Asphalt emulsifier raw material mixing device
By introducing scraper and high-pressure nozzle into the asphalt emulsifier mixing device, the problem of unclean inner wall of the device is solved, and the equipment efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420824862.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-20
AI Technical Summary
The existing asphalt emulsifier mixing devices lack cleaning measures to the inner wall of the mixing tank, resulting in the asphalt emulsification raw materials being easily stuck inside, affecting the efficiency and life of the device.
A mixing device including a scraper and a high-pressure spray head is designed. The scraper is bonded to the inner wall of the mixing tank, and the scraper removes adhesions during the stirring process; the high-pressure spray head rinses the mixing tank after the mixing is completed to ensure the inner wall is clean.
It effectively solves the problem of raw material adhesion of asphalt emulsifier, improves the working efficiency and product quality of the mixing device, and extends the service life of the device.
Smart Images

Figure CN222606045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt emulsifier raw material mixing, in particular to an asphalt emulsifier raw material mixing device. Background Art
[0002] Asphalt emulsifier is a chemical used to emulsify asphalt and water into a stable emulsion. The role of asphalt emulsifier is to emulsify asphalt and water to form a stable emulsion. This emulsion can be more easily mixed with other materials, such as mineral materials, additives, etc., and is used in road construction, waterproof materials, architectural coatings and other fields. By using asphalt emulsifiers, the dispersibility and operability of asphalt can be improved, the efficiency of engineering construction can be improved, and the performance and durability of the material can be improved.
[0003] When mixing the asphalt emulsifier raw materials, a mixing device is required to mix the asphalt emulsified raw materials. Although the existing mixing devices can stir the asphalt raw materials when mixing the asphalt emulsified raw materials, most of the mixing devices lack measures for cleaning the inner wall of the mixing tank, resulting in the asphalt emulsified raw materials easily sticking to the inside of the mixing device, thereby affecting the use efficiency and service life of the device. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides an asphalt emulsifier raw material mixing device, aiming to improve the problem in the prior art that most mixing devices lack measures for cleaning the inner wall of the mixing tank, resulting in the asphalt emulsifier raw material easily sticking to the inside of the mixing device.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An asphalt emulsifier raw material mixing device comprises a base plate, both sides of the upper part of the base plate are fixedly connected with fixed rods, the tops of the two fixed rods are fixedly connected with cross plates, the upper part of the base plate is fixedly connected with a bracket, a mixing tank is fixedly connected inside the bracket, a motor is arranged on the upper part of the mixing tank, a first gear is fixedly connected to the output end of the motor, second gears are meshedly connected to the outside of the first gear on both sides, both of the second gears are provided with a stirring assembly, a first rotating rod is fixedly connected inside the first gear, a mounting plate is fixedly connected to the bottom of the first rotating rod, connecting plates are fixedly connected to the outside of the mounting plate on both sides, scrapers are fixedly connected to the outside of the two connecting plates, and the two scrapers are in contact with the inner wall of the mixing tank.
[0007] Furthermore, a water pump is fixedly connected to the rear side of the upper part of the base plate, the water pump input end is fixedly connected to the inside of the water tank, the water tank is fixedly connected to the rear side of the upper part of the base plate, a water inlet is fixedly connected to the upper part of the water tank, the water pump output end is fixedly connected to a delivery pipe, the other end of the delivery pipe passes through the interior of the mixing tank and is fixedly connected to a guide pipe, and high-pressure nozzles are installed around the lower part of the guide pipe.
[0008] Furthermore, the stirring assembly includes a second rotating rod, the second rotating rod is fixedly connected inside the two second gears, and stirring blades are fixedly connected around the outside of the two second rotating rods.
[0009] Furthermore, a mounting frame is fixedly connected to the upper portion of the mixing tank, and the motor is fixedly connected inside the mounting frame.
[0010] Furthermore, mounting rods are fixedly connected to both sides of the upper portion of the guide tube, and the tops of the two mounting rods are fixedly connected to both sides of the top of the mixing tank.
[0011] Furthermore, both sides of the interior of the transverse plate are fixedly connected with feeding boxes, the lower parts of the two feeding boxes are fixedly connected with connecting pipes, and the other ends of the two connecting pipes are fixedly connected to both sides of the interior of the mixing tank.
[0012] Furthermore, guide plates are fixedly connected inside the two feeding boxes.
[0013] Furthermore, a discharge port is fixedly connected to the bottom of the mixing tank.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, by means of coordination among structures such as a bracket, a mixing tank, a mounting frame, a motor, a first gear, a second gear, a first rotating rod, a mounting plate, a connecting plate, a scraper, a second rotating rod, and a stirring blade, it is achieved that it is convenient to mix the raw materials of the asphalt emulsifier while scraping off the raw materials attached to the inner wall, thereby solving the problem that most of the existing mixing devices lack measures to keep the inner wall of the mixing device clean when stirring the raw materials, causing the raw materials to easily stick to the inside of the mixing device, thereby affecting the use efficiency and service life of the device, and improving the working efficiency of the mixing device.
[0016] 2. In the utility model, by cooperating among structures such as the bottom plate, water pump, water tank, delivery pipe, guide pipe, high-pressure nozzle, and mounting rod, it is possible to facilitate cleaning of the interior of the mixing tank after the asphalt emulsifier raw materials are mixed. By cleaning the mixing tank, it can be ensured that no residual substances affect the quality of the next batch of products, thereby improving the quality of the asphalt emulsifier raw material mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of an asphalt emulsifier raw material mixing device proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the upper structure of the bottom plate of an asphalt emulsifier raw material mixing device proposed by the utility model;
[0019] Figure 3 This is a top view of an asphalt emulsifier raw material mixing device proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of a mixing tank of an asphalt emulsifier raw material mixing device proposed by the utility model.
[0021] Legend:
[0022] 1. Bottom plate; 2. Fixed rod; 3. Horizontal plate; 4. Bracket; 5. Mixing tank; 6. Mounting frame; 7. Motor; 8. First gear; 9. Second gear; 10. First rotating rod; 11. Mounting plate; 12. Connecting plate; 13. Scraper; 14. Second rotating rod; 15. Mixing blade; 16. Water pump; 17. Water tank; 18. Water inlet; 19. Delivery pipe; 20. Guide pipe; 21. High-pressure nozzle; 22. Mounting rod; 23. Feed box; 24. Connecting pipe; 25. Guide plate; 26. Discharge port. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: an asphalt emulsifier raw material mixing device, including a bottom plate 1, both sides of the upper part of the bottom plate 1 are fixedly connected with fixed rods 2, the tops of the two fixed rods 2 are fixedly connected with a horizontal plate 3, the upper part of the bottom plate 1 is fixedly connected with a bracket 4, the inside of the bracket 4 is fixedly connected with a mixing tank 5, the upper part of the mixing tank 5 is provided with a motor 7, the output end of the motor 7 is fixedly connected with a first gear 8, the outer sides of the first gear 8 are meshed with second gears 9, the two second gears 9 are provided with stirring components, the first gear 8 is fixedly connected with a first rotating rod 10 ... A mounting plate 11 is fixedly connected to the bottom of a rotating rod 10, connecting plates 12 are fixedly connected to the outside of the mounting plate 11 on both sides, scrapers 13 are fixedly connected to the outside of the two connecting plates 12, the two scrapers 13 fit the inner wall of the mixing tank 5, a mounting frame 6 is fixedly connected to the upper part of the mixing tank 5, a motor 7 is fixedly connected inside the mounting frame 6, a discharge port 26 is fixedly connected to the bottom of the mixing tank 5, and the stirring assembly includes a second rotating rod 14, the second rotating rod 14 is fixedly connected inside the two second gears 9, and stirring blades 15 are fixedly connected to the outside of the two second rotating rods 14.
[0025] When using the asphalt emulsifier raw material mixing device, first, the asphalt emulsifier raw material needs to be poured into the feeding box 23, and then the raw material flows smoothly into the interior of the mixing tank 5 through the connecting pipe 24. Next, the motor 7 is started, and the motor 7 drives the first gear 8 fixed at the output end to start rotating. This rotation not only drives the rotation of the second gear 9 meshingly connected on both sides of the outside, but also further drives the rotation of the two second rotating rods 14. The rotation of the two second rotating rods 14 directly promotes the rotation of the stirring blades 15 fixedly connected on all sides, so that they can evenly and efficiently mix the raw materials inside the mixing tank 5. While the first gear 8 rotates, it also drives the rotation of the first rotating rod 10. The first rotating rod 10 The mounting plate 11 fixed at the bottom is rotated, and the rotation of the mounting plate 11 further drives the rotation of the connecting plates 12 fixed on both sides of the outside. The rotation of the two connecting plates 12 causes the two scrapers 13 fixed on the outside to rotate, so that it is convenient to mix the asphalt emulsifier raw materials while scraping off the raw materials attached to the inner wall. This solves the problem that most of the existing mixing devices lack measures to keep the inner wall of the mixing device clean when stirring the raw materials, which causes the raw materials to easily stick to the inside of the mixing device, thereby affecting the use efficiency and service life of the device, and improving the working efficiency of the mixing device. The mounting frame 6 is provided to facilitate the fixing of the motor 7, and the discharge port 26 is provided to facilitate the discharge of the mixed raw materials.
[0026] Reference Figure 2 and Figure 4A water pump 16 is fixedly connected to the rear side of the upper part of the bottom plate 1, and the input end of the water pump 16 is fixedly connected to the inside of the water tank 17. The water tank 17 is fixedly connected to the rear side of the upper part of the bottom plate 1, and a water injection port 18 is fixedly connected to the upper part of the water tank 17. The output end of the water pump 16 is fixedly connected to a delivery pipe 19, and the other end of the delivery pipe 19 passes through the interior of the mixing tank 5 and is fixedly connected to a guide pipe 20. High-pressure nozzles 21 are installed around the lower part of the guide pipe 20, and mounting rods 22 are fixedly connected to both sides of the upper part of the guide pipe 20. The tops of the two mounting rods 22 are fixedly connected to both sides of the top of the mixing tank 5.
[0027] When the asphalt emulsifier raw material mixing device completes a batch of production tasks, some unmixed raw materials, impurities or moisture may remain inside the device. By starting the water pump 16, clean water is pumped out from the water tank 17 through the action of the water pump 16, and then the clean water is transported to the inside of the guide pipe 20 through the delivery pipe 19. After the clean water enters the guide pipe 20, it is sprayed out by the high-pressure nozzle 21 in a strong jet manner to comprehensively and thoroughly rinse the inside of the mixing tank 5, so that the inside of the mixing tank 5 can be easily cleaned after the asphalt emulsifier raw material mixing is completed. By cleaning the mixing tank 5, it can be ensured that there is no residual material that affects the quality of the next batch of products, thereby improving the quality of the asphalt emulsifier raw material mixing. The installation rod 22 is provided to facilitate the fixation of the guide pipe 20, and the water injection port 18 is provided to facilitate the injection of clean water.
[0028] Reference Figure 1 and Figure 3 Feed boxes 23 are fixedly connected to both sides of the interior of the cross plate 3, connecting pipes 24 are fixedly connected to the lower parts of the two feeding boxes 23, the other ends of the two connecting pipes 24 are fixedly connected to both sides of the interior of the mixing tank 5, and guide plates 25 are fixedly connected to the interior of the two feeding boxes 23.
[0029] The feeding box 23 is provided to facilitate the pouring of raw materials, the connecting pipe 24 is provided to facilitate the transportation of raw materials, and the guide plate 25 is provided to guide the raw materials.
[0030] Working principle: When the asphalt emulsifier raw material mixing device is used to mix the asphalt emulsifier raw material, the raw material is first poured into the feeding box 23, and then the raw material enters the mixing tank 5 through the connecting pipe 24, and then the motor 7 is started, the motor 7 rotates with the first gear 8 fixedly connected to the output end, the first gear 8 rotates with the second gear 9 meshingly connected on both sides of the outside, the two second gears 9 rotate with the two second rotating rods 14 fixedly connected inside, the two second rotating rods 14 rotate with the stirring blades 15 fixedly connected all around to mix the raw materials in the mixing tank 5, and then when the first gear 8 rotates, it rotates with the first rotating rod 10 fixedly connected inside, the first rotating rod 10 rotates with the mounting plate 11 fixedly connected to the bottom, the mounting plate 11 rotates with the connecting plate 12 fixedly connected on both sides of the outside, the two connecting plates 12 rotate with the two scrapers 13 fixedly connected outside , which makes it easy to mix the asphalt emulsifier raw materials while scraping off the raw materials attached to the inner wall, thereby solving the problem that most of the current mixing devices lack measures to keep the inner wall of the mixing device clean when stirring the raw materials, causing the raw materials to easily stick to the inside of the mixing device, thereby affecting the use efficiency and service life of the device, and improving the working efficiency of the mixing device. Then, after the asphalt emulsifier raw material mixing device is used, the water pump 16 is started, and clean water is pumped out from the inside of the water tank 17 through the water pump 16, and then transported to the inside of the guide pipe 20 through the delivery pipe 19, and then sprayed out through the high-pressure nozzles 21 installed around the lower part of the guide pipe 20 to clean the inside of the mixing tank 5, thereby making it easy to clean the inside of the mixing tank 5 after the asphalt emulsifier raw materials are mixed. By cleaning the mixing tank 5, it can be ensured that there is no residual matter that affects the quality of the next batch of products, thereby improving the quality of the asphalt emulsifier raw material mixing.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An asphalt emulsifier raw material mixing device, comprising a bottom plate (1), characterized in that: The upper part of the bottom plate (1) is fixedly connected to fixed rods (2) on both sides, and the tops of the two fixed rods (2) are fixedly connected to transverse plates (3). The upper part of the bottom plate (1) is fixedly connected to a bracket (4), and a mixing tank (5) is fixedly connected inside the bracket (4). A motor (7) is arranged on the upper part of the mixing tank (5), and a first gear (8) is fixedly connected to the output end of the motor (7). The first gear (8) is meshingly connected to the second gear (9) on both sides of the outside, and the two second gears (9) are both provided with stirring components. The first gear (8) is fixedly connected to a first rotating rod (10), and the bottom of the first rotating rod (10) is fixedly connected to a mounting plate (11), and the outer sides of the mounting plate (11) are fixedly connected to connecting plates (12), and the two connecting plates (12) are fixedly connected to the outside with scrapers (13), and the two scrapers (13) are in contact with the inner wall of the mixing tank (5).
2. The asphalt emulsifier raw material mixing device according to claim 1, characterized in that: A water pump (16) is fixedly connected to the rear side of the upper part of the bottom plate (1), the input end of the water pump (16) is fixedly connected to the inside of a water tank (17), the water tank (17) is fixedly connected to the rear side of the upper part of the bottom plate (1), the upper part of the water tank (17) is fixedly connected to a water injection port (18), the output end of the water pump (16) is fixedly connected to a delivery pipe (19), the other end of the delivery pipe (19) passes through the interior of the mixing tank (5) and is fixedly connected to a guide pipe (20), and high-pressure nozzles (21) are installed around the lower part of the guide pipe (20).
3. The asphalt emulsifier raw material mixing device according to claim 1, characterized in that: The stirring assembly comprises a second rotating rod (14), wherein the second rotating rod (14) is fixedly connected inside the two second gears (9), and stirring blades (15) are fixedly connected around the outside of the two second rotating rods (14).
4. The asphalt emulsifier raw material mixing device according to claim 1, characterized in that: A mounting frame (6) is fixedly connected to the upper portion of the mixing tank (5), and the motor (7) is fixedly connected inside the mounting frame (6).
5. The asphalt emulsifier raw material mixing device according to claim 2, characterized in that: Both sides of the upper part of the guide tube (20) are fixedly connected with mounting rods (22), and the tops of the two mounting rods (22) are fixedly connected to both sides of the top of the mixing tank (5).
6. The asphalt emulsifier raw material mixing device according to claim 1, characterized in that: Both sides of the interior of the transverse plate (3) are fixedly connected with a feeding box (23), the lower parts of the two feeding boxes (23) are fixedly connected with a connecting pipe (24), and the other ends of the two connecting pipes (24) are fixedly connected to both sides of the interior of the mixing tank (5).
7. The asphalt emulsifier raw material mixing device according to claim 6, characterized in that: A material guide plate (25) is fixedly connected inside the two feeding boxes (23).
8. The asphalt emulsifier raw material mixing device according to claim 1, characterized in that: The bottom of the mixing tank (5) is fixedly connected with a discharge port (26).