Adjustable winding former
By designing the clamping structure and tightening mechanism of the adjustable winding die, the problems caused by the use of the hard paper barrel during coil winding are solved, operating stability and production efficiency are improved, and cost and material consumption are reduced.
Patent Information
- Application Number
- CN202420409463.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing adjustable wire wound molds require the use of cardboard barrels and straps when winding the coils, resulting in the coil being easily damaged due to turning over, hassle-free operation, high demand for process equipment, low production efficiency, and the use of cardboard barrels increases costs and production cycles.
An adjustable winding die is designed, including a cylinder, a paper barrel, a slide chute, a strap, a clamping mechanism and a tightening mechanism. The paper barrel is convenient to disassemble through the clamping structure, and the cylinder is tightened by a tightening mechanism to form a hard paper barrel state, which is convenient for winding operation.
It improves the stability and production efficiency of winding operations, reduces cost and material consumption, simplifies the operation process, and reduces the demand for process equipment.
Smart Images

Figure CN222600742U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer winding, in particular to an adjustable winding die. Background Art
[0002] Industrial coils are generally wound using a winding machine and a winding die. First, the coil inner die is put on the winding die, and then the winding die is fixed on the winding machine. The winding machine drives the coil inner die to rotate, so that the coil is wound on the inner die, thereby realizing the winding of the coil.
[0003] When winding the coil, the current adjustable wire winding mold needs to be covered with a cardboard tube and held tightly by the winding mold. Then the support bar is glued to the cardboard tube and the coil is wound. Before winding, a process paper tube must be placed to complete the winding of the coil. When winding the high-voltage coil, since there are corner rings at both ends of the coil, pressure must be applied to both ends of the coil so that the coil can meet the requirements. The coil is easily damaged when turning over, which is troublesome to operate. In addition, the demand for process equipment is large and the production efficiency is low. The use of cardboard tubes not only increases costs, but also prolongs the production cycle.
[0004] Based on this, an adjustable winding die is now provided to eliminate the drawbacks of the existing device. Utility Model Content
[0005] The utility model aims to provide an adjustable winding die to solve the problems that the coil is easily damaged when turning over, the operation is troublesome, the process equipment is required to be large, the production efficiency is low, and the use of a cardboard tube not only increases the cost but also prolongs the production cycle.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An adjustable winding mold comprises a cylinder, a paper cylinder is movably sleeved on the surface of the cylinder, a plurality of slide grooves are arranged on the circumference of the surface of the paper cylinder, a support bar is clamped on the inner wall of the slide groove, and also comprises a clamping mechanism and a tightening mechanism. The inner wall of the slide groove is provided with a clamping mechanism for clamping and fixing the support bar, and a tightening mechanism is arranged inside the cylinder for facilitating tightening the support bar.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional solution: a wear-resistant layer is provided on the top of each of the support bars.
[0010] In an optional solution: the clamping mechanism includes a groove, a spring, and a clamping block. The side wall of the slide groove is provided with multiple grooves, the inner wall of the groove is fixedly connected with a spring, the end of the spring is fixedly connected with a clamping block, and the side wall of the support bar is provided with multiple clamping grooves adapted to the clamping block.
[0011] In an optional solution: guide blocks are symmetrically fixedly provided on the side walls of the paper tube at the end of the chute.
[0012] In an optional scheme: the tightening mechanism includes a center column, a rotating handle, a connecting shaft, a movable groove, a top block, a connecting rod, a threaded sleeve, and a screw. The cylinder is provided with a center column, and a plurality of movable grooves are symmetrically provided on the side walls of the center column. A screw is rotatably provided between the inner side walls of the center column, and a plurality of threaded sleeves are threadedly connected to the screw shaft. The side walls of the threaded sleeves are symmetrically pin-rotatably connected to the connecting rods, and the side walls of the connecting rods are rotatably connected to the side walls of the movable grooves via pins. The end of the connecting rod is pin-rotatably connected to the top block, and the end of the screw is fixedly connected to the connecting shaft, and one end of the connecting shaft extends to the outside of the side wall of the center column and is fixedly connected to the rotating handle.
[0013] In an optional solution: the side wall of the handle is provided with a plurality of anti-slip grooves.
[0014] In an optional solution: the surface of the top block is covered with a rubber pad.
[0015] In an optional solution: a plurality of metal rings are movably sleeved on the surface of the cylinder, the metal rings are steel rings, and limit blocks are symmetrically fixedly disposed at the ends of the cylinder.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] 1. The utility model achieves the effect of facilitating the disassembly of the paper tube by setting a clamping structure. The support bar is clamped into the slide slot, and the clamping block is clamped into the slot by a spring to fix the position of the support bar. The support bar is used to support the coil, which is convenient for coil winding and improves the stability during winding operation, thereby improving production efficiency. When the coil is wound and dried, the coil is removed, and the paper tube is removed by moving the support bar out of the slide slot for repeated use, saving costs and materials.
[0018] 2. The utility model achieves the effect of tightening the cylinder by setting a tightening mechanism. By turning the handle, the handle drives the screw to rotate through the connecting shaft, and then drives the wire sleeve to move on the screw, so that the connecting rod slowly changes from an inclined state to a horizontal state, driving the top block away from the center column, so that the top of the top block is pressed and contacted with the inner wall of the cylinder, the cylinder is tightened, and cooperates with the external paper tube to form a hard paper tube state, which is convenient for winding work and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic structural diagram of the utility model from the side.
[0021] Figure 3 It is a structural schematic diagram of the paper tube of the utility model.
[0022] Figure 4 It is a partial enlarged view of A in the utility model.
[0023] Figure 5 It is a structural schematic diagram of the metal ring of the utility model.
[0024] Figure 6 It is a structural schematic diagram of the cylinder of the utility model.
[0025] Figure 7 It is a schematic diagram of the internal structure of the utility model.
[0026] Notes on the figure markings: cylinder 100, center column 101, handle 102, connecting shaft 103, limit block 104, metal ring 105, paper tube 200, support bar 201, wear-resistant layer 202, guide block 203, slide groove 204, groove 205, spring 206, block 207, movable groove 300, top block 301, rubber pad 302, connecting rod 303, thread sleeve 304, screw rod 305. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0028] Example 1
[0029] In one embodiment, Figure 1-Figure 7 As shown, an adjustable winding mold includes a cylinder 100, a paper cylinder 200 is movably sleeved on the surface of the cylinder 100, a plurality of slide grooves 204 are arranged on the circumference of the surface of the paper cylinder 200, the inner wall of the slide groove 204 is clamped with a support bar 201, the support bar 201 is utilized to support the coil, and it is convenient for the coil winding, and also includes a clamping mechanism and a tightening mechanism, the inner wall of the slide groove 204 is provided with a clamping mechanism for clamping and fixing the support bar 201, and the cylinder 100 is provided with a tightening mechanism for tightening it.
[0030] In one embodiment, Figure 1-Figure 2 As shown, the top of each of the stays 201 is provided with a wear-resistant layer 202 to improve the wear resistance of the stays 201, extend the service life of the stays 201, save costs and save materials.
[0031] In one embodiment, Figure 1-Figure 4As shown, the clamping mechanism includes a groove 205, a spring 206, and a clamping block 207. The side wall of the slide 204 is provided with a plurality of grooves 205. The inner wall of the groove 205 is fixedly connected with a spring 206. The end of the spring 206 is fixedly connected with a clamping block 207. The side wall of the support bar 201 is provided with a plurality of clamping grooves adapted to the clamping block 207. The support bar 201 is clamped into the slide 204, and the clamping block 207 is clamped into the clamping groove by using the spring 206. The position of the support bar 201 is fixed, and the stability during the winding operation is improved, thereby improving the production efficiency. When the coil is wound and dried, the coil is removed, and the paper tube 200 is removed by moving the support bar 201 out of the slide 204 so as to be reused, thereby saving costs and materials.
[0032] In one embodiment, Figure 1-Figure 3 As shown, the side wall of the paper tube 200 at the end of the slide groove 204 is symmetrically fixed with a guide block 203 to play a guiding role, making it easy for the user to clip the support bar 201 into the slide groove 204, which is convenient to use and simple to operate.
[0033] In one embodiment, Figure 5-Figure 7 As shown, the tightening mechanism includes a center column 101, a rotating handle 102, a connecting shaft 103, a movable groove 300, a top block 301, a connecting rod 303, a threaded sleeve 304, and a screw rod 305. The cylinder 100 is provided with a center column 101, and a plurality of movable grooves 300 are symmetrically provided on the side wall of the center column 101. A threaded sleeve 304 is rotatably provided between the inner side walls of the center column 101. The shaft of the threaded sleeve 305 is threadedly connected with a plurality of threaded sleeves 304. The side walls of the threaded sleeves 304 are symmetrically rotatably connected with connecting rods 303. The side walls of the connecting rods 303 are rotatably connected with the side walls of the movable grooves 300 through the threaded sleeves. The end of the connecting rod 303 is rotatably connected with a top screw. Block 301, the end of the screw rod 305 is fixedly connected with the connecting shaft 103, one end of the connecting shaft 103 extends to the outside of the side wall of the central column 101 and is fixedly connected with the turning handle 102. When the turning handle 102 is rotated, the turning handle 102 drives the screw rod 305 to rotate through the connecting shaft 103, and then drives the wire sleeve 304 to move on the screw rod 305, so that the connecting rod 303 slowly changes from an inclined state to a horizontal state, drives the top block 301 away from the central column 101, so that the top of the top block 301 is pressed and contacted with the inner wall of the cylinder 100, and the cylinder 100 is tightened, and cooperates with the external paper tube 200 to form a hard paper tube state, which is convenient for winding work and improves work efficiency.
[0034] Example 2
[0035] In one embodiment, Figure 5 As shown, the side wall of the rotating handle 102 is provided with a plurality of anti-skid grooves to prevent the user from slipping when rotating the rotating handle 102 .
[0036] In one embodiment, Figure 6-Figure 7 As shown, the surface of the top block 301 is covered with a rubber pad 302 to play a protective role.
[0037] In one embodiment, Figure 5-Figure 6 As shown, a plurality of metal rings 105 are movably sleeved on the surface of the cylinder 100, and the metal rings 105 are steel rings. Limiting blocks 104 are symmetrically fixed at the ends of the cylinder 100. The metal rings 105 are used to enhance the hardness of the paper tube 200, making the winding smoother.
[0038] Working principle: When in use, the handle 102 is rotated, and the handle 102 drives the screw rod 305 to rotate through the connecting shaft 103, and then drives the wire sleeve 304 to move on the screw rod 305, so that the connecting rod 303 slowly changes from an inclined state to a horizontal state, drives the top block 301 away from the central column 101, and makes the top of the top block 301 press and contact with the inner wall of the cylinder 100, tightens the cylinder 100, and cooperates with the external paper tube 200 to form a hard paper tube state, which is convenient for winding work and improves work efficiency. The ring 105 enhances the hardness of the paper tube 200, making the winding smoother. The support bar 201 is snapped into the slide groove 204, and the block 207 is snapped into the slot by the spring 206 to fix the position of the support bar 201, thereby improving the stability during the winding operation and thus improving the production efficiency. When the coil is wound and dried, the handle 102 is turned to release the tightening state and remove the coil. The support bar 201 is moved out of the slide groove 204 to remove the paper tube 200 for reuse, thereby saving costs and materials.
[0039] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. An adjustable winding die, comprising a cylinder (100), a paper cylinder (200) being movably sleeved on the surface of the cylinder (100), a plurality of slide grooves (204) being arranged on the circumference of the surface of the paper cylinder (200), a support bar (201) being clamped on the inner wall of the slide groove (204), characterized in that: It also includes a clamping mechanism and a tightening mechanism. The inner wall of the slide groove (204) is provided with a clamping mechanism for clamping and fixing the support bar (201), and the cylinder (100) is provided with a tightening mechanism for tightening it.
2. The adjustable winding die according to claim 1, characterized in that: The tops of the struts (201) are all provided with a wear-resistant layer (202).
3. The adjustable winding die according to claim 1, characterized in that: The clamping mechanism comprises a groove (205), a spring (206), and a clamping block (207); a plurality of grooves (205) are provided on the side wall of the slide groove (204); a spring (206) is fixedly connected to the inner wall of the groove (205); a clamping block (207) is fixedly connected to the end of the spring (206); and a plurality of clamping grooves matched with the clamping block (207) are provided on the side wall of the support bar (201).
4. The adjustable winding die according to claim 3, characterized in that: A guide block (203) is symmetrically fixedly disposed on the side wall of the paper tube (200) at the end of the slide groove (204).
5. The adjustable winding die according to claim 1, characterized in that: The tightening mechanism comprises a central column (101), a rotating handle (102), a connecting shaft (103), a movable groove (300), a top block (301), a connecting rod (303), a threaded sleeve (304), and a screw rod (305). The cylinder (100) is provided with a central column (101), a plurality of movable grooves (300) are symmetrically arranged on the side wall of the central column (101), a screw rod (305) is rotatably arranged between the inner side walls of the central column (101), and a rod body of the screw rod (305) is threadedly connected to a A plurality of thread sleeves (304) are provided, wherein the side walls of the thread sleeves (304) are symmetrically pin-rotatably connected to a connecting rod (303), the side walls of the connecting rod (303) are pin-rotatably connected to the side walls of the movable groove (300), the end of the connecting rod (303) is pin-rotatably connected to a top block (301), the end of the threaded rod (305) is fixedly connected to a connecting shaft (103), and one end of the connecting shaft (103) extends to the outside of the side wall of the central column (101) and is fixedly connected to a rotating handle (102).
6. The adjustable winding die according to claim 5, characterized in that: The side wall of the turning handle (102) is provided with a plurality of anti-slip grooves.
7. The adjustable winding die according to claim 5, characterized in that: The surface of the top block (301) is covered with a rubber pad (302).
8. The adjustable winding die according to claim 1, characterized in that: A plurality of metal rings (105) are movably sleeved on the surface of the cylinder (100), wherein the metal rings (105) are steel rings, and limit blocks (104) are symmetrically fixedly disposed at the ends of the cylinder (100).