Refined cotton rolling dehydration equipment

By using the design of rotor and hook needle shunt technology, hydraulic drive device and pressure sensor to adjust the roller pressure, conveyor belt leakage holes and outlet holes in the refined cotton rolling and dewatering equipment, the problems of low dewatering efficiency and bulky water tank in the existing equipment are solved, and more efficient dehydration and convenient operation are achieved.

CN222598239UActive Publication Date: 2025-03-11如东长新纤维有限公司
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Patent Information

Application Number
CN202420963739.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-11
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing refined cotton rolling dewatering equipment has low dehydration efficiency and is bulky and inconvenient for operation.

Method used

A refined cotton rolling and dewatering equipment is designed, and the reel and hook needle shunt technology is used to push the refined cotton evenly into the rolling roller for dewatering, and the pressure of the roller is adjusted through hydraulic drive devices and pressure sensors to increase the dewatering efficiency. At the same time, a water leakage hole is installed on the surface of the conveyor belt, and wastewater enters the bottom of the body through the outlet hole and is discharged uniformly through the drainage pipe, avoiding the bulkiness and inconvenience of the water tank.

Benefits of technology

The dehydration efficiency of refined cotton is improved, the conveyor belt is loose due to multiple crushing, and the problem of bulky and inconvenient operation in traditional equipment is solved through unified drainage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses refined cotton rolling dehydration equipment which comprises a machine body and rolling rollers, a discharge port is fixedly connected to the upper portion of the machine body and penetrates through the top of the machine body, a rotating wheel is arranged at the discharge end of the discharge port and controlled by a first motor to rotate, the first motor drives one roller to rotate, and the other roller drives the other roller to rotate. The conveying belt is installed under the two rollers and fixedly connected with the bottom platform, one side of the conveying belt penetrates out of the machine body, and the conveying belt rotates through a fourth motor. According to the refined cotton rolling and dewatering equipment, refined cotton is divided into the rolling rollers to be dewatered through the clamping needles of the rotating wheels, secondary rolling is carried out at the outlet, the rolling efficiency is greatly improved, waste water falls to the lower end of the machine body through the water outlet holes, and the problem of water splashing is also prevented; the problems that a water tank is placed on the lower portion of a traditional mechanism, splashing is prone to occurring, and water is inconvenient to pour due to excessive water accumulation are solved.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of refined cotton production, in particular to refined cotton rolling and dehydrating equipment. Background Art

[0002] Refined cotton is a white flocculent material that is uniform and loose, and does not contain wood chips, bamboo chips, sand, oil, metal objects and other impurities. Its raw material is cotton linters, and its main chemical components are cellulose, lignin and hemicellulose. It is composed of three elements: carbon, hydrogen and oxygen. It is made through cooking, bleaching and dehydration. It is widely used in many fields such as food, medicine, daily chemicals, plastics, electronics, papermaking, metallurgy, aerospace and so on.

[0003] During the production process, most of the rolling and dehydration devices use conveyor belt output and a pair of squeezing rollers for rolling. Rolling only once is not thorough enough and the dehydration efficiency is not high. In addition, the refined cotton is squeezed multiple times on the conveyor belt, causing the conveyor belt to loosen, affecting the dehydration effect. The water tank for drainage is too heavy and inconvenient to pour water. Utility Model Content

[0004] The utility model aims to provide a refined cotton rolling dehydration device, in order to solve the problems of low dehydration efficiency and bulky water tank proposed in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A refined cotton rolling and dehydration device comprises a machine body, a conveyor belt and a rolling roller. A discharge port is fixedly connected to the top of the machine body, the discharge port runs through the top of the machine body, a rotating wheel is arranged at the discharge end of the discharge port, the rotation of the wheel is controlled by a first motor, the first motor drives one roller to rotate, and the other roller is rotated by a second motor, the second motor is fixed on a hydraulic drive device, the conveyor belt is installed directly below the two rollers and fixedly connected to the bottom platform, one side of the conveyor belt passes through the machine body, and the conveyor belt is rotated by a fourth motor.

[0007] Preferably, a plurality of hook needles protrude from the surface of the rotating wheel, and round-headed needles are fixed on the side of the hydraulic drive device, and the round-headed needles can be engaged and pushed with the hook needles.

[0008] Through the above technical solution, a large amount of refined cotton is diverted and evenly pushed into the rolling mechanism.

[0009] Preferably, one of the rollers is rotatably connected to a hydraulic rod, and one end of the hydraulic rod is fixedly connected to the pressure sensor.

[0010] Through the above technical solution, when a large amount of refined cotton enters the rolling mechanism, it may generate an extrusion force exceeding the original extrusion force of the roller, resulting in incomplete extrusion of the refined cotton. The pressure sensor can be used to control the length of the hydraulic rod to adjust the pressure of the roller.

[0011] Preferably, the conveyor belt surface has a plurality of water leakage holes.

[0012] Through the above technical solution, a large amount of waste water will be generated when the rollers crush the refined cotton, and the waste water will fall on the conveyor belt and drip into the bottom of the machine body through the leakage holes.

[0013] Preferably, a plurality of water outlet holes are passed through the bottom platform, and a drainage pipe is installed on one side of the bottom end of the machine body.

[0014] Through the above technical solution, part of the wastewater falls from the roller into the conveyor belt, and most of the wastewater falls on the bottom platform, enters the bottom of the machine body through the water outlet, and is finally discharged from the drain pipe, avoiding the water tank being too large and inconvenient to operate.

[0015] Preferably, the portion of the conveyor belt passing through the machine body is equipped with a secondary rolling mechanism, which includes a rolling roller, the rolling roller and a bracket are rotatably connected, the bracket moves up and down by adjusting the screw rod, and the rolling roller is driven to rotate by a third motor.

[0016] Through the above technical solution, the rolling roller can be moved up and down by adjusting the screw rod, and the distance between the rolling roller and the conveyor belt can be adjusted to meet different rolling needs. The secondary rolling also increases the rolling efficiency.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: the refined cotton rolling and dehydration equipment utilizes the card pins of the rotating wheel to divert the refined cotton into the rolling roller for dehydration, the dehydrated refined cotton falls onto the conveyor belt for transportation, and is rolled a second time at the outlet, which greatly increases the efficiency of the rolling, the rolling roller can be adjusted and the problem of the conveyor belt becoming loose after multiple rolling is solved, the waste water falls on the lower end of the machine body through the water outlet hole and the problem of water splashing is prevented, and the unified discharge through the drainage hole solves the problem that the traditional mechanism places a water tank underneath, which is easy to splash, and the problem of water accumulation being inconvenient to pour out. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the support part of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the conveyor belt of the utility model;

[0021] Figure 4 It is a schematic diagram of the crochet needle structure of the utility model.

[0022] In the figure: 1. machine body; 2. feed inlet; 3. rotating wheel; 4. hydraulic drive device; 5. hook needle; 6. round-head needle; 7. first motor; 8. second motor; 9. roller; 10. hydraulic rod; 11. pressure sensor; 12. conveyor belt; 13. water leakage hole; 14. adjusting screw rod; 15. rolling roller; 16. third motor; 17. fourth motor; 18. bracket; 19. water outlet; 20. bottom platform; 21. drain pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides a technical solution: a refined cotton rolling and dehydration device described in the utility model.

[0025] like Figure 1 and Figure 4 As shown, the machine body 1 includes a feed port 2, a rotating wheel 3 is provided at the discharge end of the feed port 2, the rotating wheel 3 is connected to the first motor 7 through a belt, a plurality of hook needles 5 protrude from the surface of the rotating wheel 3, one side of the machine body 1 is fixedly connected to a hydraulic drive device 4, a row of round-headed needles 6 are fixed on the side of the hydraulic drive device 4 close to the hook needles 5 of the rotating wheel 3, and a rolling device is located below the rotating wheel 3. Two rollers 9 are respectively controlled to rotate by the first motor 7 and the second motor 8, and the second motor 8 is fixedly connected to the top of the hydraulic drive device 4. There is a conveyor belt 12 below the roller 9, and one side of the conveyor belt 12 is fixedly connected to the bottom platform 20, and the height difference between the two is not much, and one side of the conveyor belt 12 passes through the machine body 1.

[0026] In the above scheme, the rotating wheel 3 drives the hook needle 5 to hook by rotating, and a large amount of refined cotton is diverted to prevent too much of it from being crushed at the same time and incomplete dehydration. Each round-head needle 6 can be stuck between adjacent hook needles 5 to push the refined cotton out of the hook needle 5. The first motor 7 is fixedly connected to a roller 9, and the second motor 8 is connected to the roller 9 through a belt. The two rollers 9 rotate relative to each other to achieve initial dehydration.

[0027] like Figure 1 and Figure 2As shown, the first motor 7 is fixedly connected to a roller 9, the roller 9 is rotatably connected to the hydraulic rod 10, one end of the hydraulic rod 10 is fixedly connected to the pressure sensor 11, the pressure sensor 11 is fixedly connected to one side of the machine body 1, the conveyor belt 12 passes through the part of the machine body 1 and is equipped with a secondary rolling mechanism, the secondary rolling mechanism includes a rolling roller 15, one end of the rolling roller 15 is rotatably connected to a slider, the slider slides on the inner wall of the machine body 1, the other end of the rolling roller 15 is rotatably connected to the bracket 18, the bracket 18 moves up and down by adjusting the screw rod 14, one end of the bracket 18 is slidably connected to the inner wall of the machine body 1, and the rolling roller 15 is driven to rotate by the third motor 17.

[0028] In the above scheme, the pressure sensor 11 controls the length of the hydraulic rod 10 to control the gap between the two rollers 9, thereby avoiding the influence of excessive pressure on the rollers 9. The gap between the rolling roller 15 and the conveyor belt 12 in the secondary rolling mechanism can be adjusted by rotating the adjusting screw 14, thereby meeting the requirements for dehydration of different refined cotton.

[0029] like Figure 1 and Figure 3 As shown, there are multiple water leakage holes 13 on the surface of the conveyor belt 12, and the bottom platform 20 passes through multiple water outlet holes 19. A drainage pipe 21 is installed on one side of the bottom end of the body 1. The conveyor belt 12 is installed directly below the two rollers 9 and fixedly connected to the bottom platform 20. One side of the conveyor belt 12 passes through the body 1, and the conveyor belt 12 is rotated by the fourth motor 16.

[0030] In the above scheme, the leakage holes 13 and the water outlet holes 19 are evenly distributed on the surface of the conveyor belt 12 and the bottom platform 20. The drainage pipe 21 is at the bottom of the machine body to facilitate unified drainage. One end of the conveyor belt 12 is fixedly connected to the second rolling device, and the fourth motor 16 is fixedly connected to the second rolling device.

[0031] like Figure 1-4 As shown, the refined cotton enters from the feed port 2 and accumulates at the discharge end. The hook needle 5 hooks the refined cotton accumulated at the discharge end when rotating, driving the rotation. When the hook needle 5 rotates to the bottom, the hydraulic drive device 4 performs reciprocating motion, driving the round-headed needle 6 to pass through the gap of the hook needle 5, and pushes the refined cotton out of the hook needle 5 and falls between the two rollers 9. The two rollers 9 slowly bring the refined cotton into the rolling through relative rotation. A large amount of waste water will be produced during the rolling process. The waste water will fall on the conveyor belt 12 and the bottom platform 20 below due to the influence of gravity, and then fall into the bottom of the body 1 through the holes therein and be discharged from the drain pipe 21. After the refined cotton is rolled, it falls on the bottom conveyor belt 12 for transportation. When it is transported to the outside of the body, it will pass through the second rolling device and use the gap between the rolling roller 15 and the conveyor belt 12 for secondary rolling, so as to improve the dehydration efficiency, and finally be sent out of the body.

[0032] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A refined cotton rolling and dehydrating device, comprising a machine body (1), a conveyor belt (12) and a rolling roller (15), characterized in that: The body (1) is fixedly connected to a discharge port (2) on the top, the discharge port (2) passes through the top of the body (1), a rotating wheel (3) is arranged at the discharge end of the discharge port (2), the rotation of the rotating wheel (3) is controlled by a first motor (7), the first motor (7) drives a roller (9) to rotate, the other roller (9) is rotated by a second motor (8), the second motor (8) is fixed on a hydraulic drive device (4), the conveyor belt (12) is installed directly below the two rollers (9) and is fixedly connected to the bottom platform (20), one side of the conveyor belt (12) passes through the body (1), and the conveyor belt (12) is rotated by a fourth motor (16).

2. The refined cotton rolling and dehydration equipment according to claim 1, characterized in that: A plurality of hook needles (5) protrude from the surface of the rotating wheel (3), and a round-headed needle (6) is fixed on the side of the hydraulic drive device (4), and the round-headed needle (6) can be engaged with the hook needle (5) and pushed.

3. The refined cotton rolling and dehydration equipment according to claim 1, characterized in that: One of the rollers (9) is rotatably connected to a hydraulic rod (10), and one end of the hydraulic rod (10) is fixedly connected to a pressure sensor (11).

4. The refined cotton rolling and dehydration equipment according to claim 1, characterized in that: The surface of the conveyor belt (12) is provided with a plurality of water leakage holes (13).

5. The refined cotton rolling and dehydration equipment according to claim 1, characterized in that: The bottom platform (20) passes through a plurality of water outlet holes (19), and a drainage pipe (21) is installed on one side of the bottom end of the machine body (1).

6. The refined cotton rolling and dehydration equipment according to claim 1, characterized in that: The portion of the conveyor belt (12) passing through the machine body (1) is equipped with a secondary rolling mechanism, the secondary rolling mechanism comprising a rolling roller (15), the rolling roller (15) and a bracket (18) being rotatably connected, the bracket (18) moving up and down by adjusting the screw rod (14), and the rolling roller (15) being driven to rotate by a third motor (17).