Heat accumulating type thermal incinerator based on novel explosion venting structure
By adopting a T-shaped explosion relief port and heat insulation unit in the thermally rechargeable thermal incinerator, combining the pad plate and the fixed plate to clamp the explosion relief membrane, and setting a protective plate, the problem of the existing incinerator explosion relief structure is easily deformed and loosened under high temperature environments, achieving a more stable explosion relief effect and higher safety.
Patent Information
- Application Number
- CN202420538236.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The explosion relief structure of the existing thermal incinerator is easily deformed, loosened or broken by heat in high temperature environments, resulting in unsatisfactory explosion relief effect and affecting the safety and life of the equipment.
The explosion relief opening and heat insulation unit adopting a T-shaped structure, a pad plate and a fixed plate clamp the explosion relief membrane, and a protective plate is provided in the explosion relief unit, and the protection plate is divided by a cross-shaped through groove and a strip groove to enhance its stability.
It provides stable support and sealing effects, ensuring the safe and stable operation of the heat insulation unit under high pressure or high temperature environment, improving the fixity of the explosion-release membrane and explosion-release effect, extending the service life of the equipment and improving safety.
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Figure CN222597741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of incinerators, and more specifically to a heat storage type thermal incinerator based on a novel explosion relief structure. Background Art
[0002] During the operation of a regenerative thermal incinerator, excessive pressure may accumulate inside the equipment due to the high temperature and pressure changes generated by combustion. By setting up an explosion relief structure, the overpressure gas generated inside the furnace body can be quickly released, so that the pressure inside the furnace body returns to normal, avoiding explosions or other serious accidents caused by the equipment, ensuring the safety of the equipment and operators, extending the life of the equipment, and reducing maintenance costs.
[0003] The explosion relief structure of the existing heat storage thermal incinerator is composed of a wire mesh, a bracket, an insulation unit, an explosion relief membrane, etc. As the incinerator runs for a long time and is baked by high-temperature exhaust gas for a long time, the wire mesh is easily deformed by heat, causing the insulation unit to be misaligned and produce gaps. In addition, the wire mesh will melt and break under high temperature for a long time, and the insulation unit will become loose or even fall off, posing a huge installation hazard. Some explosion relief membranes also have poor fixing effects, which will affect the explosion relief process of the explosion relief membrane, resulting in unsatisfactory explosion relief effects. In addition, some explosion relief membranes are easily affected by the external environment and may rupture, age or be damaged prematurely, resulting in reduced safety performance. Utility Model Content
[0004] The utility model aims to overcome the defects of the prior art and provides a heat storage type thermal incinerator based on a novel explosion relief structure.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an incinerator, comprising a furnace body, a heat insulation unit and an explosion relief unit, the furnace body having an explosion relief port, the cross section of which is T-shaped; the explosion relief unit comprises an explosion relief membrane located above the heat insulation unit, the heat insulation unit is filled in the explosion relief port, the cross section of which is T-shaped.
[0006] Furthermore, the thermal insulation unit is made of aluminum silicate material.
[0007] It has good high temperature resistance and heat insulation performance, can maintain structural stability in high temperature environment, and can effectively reduce heat conduction, prevent the heat energy inside the furnace from being transferred to the outside, and improve the thermal utilization rate of the incinerator.
[0008] Furthermore, the explosion relief unit further comprises a backing plate and a fixing plate, and the backing plate and the fixing plate clamp the explosion relief membrane to fix the explosion relief membrane; the explosion relief unit is fixedly installed at the furnace body.
[0009] Through the clamping action of the backing plate and the fixing plate, the explosion-relief membrane can be effectively fixed, thereby ensuring the normal operation of the explosion-relief unit.
[0010] Furthermore, the fixing plate and the pad are both in the shape of a rectangular frame.
[0011] Thereby, it has better structural stability and can effectively support and fix the explosion-proof membrane.
[0012] Furthermore, the cross-section of the explosion vent includes an upper rectangular portion and a lower rectangular portion located below the upper rectangular portion; the upper rectangular portion has a height of 265 mm and a width of 400 mm; the lower rectangular portion has a height of 175 mm and a width of 300 mm.
[0013] The T-shaped structure can provide sufficient support and stability, and can form a good sealing effect when the explosion vent is closed, ensuring safe and stable operation under high pressure or high temperature environment.
[0014] The present application also discloses a heat storage thermal incinerator based on a novel explosion-proof structure, comprising a furnace body, an insulation unit and an explosion-proof unit, wherein the furnace body has an explosion-proof opening, and the cross-section of the explosion-proof opening is T-shaped; the insulation unit is filled in the explosion-proof opening, and the cross-section of the insulation unit is T-shaped; the explosion-proof unit comprises a pad, a fixing plate, an explosion-proof membrane between the pad and the fixing plate, and a protective plate fixedly connected to the fixing plate and located above the fixing plate, the protective plate having a cross-shaped through groove and four strip-shaped grooves to divide the protective plate into a rectangular frame-shaped mounting plate and four triangular plates connected to the mounting plate, the mounting plate having four first anchor points, the triangular plate having a second anchor point, the four first anchor points and the four second anchor points corresponding one to one, and the corresponding first anchor points and second anchor points being connected by connecting ropes.
[0015] The protection plate protects the explosion-proof membrane. When the internal pressure is too large and the explosion is vented, the triangular plate can be broken off from the strip groove, so as not to affect the explosion-proof membrane rupture and venting, and the broken triangular plate is connected to the pull rope to limit the position and will not fly around, thereby improving safety.
[0016] Furthermore, the first anchor point and the second anchor point are both semicircular rings.
[0017] Thus, the semicircular ring can provide good support and fixation, making the connection of the connecting rope more secure.
[0018] Furthermore, the fixing plate and the furnace body are fixed by a plurality of first bolts; and the protection plate and the fixing plate are fixed by a plurality of second bolts.
[0019] The first bolt is used to fix the connection between the plate and the furnace body, ensuring a firm connection between the explosion relief unit and the furnace body, and the second bolt is used to fix the connection between the protection plate and the fixed plate, further enhancing the stability and safety of the explosion relief unit.
[0020] Furthermore, the thermal insulation unit is made of aluminum silicate material.
[0021] Beneficial effects:
[0022] 1. The incinerator of the present application adopts a T-shaped explosion vent and insulation unit, which can provide sufficient support and stability and form a good sealing effect, ensuring that the insulation unit can operate safely and stably under high pressure or high temperature environment, effectively reducing energy loss and improving the energy utilization efficiency of the incinerator.
[0023] 2. The incinerator of the present application clamps the explosion-venting membrane by means of a pad and a fixing plate, thereby stably fixing the explosion-venting membrane. The stable fixation of the explosion-venting membrane can ensure that when an explosion occurs, the explosion-venting membrane can rupture quickly and accurately to release the internal pressure and achieve the expected explosion-venting effect.
[0024] 3. The incinerator of the present application is provided with a protective plate, so that the protective plate protects the explosion-proof membrane, and when the explosion is vented, the triangular plate can be broken from the strip groove, so as not to affect the explosion-proof membrane. And the broken triangular plate is connected to the pull rope to limit the position and will not fly around, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of Example 1;
[0026] Figure 2 This is a schematic diagram of Example 2;
[0027] Figure 3 It is a schematic diagram of the coordination between the protection plate and the fixing plate.
[0028] Explanation of reference numerals: 1 furnace body; 2 heat insulation unit; 3 pad; 4 explosion-proof membrane; 5 fixing plate; 5.1 first bolt; 6 protection plate; 6.1 mounting plate; 6.1.1 first anchor point; 6.1.2 second bolt; 6.2 triangular plate; 6.2.1 second anchor point. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Example 1
[0031] This embodiment provides Figure 1 An incinerator shown includes a furnace body 1, a heat insulation unit 2 and an explosion relief unit, wherein the furnace body 1 has an explosion relief port, and the cross section of the explosion relief port is T-shaped; the explosion relief unit includes an explosion relief membrane 4 located above the heat insulation unit 2, and the heat insulation unit 2 is filled in the explosion relief port, and the cross section of the heat insulation unit 2 is T-shaped. The heat insulation unit 2 is made of aluminum silicate material. The explosion relief unit also includes a pad 3 and a fixing plate 5, and the pad 3 and the fixing plate 5 clamp the explosion relief membrane 4 to fix the explosion relief membrane 4; the explosion relief unit is fixedly installed at the furnace body 1. The fixing plate 5 and the pad 3 are both rectangular frame-shaped. The cross section of the explosion relief port includes an upper rectangular part and a lower rectangular part located below the upper rectangular part; the upper rectangular part has a height of 265 mm and a width of 400 mm; the lower rectangular part has a height of 175 mm and a width of 300 mm.
[0032] Working principle: The incinerator of the present application adopts a T-shaped explosion vent and a heat insulation unit, which can provide sufficient support and stability, and can form a good sealing effect, so that the heat insulation unit can stably fill the explosion vent, ensuring that the heat insulation unit can operate safely and stably under high pressure or high temperature environment, effectively reducing energy loss and improving the energy efficiency of the incinerator. The explosion vent membrane is clamped by the pad and the fixing plate, so that the fixation of the explosion vent membrane is enhanced. The stable fixation of the explosion vent membrane can ensure that when an explosion occurs, the explosion vent membrane can be quickly and accurately ruptured to release the internal pressure and achieve the expected explosion venting effect.
[0033] Example 2
[0034] This embodiment provides Figure 2-3 A regenerative thermal incinerator based on a novel explosion relief structure is shown, comprising a furnace body 1, an insulation unit 2 and an explosion relief unit, wherein the furnace body 1 has an explosion relief port, and the cross section of the explosion relief port is T-shaped; the insulation unit 2 is filled in the explosion relief port, and the cross section of the insulation unit 2 is T-shaped; the explosion relief unit comprises a pad 3, a fixing plate 5, an explosion relief membrane 4 located between the pad 3 and the fixing plate 5, and a protection plate 6 fixedly connected to the fixing plate 5 and located above the fixing plate 5, wherein the protection plate 6 has a cross-shaped through groove and four strip-shaped grooves to divide the protection plate 6 into a rectangular frame-shaped mounting plate 6.1 and four triangular plates 6.2 connected to the mounting plate 6.1, wherein the mounting plate 6.1 has four first anchor points 6.1.1, and the triangular plate 6.2 has a second anchor point 6.2.1, and the four first anchor points 6.1.1 correspond to the four second anchor points 6.2.1 one by one, and the corresponding first anchor points 6.1.1 and the second anchor points 6.2.1 are connected by connecting ropes.
[0035] The first anchor point 6.1.1 and the second anchor point 6.2.1 are both semicircular rings. The fixing plate 5 and the furnace body 1 are fixed by a plurality of first bolts 5.1; the protection plate 6 and the fixing plate 5 are fixed by a plurality of second bolts 6.1.2. The heat insulation unit 2 is made of aluminum silicate material.
[0036] Working principle: Example 2 adds a protective plate compared to Example 1, so that the protective plate protects the explosion-proof membrane, which can effectively protect the explosion-proof membrane from the influence and damage of the external environment and extend the service life of the explosion-proof membrane. When the internal pressure is too large and the explosion is vented, the triangular plate can be broken from the strip groove, so as not to affect the explosion-proof membrane rupture and venting, and the broken triangular plate is connected to the pull rope to limit the position and will not fly around, thereby improving safety.
[0037] Although the present invention has been illustrated and described with respect to preferred embodiments, it should be understood by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.
Claims
1. An incinerator, characterized in that: It includes a furnace body, a heat insulation unit and an explosion relief unit, wherein the furnace body has an explosion relief port, and the cross section of the explosion relief port is T-shaped; the explosion relief unit includes an explosion relief membrane located above the heat insulation unit, and the heat insulation unit is filled in the explosion relief port, and the cross section of the heat insulation unit is T-shaped.
2. The incinerator according to claim 1, characterized in that The heat insulation unit is made of aluminum silicate material.
3. The incinerator according to claim 1, characterized in that The explosion relief unit further comprises a backing plate and a fixing plate, and the backing plate and the fixing plate clamp the explosion relief membrane to fix the explosion relief membrane; the explosion relief unit is fixedly installed at the furnace body.
4. The incinerator according to claim 3, characterized in that The fixing plate and the backing plate are both in the shape of rectangular frames.
5. The incinerator according to claim 3, characterized in that The cross section of the explosion vent includes an upper rectangular portion and a lower rectangular portion located below the upper rectangular portion; the upper rectangular portion has a height of 265 mm and a width of 400 mm; the lower rectangular portion has a height of 175 mm and a width of 300 mm.
6. A regenerative thermal incinerator based on a new explosion relief structure, characterized in that: It includes a furnace body, a heat insulation unit and an explosion-proof unit, the furnace body has an explosion-proof opening, and the cross-section of the explosion-proof opening is T-shaped; the heat insulation unit is filled in the explosion-proof opening, and the cross-section of the heat insulation unit is T-shaped; the explosion-proof unit includes a pad, a fixing plate, an explosion-proof membrane located between the pad and the fixing plate, and a protective plate fixedly connected to the fixing plate and located above the fixing plate, the protective plate has a cross-shaped through groove and four strip-shaped grooves to divide the protective plate into a rectangular frame-shaped mounting plate and four triangular plates connected to the mounting plate, the mounting plate has four first anchor points, the triangular plate has a second anchor point, the four first anchor points correspond to the four second anchor points one by one, and the corresponding first anchor points and second anchor points are connected by connecting ropes.
7. The regenerative thermal incinerator based on the novel explosion relief structure according to claim 6 is characterized in that: The first anchor point and the second anchor point are both semicircular rings.
8. The regenerative thermal incinerator based on the novel explosion relief structure according to claim 6 is characterized in that: The fixing plate and the furnace body are fixed by a plurality of first bolts; the protection plate and the fixing plate are fixed by a plurality of second bolts.
9. The regenerative thermal incinerator based on the novel explosion relief structure according to claim 6 is characterized in that: The heat insulation unit is made of aluminum silicate material.