Hydrolysate filtering device for hydrolyzer
By using an annular support ring and end cap compression structure in the hydrolysate filtration device, the problem of unstable fixation of the filter element is solved, and the filtration efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202420852094.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing hydrolysate filter is unstable when cleaning the filter element, which affects the sealing and filtration effect, and requires frequent cleaning, resulting in inefficiency.
A hydrolysate filtration device for a hydrolyzer is designed, using an annular support ring as a support member to stabilize the lower end of the filter element, and press the upper support ring through the end cap to ensure the stable fixation of the filter element.
It improves the support stability of the housing to the filter element, reduces the frequency of disassembly and cleaning of the filter element, improves the filtration efficiency, and reduces the labor intensity and inspection and maintenance costs of operators.
Smart Images

Figure CN222605571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydrolyzate solid particle filters, in particular to a hydrolyzate filtering device used in a hydrolyzer. Background Art
[0002] The hydrolyzate filter device of the hydrolyzer has a wide range of applications. When the filter device is in operation, after the liquid passes through the cylinder and enters the filter basket, the solid impurity particles are blocked in the filter basket, while the clean fluid passes through the filter basket and is discharged from the filter outlet, and the solid particles that do not pass through are discharged from the filter from the bottom outlet. Since the cleanliness and integrity of the filter element will affect the filtering effect, the filter element needs to be cleaned frequently.
[0003] To clean the existing filters, it is necessary to open the top cover of the filter, then take out the filter element and clean the internal particles. For hydrolyzates with higher solid particle content, the filter element needs to be cleaned frequently, which will affect the filtration efficiency. Moreover, the filter element in most filters is fixed by top boss fixation or bottom support fixation. Since it is fixed at one end, it is easy to cause unstable fixation of the filter element, which will affect the sealing between the filter element and the fixed structure, affect the filtration effect, and even cause the filter element to fall off, making the filter ineffective. Utility Model Content
[0004] In view of this, the utility model provides a hydrolyzate filtering device for a hydrolyzer, the main purpose of which is to improve the stability of the shell's support for the filter element and ensure the filtering effect; reduce the frequency of disassembly and cleaning of the filter element and improve the filtering efficiency, while also reducing the labor intensity of operators, improving the operator's work efficiency and reducing inspection and maintenance costs.
[0005] In order to achieve the above purpose, the utility model mainly provides the following technical solutions:
[0006] The embodiment of the utility model provides a hydrolyzate filtering device for a hydrolyzer, comprising: a housing and a filter element;
[0007] The shell comprises: a cylinder, a liquid inlet pipe, a first liquid outlet pipe, a second liquid outlet pipe, an end cover and a vent pipe;
[0008] The cylinder is a circular tubular structure; a bottom plate is fixed to the bottom of the cylinder for closing the lower end of the cylinder; a connecting flange is fixed to the top of the cylinder;
[0009] One end of the liquid inlet pipe is fixedly arranged at the lower part of the cylinder; the other end of the liquid inlet pipe is provided with a flange connection structure 1 for connecting the outlet pipeline of the hydrolyzer;
[0010] One end of the first liquid outlet pipe is fixedly arranged on the upper part of the cylinder; the other end of the first liquid outlet pipe is provided with a second flange connection structure for connecting the spray pipeline of the hydrolyzer;
[0011] One end of the second liquid outlet pipe is fixedly arranged at the lower part of the cylinder; the second liquid outlet pipe is coaxially arranged with the liquid inlet pipe; the other end of the liquid outlet pipe is provided with a flange connection structure 3 for connecting an external delivery pipeline;
[0012] The inner diameter of the liquid outlet pipe 1 is the same as the inner diameter of the liquid outlet pipe 2; the inner diameter of the liquid outlet pipe 1 is not less than the inner diameter of the liquid inlet pipe;
[0013] The end cover can be detachably locked on the connecting flange;
[0014] One end of the vent pipe is fixedly arranged on the end cover and can be connected to the cylinder; the other end of the vent pipe is detachably provided with a blind flange;
[0015] A supporting member is fixedly arranged on the inner wall of the cylinder; the supporting member is located above the first liquid outlet pipe and the second liquid outlet pipe;
[0016] The filter element comprises: a filter cartridge, an upper support ring and a lower support ring;
[0017] The filter cartridge is a cylindrical structure; the filter cartridge has filter holes;
[0018] The upper support ring is fixedly arranged on the upper end of the filter cartridge;
[0019] The lower support ring is fixedly arranged at the lower end of the filter cartridge;
[0020] The filter element is inserted in the cylinder; the lower support ring is supported by the support member; the outer wall of the filter cylinder and the inner wall of the cylinder have a predetermined distance;
[0021] The upper support ring is pressed toward the support member by the end cover;
[0022] The filter cartridge is made of a polytetrafluoroethylene tube.
[0023] Furthermore, the wall thickness of the filter cartridge is not less than 3 mm.
[0024] Furthermore, the pore diameter of the filter hole is 3 to 5 mm.
[0025] Furthermore, the supporting member is an annular supporting ring.
[0026] By means of the above technical solution, the hydrolyzate filtering device for a hydrolyzer of the utility model has at least the following advantages:
[0027] It can improve the stability of the housing's support for the filter element and ensure the filtering effect; reduce the frequency of disassembly and cleaning of the filter element and improve the filtering efficiency. At the same time, it can reduce the labor intensity of operators, improve the work efficiency of operators, and reduce inspection and maintenance costs.
[0028] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic front view of a hydrolyzate filtering device for a hydrolyzer provided in an embodiment of the utility model;
[0030] Figure 2 A schematic top view of a hydrolyzate filtering device for a hydrolyzer provided in an embodiment of the utility model.
[0031] As shown in the figure:
[0032] 1 is a cylinder, 2 is a liquid inlet pipe, 3 is a liquid outlet pipe 1, 4 is a liquid outlet pipe 2, 5 is an end cover, 6 is a vent pipe, 7 is a blind flange, 8 is a filter cartridge, 9 is an upper support ring, 10 is a lower support ring, 11 is a support member, and 12 is a bottom plate. DETAILED DESCRIPTION
[0033] In order to further explain the technical means and effects adopted by the utility model to achieve the predetermined utility model purpose, the specific implementation methods, structures, features and effects of the utility model application are described in detail below in conjunction with the accompanying drawings and preferred embodiments. In the following description, different "one embodiment" or "embodiment" does not necessarily refer to the same embodiment. In addition, specific features, structures, or characteristics in one or more embodiments may be combined in any suitable form.
[0034] like Figure 1 and Figure 2As shown, an embodiment of the utility model provides a hydrolyzate filtering device for a hydrolyzer, comprising: a housing and a filter element; the housing is preferably made of stainless steel profiles. The housing comprises: a cylinder 1, a liquid inlet pipe 2, a liquid outlet pipe 1 3, a liquid outlet pipe 2 4, an end cover 5 and a vent pipe 6; the cylinder 1 is a circular tubular structure; a bottom plate 12 is fixed to the bottom of the cylinder 1 for closing the lower end of the cylinder 1; a connecting flange is fixed to the top of the cylinder 1 for connecting with the end cover 5. One end of the liquid inlet pipe 2 is fixedly arranged at the lower part of the cylinder 1; the other end of the liquid inlet pipe 2 is provided with a flange connection structure 1 for connecting the outlet pipeline of the hydrolyzer; one end of the liquid outlet pipe 3 is fixedly arranged at the upper part of the cylinder 1; the other end of the liquid outlet pipe is provided with a flange connection structure 2 for connecting the spray pipeline of the hydrolyzer; one end of the liquid outlet pipe 2 4 is fixedly arranged at the lower part of the cylinder 1; the liquid outlet pipe 2 4 is coaxially arranged with the liquid inlet pipe 2; the other end of the liquid outlet pipeline is provided with a flange connection structure 3 for connecting the external delivery pipeline; the inner diameter of the liquid outlet pipe 1 3 is the same as the inner diameter of the liquid outlet pipe 2 4; the inner diameter of the liquid outlet pipe 1 3 is not less than the inner diameter of the liquid inlet pipe 2 to ensure the smooth flow of the liquid. The end cover 5 can be removably locked on the connecting flange to compress and close the upper end of the filter element. One end of the vent pipe 6 is fixedly arranged on the end cover 5 and can be connected to the cylinder 1; the other end of the vent pipe 6 can be removably provided with a blind flange 7 for closing the vent pipe 6. A support member 11 is fixedly provided on the inner wall of the cylinder 1; the support member 11 is located above the liquid outlet pipe 1 3 and the liquid outlet pipe 2 4, and is used to support the lower end of the filter element. In this embodiment, the support member 11 is preferably an annular support ring to form a stable support for the lower support ring 10. The flange connection structure 1, the flange connection structure 2, and the flange connection structure 3 are all flange structures for connection.
[0035] The filter element includes: a filter cartridge 8, an upper support ring 9 and a lower support ring 10; the filter cartridge 8 is a tubular structure; the filter cartridge 8 has a filter hole; in this embodiment, the wall thickness of the filter cartridge 8 is preferably not less than 3 mm to ensure its reliable strength. Further preferably, the aperture of the filter hole is 3 to 5 mm to meet most current application requirements. The upper support ring 9 is fixedly arranged at the upper end of the filter cartridge 8; the lower support ring 10 is fixedly arranged at the lower end of the filter cartridge 8. The diameters of the upper support ring 9 and the lower support ring 10 are adapted to the inner diameter of the cylinder 1. The filter element is inserted into the cylinder 1; the lower support ring 10 is supported by the support member 11; the outer wall of the filter cartridge 8 and the inner wall of the cylinder 1 have a predetermined spacing; the predetermined spacing can be set according to the size of the filter element diameter. The upper support ring 9 is pressed toward the support member 11 by the end cap 5; the filter cartridge 8 is made of polytetrafluoroethylene tube, which has the characteristics of acid and alkali resistance and resistance to various organic solvents.
[0036] During operation, the hydrolyzate enters the cylinder 1 from the liquid inlet pipe 2, and flows out from the liquid outlet pipe 1 3 to filter the unhydrolyzed solid matter in the hydrolyzate. The hydrolyzate flows out from the liquid outlet pipe 2 4 to realize the external delivery of the hydrolyzate while cleaning the solid particles inside the cylinder 1.
[0037] If the liquid outlet pipe 1 3 is used for spraying operation for a long time, when the outlet pressure of the liquid outlet pipe 1 3 decreases, the particles inside the cylinder 1 can be sent out by adjusting the valve of the liquid outlet pipe 2 4 to achieve a cleaning effect.
[0038] An embodiment of the utility model proposes a hydrolyzate filtering device for a hydrolyzer, which can improve the stability of the shell's support for the filter element and ensure the filtering effect; reduce the frequency of disassembly and cleaning of the filter element, improve the filtering efficiency, and at the same time reduce the labor intensity of operators, improve the work efficiency of operators, and reduce inspection and maintenance costs.
[0039] An embodiment of the utility model proposes a hydrolyzate filtering device for a hydrolyzer, which can efficiently, conveniently and easily filter the spray pipeline of the hydrolyzer, achieve stable support for the filter element through a simple structure, and reduce the risk of the filter element falling off.
[0040] Further explanation, although the terms first, second, etc. can be used to describe various elements in this article, these terms should not limit these elements. These terms are only used to distinguish one element from another element. For example, the first element can be called the second element, and, similarly, the second element can be called the first element, and these terms are only used to distinguish one element from another element. This does not depart from the scope of exemplary embodiments. Similarly, element one and element two do not represent the order of elements, and these terms are only used to distinguish one element from another element. As used herein, the term "and / or" includes any combination and all combinations of one or more associated listed items.
[0041] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0043] The above is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A hydrolyzate filtering device for a hydrolyzer, characterized in that: Including: housing and filter element; The shell comprises: a cylinder, a liquid inlet pipe, a first liquid outlet pipe, a second liquid outlet pipe, an end cover and a vent pipe; The cylinder is a circular tubular structure; a bottom plate is fixed to the bottom of the cylinder for closing the lower end of the cylinder; a connecting flange is fixed to the top of the cylinder; One end of the liquid inlet pipe is fixedly arranged at the lower part of the cylinder; the other end of the liquid inlet pipe is provided with a flange connection structure 1 for connecting the outlet pipeline of the hydrolyzer; One end of the first liquid outlet pipe is fixedly arranged on the upper part of the cylinder; the other end of the first liquid outlet pipe is provided with a second flange connection structure for connecting the spray pipeline of the hydrolyzer; One end of the second liquid outlet pipe is fixedly arranged at the lower part of the cylinder; the second liquid outlet pipe is coaxially arranged with the liquid inlet pipe; the other end of the liquid outlet pipe is provided with a flange connection structure 3 for connecting an external delivery pipeline; The inner diameter of the liquid outlet pipe 1 is the same as the inner diameter of the liquid outlet pipe 2; the inner diameter of the liquid outlet pipe 1 is not less than the inner diameter of the liquid inlet pipe; The end cover can be detachably locked on the connecting flange; One end of the vent pipe is fixedly arranged on the end cover and can be connected to the cylinder; the other end of the vent pipe is detachably provided with a blind flange; A supporting member is fixedly arranged on the inner wall of the cylinder; the supporting member is located above the first liquid outlet pipe and the second liquid outlet pipe; The filter element comprises: a filter cartridge, an upper support ring and a lower support ring; The filter cartridge is a cylindrical structure; the filter cartridge has filter holes; The upper support ring is fixedly arranged on the upper end of the filter cartridge; The lower support ring is fixedly arranged at the lower end of the filter cartridge; The filter element is inserted in the cylinder; the lower support ring is supported by the support member; the outer wall of the filter cylinder and the inner wall of the cylinder have a predetermined distance; The upper support ring is pressed toward the support member by the end cover; The filter cartridge is made of a polytetrafluoroethylene tube.
2. The hydrolyzate filtering device for a hydrolyzer according to claim 1, characterized in that: The wall thickness of the filter cartridge is not less than 3 mm.
3. The hydrolyzate filtering device for a hydrolyzer according to claim 2, characterized in that: The pore diameter of the filter hole is 3 to 5 mm.
4. The hydrolyzate filtering device for a hydrolyzer according to claim 1, characterized in that: The supporting member is an annular supporting ring.