcements (5), and the secondary slab reinforcements (5) are arranged perpendicular to the main slab reinforcements (4).

3. The assembled integral composite panel according to claim 1, characterized in that: The prefabricated full-thickness main body (3) of the floor slab is evenly provided with bottom main reinforcements (7) on the lower side, and the upper ends of the bottom main reinforcements (7) are evenly provided with bottom secondary reinforcements (6), and the bottom secondary reinforcements (6) are arranged perpendicularly to the bottom main reinforcements (7).

4. The assembled integral composite panel according to claim 1, characterized in that: The thickness of the surrounding prefabricated area (1) is greater than or equal to 60 mm, and the length from the edge of the surrounding prefabricated area (1) to the side end of the prefabricated full-thickness main body (3) of the floor slab is greater than or equal to 300 mm.

5. The assembled integral composite panel according to claim 1, characterized in that: The prefabricated full-thickness main body (3) of the floor slab has a thickness greater than or equal to 120 mm.