Flange correcting device
By designing a flange correction device with a correction bearing plate and a correction lock plate, the problem that existing devices cannot be applied to friction damage of pipes and correction rods of different thicknesses is solved, and flexible adaptation and high-precision correction are achieved.
Patent Information
- Application Number
- CN202421475935.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing flange correction device cannot be applied to pipes of different thicknesses, and the calibration rod will cause rotational friction with the flange during the calibration process, which can easily cause damage to the flange surface.
A flange correction device including a correction bearing plate and a correction lock plate is designed. The trapezoidal groove of the correction bearing plate and a correction lock plate is suitable for pipes of different thicknesses, and the flange correction rod can only be lifted and moved by thread engagement through the correction rotary block and the stop-rotation prevention column installed by the bearing.
The device is flexible to adapt to pipes of different thicknesses, and avoids damage to the flange surface, improving calibration accuracy and safety.
Smart Images

Figure CN222597054U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flange correction, and in particular relates to a flange correction device. Background Art
[0002] Flange is a disc-shaped part, which is most common in pipeline engineering and is mainly used for connecting pipelines. Flanges are used in pairs. Flanges are prone to misalignment during use. Misalignment means that the center lines of two adjacent flanges are not on the same horizontal plane, which will lead to failure to connect or loose connection, and then cause leakage and other safety problems. Therefore, it is necessary to use a flange correction device to correct it.
[0003] Based on the above, the inventors found that the existing flange correction device has the following shortcomings:
[0004] 1. The fixed structure is in the form of an arc surface that fits the pipe, which makes it impossible to install the device on pipes of different thicknesses. It is not convenient to add locking measures to the device to adapt to pipes of different thicknesses.
[0005] 2. During the calibration process, the calibration rod will generate rotational friction with the flange, which can easily cause damage to the flange surface. It is not convenient to add lifting measures to the device to allow the calibration rod to only move up and down. Utility Model Content
[0006] In order to solve the above technical problems at least to a certain extent, the utility model provides a flange correction device.
[0007] The purpose and effect of the flange correction device of the utility model are achieved by the following specific technical means:
[0008] A flange correction device comprises a device body; the device body is provided with a correction bearing plate in the front-to-back direction, the front and rear end surfaces of the correction bearing plate are both provided with sleeves in the up-and-down direction, a trapezoidal groove that passes through left and right is opened in the middle of the bottom end surface of the correction bearing plate, a horizontal plate in the left-to-right direction is opened in the middle of the top of the left end surface of the correction bearing plate, a triangular plate in the left-to-right direction is opened in the middle of the right end of the bottom end surface of the horizontal plate of the correction bearing plate, a bearing circular groove is opened at the left end of the top end surface of the horizontal plate of the correction bearing plate, a through hole that passes through up and down is opened in the center of the bearing circular groove of the correction bearing plate, a threaded hole that passes through left and right is opened on the left side wall of the through hole of the correction bearing plate, a correction locking plate in the front-to-back direction is inserted into the inner bottom between the sleeves of the correction bearing plate, a trapezoidal groove that passes through left and right is opened in the middle of the top end surface of the correction locking plate, threaded rods in the up-and-down direction are opened at the front and rear ends of the top end surface of the correction locking plate, and two locking nuts arranged up and down are installed on the outer circumference of the top of the threaded rod of the correction locking plate.
[0009] Furthermore, a rubber contact pad is inserted into the blind insertion hole of the flange correction rod, a circular pad is arranged at the bottom of the rubber contact pad, and an insertion column is arranged at the center of the top end surface of the circular pad of the rubber contact pad.
[0010] Furthermore, a strip groove in the up-down direction is provided on the left side of the outer circumference of the flange correction rod, and an insertion blind hole is provided on the bottom end surface of the flange correction rod.
[0011] Furthermore, a flange correction rod is installed in the threaded hole of the correction rotating block in the up-and-down direction, and a thread is provided on the outer circumference of the flange correction rod.
[0012] Furthermore, a fixing column is arranged on the bottom end face of the regular hexagonal prism of the correction rotating block, and a threaded hole penetrating from top to bottom is opened in the center of the correction rotating block.
[0013] Furthermore, a correction rotating block in the up-down direction is installed inside the bearing circular groove of the correction bearing plate through a bearing, and a regular hexagonal prism is arranged on the top of the correction rotating block.
[0014] Furthermore, the threaded hole of the correction bearing plate is internally installed with anti-rotation and anti-detachment columns in the left and right directions, a threaded column is arranged on the right side of the anti-rotation and anti-detachment column, a limiting ring plate is arranged on the outer circumference of the left end of the threaded column of the anti-rotation and anti-detachment column, and a regular hexagonal prism is arranged on the left end face of the threaded column of the anti-rotation and anti-detachment column.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] It is convenient to lock and fix it on the outer circumference of the pipe through the correction load plate and the correction locking plate, and it is convenient to adapt to pipes of different thicknesses through the trapezoidal grooves of the correction load plate and the correction locking plate, which solves the problem that the fixed structure is in the form of an arc surface that fits the pipe, resulting in the device being unable to be installed on pipes of different thicknesses, and it is inconvenient to add locking measures to the device to adapt to pipes of different thicknesses.
[0017] The convenient correction rotating block is installed on the correction bearing plate through a bearing to support the flange correction rod, and the convenient anti-rotation and anti-slip column is installed on the correction bearing plate to stop and prevent the flange correction rod from slipping off, so that the flange correction rod can only be lifted and moved through threaded engagement, which solves the problem that the correction rod will generate rotational friction with the flange during the correction process, which is easy to cause damage to the flange surface, and it is inconvenient to add lifting measures to the device to make the correction rod only move up and down. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a main structural schematic diagram of the utility model.
[0019] Figure 2 It is a cross-sectional structural schematic diagram of the utility model.
[0020] Figure 3 It is a schematic diagram of the disassembled structure of the utility model.
[0021] Figure 4 It is a schematic diagram of the use state of the utility model.
[0022] Figure 5 It is a right side schematic diagram of the correction bearing plate of the utility model.
[0023] Figure 6 It is a bottom view schematic diagram of the flange correction rod of the utility model.
[0024] In the figure: 1. Device body; 2. Correction bearing plate; 3. Correction locking plate; 4. Anti-rotation and anti-slip column; 5. Correction rotating block; 6. Flange correction rod; 7. Rubber contact pad. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings and examples.
[0026] Embodiment 1:
[0027] like Figures 1 to 6 As shown:
[0028] The present embodiment provides a flange correction device, including a device body 1; the device body 1 is provided with a correction bearing plate 2 in the front and rear directions, which is convenient for bearing various components; the front and rear end surfaces of the correction bearing plate 2 are provided with sleeves in the up and down directions, which are convenient for inserting the threaded rod of the correction locking plate 3; a trapezoidal groove that runs through left and right is opened in the middle of the bottom end surface of the correction bearing plate 2, which is convenient for inserting pipes of different thicknesses; a horizontal plate in the left and right directions is set in the middle of the top of the left end surface of the correction bearing plate 2, which is convenient for bearing and force bearing; a triangular plate in the left and right directions is set in the middle of the right end of the bottom end surface of the horizontal plate of the correction bearing plate 2, which is convenient for force reinforcement; a bearing circular groove is opened at the left end of the top end surface of the horizontal plate of the correction bearing plate 2, which is convenient for the correction rotating block 5 to be installed through the bearing; and a vertically running through is opened in the center of the bearing circular groove of the correction bearing plate 2 The through hole facilitates the flange correction rod 6 to pass through the interior, and the left wall of the through hole of the correction bearing plate 2 is provided with threaded holes that penetrate left and right, so that the anti-rotation and anti-slip column 4 can be installed through threads. A correction locking plate 3 in the front-to-back direction is inserted into the bottom of the interior between the sleeves of the correction bearing plate 2, so that it can be conveniently fixed with the correction bearing plate 2 on the outer circumference of the pipeline. A trapezoidal groove that penetrates left and right is provided in the middle of the top end face of the correction locking plate 3, so that it is convenient for pipes of different thicknesses to be placed in. Threaded rods in the up-and-down direction are provided on both the front and rear ends of the top end face of the correction locking plate 3, so that it is convenient to insert the sleeve of the correction bearing plate 2 and fix it on the outer circumference of the pipeline through locking nuts. Two locking nuts arranged up and down are installed on the outer circumference of the top of the threaded rod of the correction locking plate 3, so that the correction bearing plate 2 and the correction locking plate 3 can be conveniently locked and fixed to the outer circumference of the pipeline.
[0029] Among them, the threaded hole of the correction bearing plate 2 is equipped with a left and right anti-rotation and anti-slipping column 4, which is convenient for stopping and preventing the flange correction rod 6 from rotating, and a threaded column is arranged on the right side of the anti-rotation and anti-slipping column 4, which is convenient for disassembly and assembly through threads. A limiting ring plate is arranged on the outer circumference of the left end of the threaded column of the anti-rotation and anti-slipping column 4, which is convenient for installation and limiting. A regular hexagonal prism is arranged on the left end face of the threaded column of the anti-rotation and anti-slipping column 4, which is convenient for rotation and disassembly through tools. A correction rotating block 5 in the upper and lower directions is installed inside the bearing circular groove of the correction bearing plate 2 through a bearing, which is convenient for the correction rotating block 5 to rotate. A regular hexagonal prism is arranged on the top of the correction rotating block 5, which is convenient for rotation and adjustment through tools. A fixed column is arranged on the bottom end face of the regular hexagonal prism of the correction rotating block 5, which is convenient for installation through bearings. A threaded hole that runs through the correction rotating block 5 from top to bottom is opened in the center of the correction rotating block 5, which is convenient for method The flange correction rod 6 is installed by threading, and a flange correction rod 6 in the up and down directions is installed inside the threaded hole of the correction rotating block 5, which is convenient for the flange correction rod 6 to be lifted and lowered by threaded engagement. A thread is provided on the outer circumference of the flange correction rod 6, which is convenient for the correction rotating block 5 to be installed by threading. A strip groove in the up and down directions is provided on the left side of the outer circumference of the flange correction rod 6, which is convenient for the insertion of the anti-rotation and anti-slip column 4 to stop the rotation and prevent the flange correction rod 6 from slipping off. An insertion blind hole is provided on the bottom end face of the flange correction rod 6, which is convenient for the insertion and installation of the rubber contact pad 7. A rubber contact pad 7 is inserted inside the insertion blind hole of the flange correction rod 6, which is convenient for contact protection with the flange. A circular pad is provided at the bottom of the rubber contact pad 7, which is convenient for contact protection. An insertion column is provided at the center of the top end face of the circular pad of the rubber contact pad 7, which is convenient for inserting the flange correction rod 6 into the insertion blind hole.
[0030] The specific usage and function of this embodiment are as follows:
[0031] In the utility model, Figure 4 The figure shows the use state of the device body 1. At this time, a pipe is locked internally between the correction bearing plate 2 and the correction locking plate 3, and the bottom end face of the rubber contact pad 7 is in contact with the outer circumference of another pipe flange. When the device body 1 is corrected, the correction rotating block 5 is rotated by a tool to engage with the flange correction rod 6 threadedly, so that the flange correction rod 6 descends through the threaded engagement, and at the same time, the flange correction rod 6 is stopped and prevented from falling off by the anti-rotation and anti-falling column 4, and the rubber contact pad 7 is driven to descend synchronously by the flange correction rod 6, so that the downward force of the flange correction rod 6 acts on the pipe flange through the rubber contact pad 7, thereby realizing the misalignment correction operation of the flange.
[0032] Embodiment 2:
[0033] The difference from the first embodiment is that the regular hexagonal prism of the anti-rotation and anti-detachment column 4 can also be set as a regular hexagonal prism, so that the anti-rotation and anti-detachment column 4 can only be rotated by a special tool that cooperates with the regular hexagonal prism, preventing non-staff from rotating and disassembling the anti-rotation and anti-detachment column 4.
[0034] Embodiment three:
[0035] The difference from the first embodiment is that the regular hexagonal prism of the correction rotating block 5 can also be set as a regular heptagonal prism, so that the correction rotating block 5 can only be rotated by a special tool that cooperates with the regular heptagonal prism, preventing non-staff from rotating and adjusting the correction rotating block 5.
Claims
1. A flange correction device, characterized in that: The device comprises a device body (1); the device body (1) is provided with a correction bearing plate (2); the front and rear end surfaces of the correction bearing plate (2) are both provided with sleeves in the up-down direction; a trapezoidal groove penetrating left and right is provided in the middle of the bottom end surface of the correction bearing plate (2); a horizontal plate in the left-right direction is provided in the middle of the top of the left end surface of the correction bearing plate (2); a triangular plate in the left-right direction is provided in the middle of the right end of the bottom end surface of the horizontal plate of the correction bearing plate (2); a bearing circular groove is provided at the left end of the top end surface of the horizontal plate of the correction bearing plate (2); and the correction bearing A through hole is provided in the center of the bearing circular groove of the carrier plate (2) and penetrates vertically, a threaded hole is provided on the left wall of the through hole of the correction carrier plate (2) and penetrates horizontally, a correction locking plate (3) is inserted into the inner bottom between the sleeves of the correction carrier plate (2), a trapezoidal groove is provided in the middle of the top end surface of the correction locking plate (3) and penetrates horizontally, threaded rods are provided at both the front and rear ends of the top end surface of the correction locking plate (3) and the top of the threaded rod of the correction locking plate (3) is provided with two locking nuts arranged vertically.
2. The flange correction device according to claim 1, characterized in that: A rotation-stopping and anti-slipping column (4) is installed inside the threaded hole of the correction bearing plate (2), a threaded column is arranged on the right side of the rotation-stopping and anti-slipping column (4), a limiting ring plate is arranged on the outer circumference of the left end of the threaded column of the rotation-stopping and anti-slipping column (4), and a regular hexagonal prism is arranged on the left end face of the threaded column of the rotation-stopping and anti-slipping column (4).
3. The flange correction device according to claim 2, characterized in that: A correction rotating block (5) is installed inside the bearing circular groove of the correction bearing plate (2) via a bearing, and a regular hexagonal prism is arranged on the top of the correction rotating block (5).
4. The flange correction device according to claim 3, characterized in that: A fixing column is arranged on the bottom end face of the regular hexagonal prism of the correction rotating block (5), and a threaded hole penetrating from top to bottom is arranged in the center of the correction rotating block (5).
5. The flange correction device according to claim 4, characterized in that: A flange correction rod (6) is installed inside the threaded hole of the correction rotating block (5), and threads are provided on the outer circumference of the flange correction rod (6).
6. The flange correction device according to claim 5, characterized in that: A strip groove in the up-down direction is provided on the left side of the outer circumference of the flange correction rod (6), and an insertion blind hole is provided on the bottom end surface of the flange correction rod (6).
7. The flange correction device according to claim 6, characterized in that: A rubber contact pad (7) is inserted into the blind insertion hole of the flange correction rod (6), a circular pad is arranged at the bottom of the rubber contact pad (7), and an insertion column is arranged at the center of the top end surface of the circular pad of the rubber contact pad (7).