High-density power supply connector

By increasing the number of terminal pins and contact points of the power pins in the power connector, the problems of insufficient flow capacity and unstable contact of the existing power connector are solved, and higher flow capacity and more stable contact are achieved, improving the overall performance of the product.

CN222601464UActive Publication Date: 2025-03-11FCI CONNECTORS DONGGUAN
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Patent Information

Application Number
CN202421206614.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing power connectors cannot increase product flow capacity, and the pin contact is not stable enough, so customers need to plug and unplug it hard, reducing the effectiveness of the device.

Method used

A high-density power connector was designed, which increased the number of terminal pins of the male power pins from 4 to 6, and increased the number of contact points of the power pins from 3 to 5. It adopts a signal structure formed by stamped terminal inserts for easy assembly and production.

Benefits of technology

By increasing the flow capacity and contact points of the power pin, the flow capacity of the product is improved by 30%, and the insertion force is reduced, which enhances the customer's application feel and increases the signal transmission density.

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Abstract

The utility model relates to the technical field of connectors, and discloses a high-density power supply connector, which comprises a male end shell, a female end shell is movably inserted in an inner cavity of the male end shell, and a first limiting pin and a second limiting pin are respectively arranged at the bottoms of the male end shell and the female end shell close to two sides. A plurality of male end power supply pins are arranged at the positions, close to the two sides, of the inner cavity of the male end shell, a male end signal is arranged at the position, close to the middle, of the inner cavity of the male end shell, a plurality of female end power supply pins are arranged at the positions, close to the two sides, of the inner cavity of the female end shell, and the number of terminal pins of the power supply pins is increased from 4 to 6, so that the through-current capacity of the product can be improved; power pin contact points are increased from original three-point contact to five-point contact, so that contact is more stable during application of a customer, contact impedance of a product can be reduced, and through-current capacity of the product can be improved by 30%; in application, the first contact can be used as a sacrificial contact point, so that the application of electrified hot plug of a customer is met; the design of successive contact of five points can simultaneously reduce the insertion force and enhance the application hand feeling of customers.
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Description

Technical Field

[0001] The utility model relates to the technical field of connectors, in particular to a high-density power connector. Background Art

[0002] It is used in servers / communication equipment, and in applications where the signal density is high, the product occupies a small space but the current is high; it is used in power supply PSU AC to DC, AC 3-phase or 5-phase power and other applications. While meeting the high current conditions, high-density power module and signal module design are adopted to minimize the product space as much as possible. At the same time, the product is extremely light and thin, saving customers' application space and being more conducive to the heat dissipation of the system.

[0003] When using the existing power connector, it is unable to increase the product's current carrying capacity, the pin contact is not stable enough, and the customer is required to use force to plug and unplug the power pin, which reduces the use effect of the device.

[0004] Therefore, we propose a high-density power connector to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a high-density power connector to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-density power connector, comprising a male end shell, the inner cavity of the male end shell being movably plugged with a female end shell, the bottoms of the male end shell and the female end shell being respectively provided with a first limit foot and a second limit foot near both sides, the inner cavity of the male end shell being provided with a plurality of male end power pins near both sides, the inner cavity of the male end shell being provided with a male end signal near the middle position, the inner cavity of the female end shell being provided with a plurality of female end power pins near both sides, and the inner cavity of the female end shell being provided with a female end signal near the middle position.

[0007] Preferably, a plurality of power pin terminal pins are fixedly mounted on the bottom of the male power pin and the female power pin, and a plurality of power pin contact points are fixedly mounted on opposite sides of the male power pin and the female power pin.

[0008] Preferably, the plurality of power pin terminal pins are arranged linearly from the front to the back and the plurality of power pin contact points are arranged linearly from the top to the bottom.

[0009] Preferably, the number of the plurality of power pin terminal pins is 6, and the number of the plurality of power pin contact points is 5.

[0010] Preferably, the length of the power pin contact point located at the periphery is greater than the length of the power pin contact point located near the middle position.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The number of power pin terminal pins is increased from 4 to 6, which can increase the product's current capacity. The power pin contact points are increased from the original 3 points to 5 points. The contact is more stable during customer application, which can reduce the product contact impedance and increase the product's current capacity by 30%. The first contact in the application can be used as a sacrificial contact point to meet the customer's live hot-swap application. The design of 5 points of contact can reduce the insertion force at the same time and enhance the customer's application feel.

[0013] 2. The signal adopts the structure of stamped terminal insert molding, which is convenient for assembly and production, reduces costs, and prevents high-speed signal crosstalk while ensuring product assembly accuracy; at the same time, the existing design of 5 signals / column is increased to 6 signals / column, which can increase the signal transmission density. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an exploded view of the overall three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the male power pin of the utility model.

[0016] In the figure: 1. male end shell; 2. female end shell; 3. first limit pin; 4. second limit pin; 5. male end power pin; 6. male end signal; 7. female end power pin; 8. female end signal; 9. power pin contact point; 10. power pin terminal pin. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] A high-density power connector comprises a male shell 1, the inner cavity of the male shell 1 is movably plugged with a female shell 2, a first limit foot 3 and a second limit foot 4 are respectively arranged near both sides of the bottom of the male shell 1 and the female shell 2, a plurality of male power pins 5 are arranged near both sides of the inner cavity of the male shell 1, a male signal 6 is arranged near the middle position of the inner cavity of the male shell 1, a plurality of female power pins 7 are arranged near both sides of the inner cavity of the female shell 2, and a female signal 8 is arranged near the middle position of the inner cavity of the female shell 2.

[0019] A plurality of power pin terminal pins 10 are fixedly mounted on the bottom of the male power pin 5 and the female power pin 7, and a plurality of power pin contact points 9 are fixedly mounted on the opposite sides of the male power pin 5 and the female power pin 7.

[0020] The plurality of power pin terminal pins 10 are arranged linearly from front to back and the plurality of power pin contact points 9 are arranged linearly from top to bottom.

[0021] The number of pins 10 of several power pin terminals is 6, and the number of power pin contact points 9 are 5. The number of power pin terminal pins 10 is increased from 4 to 6, which can increase the current carrying capacity of the product. The power pin contact points 9 are increased from the original 3-point contact to 5-point contact. The contact is more stable when used by customers, which can reduce the product contact impedance and improve the product current carrying capacity by 30%. The first contact in the application can be used as a sacrificial contact point to meet the customer's hot-swappable application.

[0022] The length of the power pin contact point 9 located at the periphery is greater than the length of the power pin contact point 9 located near the middle position, and the greater length is 1.27 mm. The design of 5 points of contact in succession can simultaneously reduce the insertion force and enhance the customer's application feel.

[0023] Working principle: When the utility model is in use, the number of power pin terminal pins 10 is increased from 4 to 6, which can increase the product's flow capacity, and the power pin contact points 9 are increased from the original 3 points to 5 points. The contact is more stable when the customer uses it, which can reduce the product contact impedance and improve the product's flow capacity by 30%; the first contact in the application can be used as a sacrificial contact point to meet the customer's live hot plug application; the design of 5 points of contact can simultaneously reduce the insertion force and enhance the customer's application feel. The signal adopts a stamped terminal insert molding (Insert molding) structure, which is easy to assemble and produce, reduces costs, and can prevent high-speed signal crosstalk while ensuring product assembly accuracy; at the same time, the existing design of 5 signals / column is increased to 6 signals / column, which can increase the signal transmission density.

[0024] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-density power connector, comprising a male housing (1), the inner cavity of the male housing (1) being movably plugged with a female housing (2), characterized in that: The bottoms of the male end shell (1) and the female end shell (2) are respectively provided with a first limit foot (3) and a second limit foot (4) near both sides; the inner cavity of the male end shell (1) is provided with a plurality of male end power pins (5) near both sides; the inner cavity of the male end shell (1) is provided with a male end signal (6) near the middle position; the inner cavity of the female end shell (2) is provided with a plurality of female end power pins (7) near both sides; and the inner cavity of the female end shell (2) is provided with a female end signal (8) near the middle position.

2. A high-density power connector according to claim 1, characterized in that: A plurality of power pin terminal pins (10) are fixedly mounted on the bottom of the male power pin (5) and the female power pin (7), and a plurality of power pin contact points (9) are fixedly mounted on the opposite sides of the male power pin (5) and the female power pin (7).

3. A high-density power connector according to claim 2, characterized in that: The plurality of power pin terminal pins (10) are arranged linearly from front to back and the plurality of power pin contact points (9) are arranged linearly from top to bottom.

4. A high-density power connector according to claim 2, characterized in that: The number of the plurality of power pin terminal pins (10) is 6, and the number of the plurality of power pin contact points (9) is 5.

5. A high-density power connector according to claim 2, characterized in that: The length of the power pin contact point (9) located at the periphery is greater than the length of the power pin contact point (9) located near the middle position.