Casting furnace

By designing a casting furnace containing agitating device, slider mechanism, chain, slag repellent net and limiting device, the problem of low efficiency and safety hazards of waste slag treatment during aluminum smelting is solved, and efficient salvage and treatment without manual participation is achieved.

CN222598548UActive Publication Date: 2025-03-11HUBEI LIGE ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202420459912.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-11
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

During aluminum smelting, a large amount of waste slag often floats on the surface of the molten liquid. The existing technology mainly relies on manual processing, which is inefficient and has safety risks.

Method used

A cast furnace is designed, including a furnace body, a furnace cover, an agitator, a slider mechanism, a chain, a slag net and a limiting device. The agitating device is used to lay the waste slag, and the slider mechanism and chain drive the slag net to rise and salvage the waste slag, and the limiting device ensures that the slag net is evenly spread out.

Benefits of technology

It has achieved efficient salvage and treatment of waste slag during the smelting process without manual participation, improved work efficiency and reduced safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting furnaces, and discloses a casting furnace which comprises a furnace body, a furnace cover arranged at the top end of the furnace body, a stirring device arranged at the top end of the furnace cover, three sliding block mechanisms arranged at the bottom of the furnace cover in an annular array mode, and chains arranged at the bottoms of the three sliding block mechanisms. The bottoms of the three chains are all connected with the slag salvaging net, and a limiting assembly for opening and tiling the slag salvaging net is arranged in the furnace body. According to the slag salvaging device, the slag salvaging net is arranged, the slag salvaging net is evenly spread out and flatly laid to the bottom of the furnace body through the limiting device, waste slag in the furnace body is salvaged out together with the rising of the annular frame along with the rising of the furnace cover for treatment, in the whole process, people do not need to get close to the furnace body to carry out manual slag salvaging, and the salvaging process is simple and efficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of melting and casting furnaces, in particular to a melting and casting furnace. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum. Aluminum is one of the most important non-ferrous metal varieties. It is widely used because of its good properties of low density, plasticity and formability.

[0003] At present, during the aluminum smelting process, there is often a large amount of waste slag floating on the surface of the molten liquid. In order to ensure the smelting quality, the surface waste slag needs to be spread flat on the surface of the aluminum liquid to maintain the smelting temperature and melt the aluminum completely. When the smelting is completed and ready to be dumped, all the floating waste slag needs to be salvaged to ensure the purity of the aluminum liquid. Most of these tasks are currently done manually, which has low work efficiency and certain risks. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The utility model aims to solve the problem that in the current aluminum smelting process, a large amount of waste slag often floats on the surface of the molten liquid. In order to ensure the smelting quality, the surface waste slag needs to be spread on the surface of the aluminum liquid to maintain the smelting temperature so that the aluminum can be completely melted. When the smelting is completed and ready to be dumped, all the floating waste slag needs to be salvaged to ensure the purity of the aluminum liquid. Most of these tasks are currently completed manually, which has low work efficiency and certain risks. Therefore, a melting and casting furnace is proposed.

[0006] (II) Technical solution

[0007] The technical solution of the utility model to solve the above technical problems is as follows:

[0008] A melting and casting furnace comprises a furnace body, a furnace cover is arranged at the top of the furnace body, a stirring device is arranged at the top of the furnace cover, three slider mechanisms are arranged in a circular array at the bottom of the furnace cover, chains are arranged at the bottom of the three slider mechanisms, the bottoms of the three chains are connected to a slag scooping net, and a limiting device for spreading the slag scooping net is arranged inside the furnace body.

[0009] On the basis of the above technical solution, the present invention can also be improved as follows.

[0010] Preferably, the stirring device includes a driving motor, and the driving motor is fixedly installed on the top of the furnace cover. The output end of the driving motor passes through and extends to the bottom of the furnace cover and is connected to a rotating rod, and the bottom end of the rotating rod is fixedly connected to a flat plate.

[0011] Preferably, the slider mechanism comprises a sliding groove, the bottom of the furnace cover is fixedly mounted with the sliding groove, a sliding block is slidably mounted inside the sliding groove, and the bottom of the sliding block is fixedly connected with a chain.

[0012] Preferably, the limiting device comprises a limiting groove, the furnace body is provided with a limiting groove inside, an annular frame is slidably mounted inside the limiting groove, the top of the annular frame is arranged in an inclined surface, and a plurality of positioning slots are provided thereon.

[0013] Preferably, a positioning pin adapted to a positioning slot is fixedly installed at the connection between the chain and the slag scooping net.

[0014] Preferably, the inner bottom end of the furnace body is configured in a conical shape, and a plurality of hanging rings are fixedly mounted on the top end of the furnace cover, and the plurality of hanging rings are distributed in a circular array.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0017] The utility model provides a slag scooping net, which is evenly spread out and laid flat to the bottom of the furnace body by a limiting device. As the furnace cover rises, the slag scooping net and the annular frame rise to salvage the waste slag inside the furnace body for treatment. The whole process does not require manual slag scooping close to the furnace body, and the salvaging process is simple and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a cross-sectional view of the main structure of the utility model;

[0020] Figure 3 It is a top view of the structure section of the utility model.

[0021] In the figure: 1. furnace body; 2. furnace cover; 3. stirring device; 31. driving motor; 32. rotating rod; 33. leveling plate; 4. slider mechanism; 41. sliding groove; 42. sliding block; 5. chain; 6. slag scoop net; 7. limiting device; 71. limiting groove; 72. ring frame; 73. positioning slot; 8. positioning pin; 9. lifting ring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the embodiment, Figure 1-3 A melting furnace is provided, comprising a furnace body 1, a furnace cover 2 is arranged on the top of the furnace body 1, a stirring device 3 is arranged on the top of the furnace cover 2, three slider mechanisms 4 are arranged in a circular array at the bottom of the furnace cover 2, chains 5 are arranged at the bottom of the three slider mechanisms 4, the bottoms of the three chains 5 are connected to a slag scooping net 6, and a limiting device 7 for spreading the slag scooping net 6 is arranged inside the furnace body 1.

[0024] Reference Figure 1-3 , wherein the stirring device 3 includes a driving motor 31, the driving motor 31 is fixedly installed on the top of the furnace cover 2, the output end of the driving motor 31 penetrates and extends to the bottom of the furnace cover 2 and is connected to a rotating rod 32, and the bottom end of the rotating rod 32 is fixedly connected to a flat plate 33;

[0025] Through the above-mentioned structural setting, the driving motor 31 is started, and the driving motor 31 drives the leveling plate 33 to rotate through the rotating rod 32, so that the waste slag on the surface of the aluminum liquid is evenly leveled during the smelting process, serving as a heat protection layer when the aluminum liquid is heated to prevent saturation and oxidation by furnace gas.

[0026] Reference Figure 2-3 , wherein the slider mechanism 4 includes a sliding groove 41, the bottom of the furnace cover 2 is fixedly installed with the sliding groove 41, the inside of the sliding groove 41 is slidably installed with a sliding block 42, and the bottom of the sliding block 42 is fixedly connected with a chain 5;

[0027] Through the above-mentioned structural arrangement, when the furnace cover 2 is lifted, the slider mechanism 4 drives the slag scooping net 6 at the bottom of the furnace body 1 to rise together through the chain 5. The slag scooping net 6 scoops the waste slag in the aluminum liquid to the surface during the rising process. With the weight of the waste slag, the slag scooping net 6 drives the sliding block 42 to shrink in the sliding groove 41 through the chain 5, so that the slag scooping net 6 is gathered inward into a bag shape, and at the same time, the positioning pin 8 is pulled out from the positioning slot 73 to release the fixing of the slag scooping net 6 by the annular frame 72.

[0028] Reference Figure 2-3 The limiting device 7 includes a limiting groove 71, the furnace body 1 has a limiting groove 71, a ring frame 72 is slidably installed inside the limiting groove 71, the top of the ring frame 72 is inclined, and a plurality of positioning slots 73 are opened thereon;

[0029] Through the above-mentioned structural setting, by setting the limiting groove 71, after the positioning pin 8 is inserted into the positioning slot 73, the slag scooping net 6 is flattened. As the annular frame 72 slides inside the limiting groove 71 to the bottom of the furnace body 1, the annular frame 72 set on the inclined surface can collect all the floating waste slag into the slag scooping net 6.

[0030] Reference Figure 2-3 , wherein the connection between the chain 5 and the slag scoop net 6 is fixedly installed with a positioning pin 8 adapted to the positioning slot 73;

[0031] Through the above-mentioned structural arrangement, after the positioning pins 8 are respectively inserted into the positioning slots 73, the slag scooping net 6 can be fully opened and spread flat to the bottom of the furnace body 1, effectively increasing the salvage area of ​​the slag scooping net 6, and being able to salvage the waste slag inside the furnace body to the maximum extent. The horizontal insertion can facilitate quick plugging and unplugging, and can also use gravity to prevent the positioning pins 8 from falling off when the annular frame 72 moves up and down.

[0032] Reference Figure 1-2 , wherein the inner bottom end of the furnace body 1 is set in a conical shape, and a plurality of lifting rings 9 are fixedly installed on the top of the furnace cover 2, and the plurality of lifting rings are distributed in a circular array;

[0033] Through the above-mentioned structural arrangement, the lifting ring 9 on the top of the furnace cover 2 is convenient for others to use equipment to lift the furnace cover 2 for work, and the conical arrangement at the bottom of the furnace body 1 is convenient for the slag scooping net 6 to be laid flat on it when it falls.

[0034] Working principle:

[0035] The first step to implement the innovation point:

[0036] Step 1: Put the aluminum to be smelted into the furnace body 1, cover the furnace cover 2 and start smelting. During the smelting process, add a refining agent into the furnace body 1 to make the impurities in the aluminum liquid form waste slag floating on the surface. After the waste slag is formed, start the drive motor 31. The drive motor 31 drives the flattening plate 33 to rotate through the rotating rod 32. During the smelting process, the waste slag on the surface of the aluminum liquid is evenly flattened as a heat protection layer when the aluminum liquid is heated to prevent saturation and oxidation by furnace gas.

[0037] Step 2: After smelting is completed, the hook lock is hung on the lifting ring 9 on the top of the furnace cover 2 to pull it up using the equipment. As the furnace cover 2 is pulled up, the slider mechanism 4 drives the slag scooping net 6 at the bottom of the furnace body 1 to rise together through the chain 5. The slag scooping net 6 salvages the waste slag in the aluminum liquid to the surface during the rising process. As the weight of the waste slag drives the sliding block 42 to shrink in the sliding groove 41 through the chain 5, the slag scooping net 6 is gathered inward into a bag shape, which prevents the waste slag from falling and facilitates subsequent collection.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A melting and casting furnace, characterized in that: The invention comprises a furnace body (1), a furnace cover (2) being arranged at the top of the furnace body (1), a stirring device (3) being arranged at the top of the furnace cover (2), three slider mechanisms (4) being arranged in a circular array at the bottom of the furnace cover (2), chains (5) being arranged at the bottom of the three slider mechanisms (4), the bottoms of the three chains (5) being connected to a slag scooping net (6), and a limiting device (7) for spreading the slag scooping net (6) open and flat being arranged inside the furnace body (1).

2. A melting and casting furnace according to claim 1, characterized in that: The stirring device (3) comprises a driving motor (31), the driving motor (31) being fixedly mounted on the top of the furnace cover (2), the output end of the driving motor (31) passing through and extending to the bottom of the furnace cover (2) and connected to a rotating rod (32), and the bottom end of the rotating rod (32) being fixedly connected to a flattening plate (33).

3. A melting and casting furnace according to claim 1, characterized in that: The slider mechanism (4) comprises a sliding groove (41), the sliding groove (41) is fixedly mounted on the bottom of the furnace cover (2), a sliding block (42) is slidably mounted inside the sliding groove (41), and a chain (5) is fixedly connected to the bottom of the sliding block (42).

4. A melting and casting furnace according to claim 1, characterized in that: The limiting device (7) comprises a limiting groove (71), the furnace body (1) is provided with a limiting groove (71), an annular frame (72) is slidably mounted inside the limiting groove (71), the top of the annular frame (72) is arranged in an inclined surface, and a plurality of positioning slots (73) are provided thereon.

5. A melting and casting furnace according to claim 1, characterized in that: A positioning pin (8) adapted to the positioning slot (73) is fixedly mounted at the connection between the chain (5) and the slag scoop net (6).

6. A melting and casting furnace according to claim 1, characterized in that: The inner bottom end of the furnace body (1) is arranged in a conical shape, and a plurality of hanging rings (9) are fixedly mounted on the top end of the furnace cover (2), and the plurality of hanging rings are distributed in a circular array.