Stirring and mixing device for 4b acid synthesis process

By using agitation and mixing devices with multiple motors, stirring rods, stirring leaves and screen structures in the 4B acid synthesis process, the problem that traditional equipment cannot achieve fine mixing and effective filtration is solved, efficient mixing and filtration is achieved, product quality and production efficiency are improved, and the controllability and safety of the production process are enhanced.

CN222606335UActive Publication Date: 2025-03-14PENGLAI XINGUANG PIGMENT CHEM
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Patent Information

Application Number
CN202420434662.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-14
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

During the traditional 4B acid synthesis process, the stirring and mixing equipment cannot achieve fine mixing and effective filtration of materials, resulting in uneven reactions and uneven product quality.

Method used

A stirring and mixing device with multiple motors, stirring rods, stirring leaves and screen structures is used to realize effective stirring and mixing of materials, and filter unnecessary particles or impurities through the screen. At the same time, through the combination of connector, camera, transmission module and buzzer, remote monitoring of the reaction process is realized, and automatic delivery and spraying of cleaning liquid is achieved through the combination of self-priming pump, output tube and multiple nozzles.

Benefits of technology

It improves the mixing effect and production efficiency of materials, ensures product quality, enhances the controllability and safety of the production process, reduces manual operation and cleaning time, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of stirring and mixing devices, and discloses a stirring and mixing device for a 4b acid synthesis process, which comprises a box body, a control panel is arranged at the upper part of the center of the front end surface of the box body, a material receiving box is arranged at the center of the lower end of the box body, and a feeding hopper is arranged at the center of the upper end surface of the box body. A stirring and mixing module is arranged at the upper part of the center in the box body. According to the utility model, the plurality of motors, the stirring rods, the stirring blades and the screen are adopted, so that materials can be effectively stirred and mixed, unnecessary particles or impurities are filtered through the screen, the product quality is ensured, the mixing effect and the production efficiency are improved, and through the combination of the connector, the camera, the transmission module and the buzzer, the production efficiency is improved. Remote monitoring of the reaction process is achieved, abnormal conditions are found in time, monitoring data are transmitted to external equipment, controllability and safety of the production process are improved, and timeliness and safety of operators are enhanced.
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Description

Technical Field

[0001] The utility model relates to the field of stirring and mixing devices, in particular to a stirring and mixing device used in a 4b acid synthesis process. Background Art

[0002] 4B acid (also known as succinic acid) is an organic compound with a wide range of uses, including as a solvent, raw material and intermediate in the chemical industry. In industrial production, the process of synthesizing 4B acid usually requires a stirring and mixing device to ensure that the reactants are fully mixed and promote the reaction.

[0003] In the traditional 4B acid synthesis process, stirring and mixing can usually only be carried out by a single mechanical equipment, which cannot achieve fine mixing and effective filtration of materials, easily leading to problems such as uneven reaction and uneven product quality. Therefore, those skilled in the art provide a stirring and mixing device for a 4b acid synthesis process to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a stirring and mixing device for a 4b acid synthesis process is proposed. By adopting multiple motors, stirring rods, stirring blades and a sieve structure, effective stirring and mixing of materials can be achieved, and unnecessary particles or impurities are filtered through the sieve to ensure product quality, improve the mixing effect and production efficiency, and realize remote monitoring of the reaction process through a combination of a connector, a camera, a transmission module and a buzzer, and abnormal conditions are discovered in time and the monitoring data is transmitted to an external device, thereby improving the controllability and safety of the production process, enhancing the timeliness and sense of security of the operators, and realizing automatic delivery and spraying of the cleaning liquid by adopting a self-priming pump, an output pipe and a combination of multiple nozzles, thereby improving the cleaning efficiency and thoroughness, reducing manual operation and cleaning time, extending the service life of the equipment, and improving the cleaning effect and production efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stirring and mixing device for a 4b acid synthesis process, comprising a box, a control panel is provided at the upper center of the front end surface of the box, a material receiving box is provided at the center of the lower end of the box, a feed hopper is provided at the center of the upper end surface of the box, a stirring and mixing module is provided at the upper center of the box, a monitoring module is provided at the rear of one side of the upper end surface of the box, a water tank is provided at the upper center of the rear end surface of the box, a water inlet solenoid valve is provided at one side of the center of the upper end surface of the water tank, a cleaning module is provided at the upper center of the box, and four unloading plates are arranged in a rectangular shape at the lower center of the box, and one end of the four unloading plates is fixedly connected to the unloading solenoid valve;

[0006] The stirring and mixing module comprises a plurality of motors, a plurality of stirring rods, a plurality of stirring blades and a sieve, wherein two of the motors are arranged up and down as a group, and the plurality of groups of motors are arranged front and back respectively at the center of one side wall of the box body, and the output ends of the plurality of groups of motors are sequentially passed through the one side wall of the box body to the inside of the box body, the plurality of stirring rods are respectively arranged on the output ends of the plurality of motors, the plurality of stirring blades are respectively arranged in a ring shape on the outer side walls of the plurality of stirring rods, and the sieve is arranged on the rear inner wall of the box body at the center of the plurality of stirring rods;

[0007] Through the above technical scheme, by adopting multiple motors, stirring rods, stirring blades and screening structures, it is possible to achieve effective stirring and mixing of materials, and at the same time, filter unnecessary particles or impurities through the screening net to ensure product quality, improve mixing effect and production efficiency, and through the combination of connectors, cameras, transmission modules and buzzers, remote monitoring of the reaction process can be achieved, abnormal conditions can be discovered in time and monitoring data can be transmitted to external equipment, thereby improving the controllability and safety of the production process, enhancing the timeliness and sense of security of operators, and by adopting a self-priming pump, an output pipe and a combination of multiple nozzles, automatic delivery and spraying of cleaning liquid can be achieved, thereby improving cleaning efficiency and thoroughness, reducing manual operation and cleaning time, extending the service life of the equipment, and improving the cleaning effect and production efficiency.

[0008] Further, the monitoring module includes a connector, a camera, a transmission module and a buzzer, wherein the connector is arranged at the rear of one side of the upper inner wall of the box, the camera is arranged at the center inside the connector, the transmission module is arranged at the rear of one side of the upper end surface of the box, and the buzzer is arranged at the center of the upper end surface of the transmission module;

[0009] Through the above technical solution, by using the camera, the operator can remotely observe the reaction process, detect abnormal situations in time and take necessary measures. The transmission module enables the monitoring data to be easily transmitted to external equipment, which improves the controllability of the production process. In addition, the setting of the buzzer can remind the operator through sound, which increases safety and timeliness of operation.

[0010] Further, the cleaning module includes a self-priming pump, an output pipe and a plurality of nozzles, the self-priming pump is arranged at the center of the lower inner wall of the water tank, the output pipe is arranged on the output end of the self-priming pump, the output end of the output pipe sequentially penetrates the front inner wall of the water tank and the rear end face of the box body to the inside of the box body, and the plurality of nozzles are arranged front and back inside the box body at both sides of the center of the lower end face of the output pipe;

[0011] Through the above technical solution, the cleaning liquid is drawn into the system through the suction of the self-priming pump and transported to the inside of the box through the output pipe. The nozzle can evenly spray the cleaning liquid on different areas inside the box to ensure thorough cleaning. At the same time, the setting of multiple nozzles can improve the cleaning efficiency and save cleaning time. The entire cleaning process is automated, reducing manual operations and improving cleaning effects and production efficiency.

[0012] Furthermore, one end of the feed hopper passes through the upper end surface of the box body and leads to the interior of the box body;

[0013] Through the above technical solution, the material can directly enter the box body from the feed hopper, which is convenient for feeding operation, improves the convenience and efficiency of operation, and reduces production delays caused by poor feeding.

[0014] Furthermore, the screen is made of stainless steel;

[0015] Through the above technical solution, the stainless steel screen can maintain a good screen state, ensure the screening effect, and is easy to clean and maintain, thereby extending the service life of the equipment.

[0016] Furthermore, the output end of the unloading solenoid valve passes through the lower inner wall of the box body and reaches the lower end of the box body;

[0017] The above technical solution is used to control the material feeding flow, facilitate the automatic feeding operation, reduce the need for manual intervention, improve the accuracy and stability of feeding, and also simplify the operation process of the equipment.

[0018] Furthermore, the lower end surface of the box body is provided with four supporting legs arranged in a rectangular shape;

[0019] The above technical solution is used to support the entire device and place it firmly on the ground, avoiding the production effect being affected by shaking, and is also beneficial to the heat dissipation and maintenance of the equipment.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the stirring and mixing device used in the 4b acid synthesis process adopts multiple motors, stirring rods, stirring blades and a sieve structure to achieve effective stirring and mixing of materials, and at the same time filter unnecessary particles or impurities through the sieve to ensure product quality and improve mixing effect and production efficiency.

[0022] 2. In the utility model, through the combination of connectors, cameras, transmission modules and buzzers, remote monitoring of the reaction process is realized, abnormal conditions are discovered in time and monitoring data is transmitted to external equipment, the controllability and safety of the production process are improved, and the timeliness and sense of security of operators are enhanced.

[0023] 3. In the utility model, by adopting a self-priming pump, an output pipe and a plurality of nozzle combinations, automatic delivery and spraying of the cleaning liquid are realized, thereby improving the cleaning efficiency and thoroughness, reducing manual operation and cleaning time, extending the service life of the equipment, and improving the cleaning effect and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of a stirring and mixing device for a 4b acid synthesis process proposed by the utility model;

[0025] Figure 2 It is a side sectional view of a stirring and mixing device for a 4b acid synthesis process proposed by the utility model;

[0026] Figure 3 This is a front cross-sectional view of a stirring and mixing device for a 4b acid synthesis process proposed by the utility model;

[0027] Figure 4 for Figure 3 A magnified schematic diagram of point A in the middle.

[0028] Legend:

[0029] 1. Box body; 2. Control panel; 3. Support legs; 4. Receiving box; 5. Feed hopper; 6. Stirring and mixing module; 601. Motor; 602. Stirring rod; 603. Stirring blade; 604. Screen; 7. Monitoring module; 701. Connector; 702. Camera; 703. Transmission module; 704. Buzzer; 8. Cleaning module; 801. Self-priming pump; 802. Output pipe; 803. Nozzle; 9. Water tank; 10. Water inlet solenoid valve; 11. Unloading plate; 12. Unloading solenoid valve. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-4, the utility model provides an embodiment: a stirring and mixing device for a 4b acid synthesis process, comprising a box body 1, a control panel 2 is provided at the upper center of the front end surface of the box body 1, a material receiving box 4 is provided at the center of the lower end of the box body 1, a feeding hopper 5 is provided at the center of the upper end surface of the box body 1, and a stirring and mixing module 6 is provided at the upper center of the box body 1 to achieve effective stirring and mixing of materials and ensure that the reaction process is carried out evenly. A monitoring module 7 is provided at the rear side of the upper end surface of the box body 1 to achieve real-time monitoring and data transmission of the reaction process, a water tank 9 is provided at the upper center of the rear end surface of the box body 1, a water inlet solenoid valve 10 is provided at one side of the center of the upper end surface of the water tank 9, a cleaning module 8 is provided at the upper center of the box body 1 to achieve regular cleaning and maintenance of the equipment, and four unloading plates 11 are arranged in a rectangular shape at the lower center of the box body 1, and one end of the four unloading plates 11 is fixedly connected to a unloading solenoid valve 12 to achieve smooth input and output of materials.

[0032] The stirring and mixing module 6 includes multiple motors 601, multiple stirring rods 602, multiple stirring blades 603 and a sieve 604. Two motors 601 are arranged up and down as a group. Multiple groups of motors 601 are arranged front and back respectively at the upper center of one side wall of the box body 1. The output ends of the multiple groups of motors 601 all pass through the one side wall of the box body 1 in sequence and pass into the interior of the box body 1. Multiple stirring rods 602 are respectively arranged on the output ends of multiple motors 601. Multiple stirring blades 603 are respectively arranged in a ring shape on the outer side walls of multiple stirring rods 602. The sieve 604 is arranged on the rear inner wall of the box body 1 at the center of multiple stirring rods 602. When the motor 601 is started, the stirring rod 602 starts to rotate, and the movement of the stirring blades 603 effectively stirs and mixes the materials. At the same time, the sieve 604 is arranged at the center of the stirring rod 602, which can filter out unnecessary particles or impurities, ensure product quality, and ensure that the materials are fully mixed.

[0033] The monitoring module 7 includes a connector 701, a camera 702, a transmission module 703 and a buzzer 704. The connector 701 is arranged at the rear of one side of the inner wall of the box body 1, the camera 702 is arranged at the center inside the connector 701, the transmission module 703 is arranged at the rear of one side of the upper end surface of the box body 1, and the buzzer 704 is arranged at the center of the upper end surface of the transmission module 703. Through the use of the camera 702, the operator can remotely observe the reaction process, discover abnormal situations in time and take necessary measures. The transmission module 703 enables the monitoring data to be easily transmitted to external equipment, thereby improving the controllability of the production process. In addition, the setting of the buzzer 704 can remind the operator through sound, thereby increasing safety and timeliness of operation.

[0034] The cleaning module 8 includes a self-priming pump 801, an output pipe 802 and a plurality of nozzles 803. The self-priming pump 801 is arranged at the center of the lower inner wall of the water tank 9, and the output pipe 802 is arranged on the output end of the self-priming pump 801. The output end of the output pipe 802 passes through the front inner wall of the water tank 9 and the rear end face of the box body 1 in sequence and passes into the interior of the box body 1. A plurality of nozzles 803 are arranged front and back inside the box body 1 at the center of the lower end face of the output pipe 802 on both sides. The cleaning liquid is drawn into the system through the suction force of the self-priming pump 801 and transported to the interior of the box body 1 through the output pipe 802. The nozzle 803 can spray the cleaning liquid evenly on different areas inside the box body 1 to ensure thorough cleaning. At the same time, the arrangement of multiple nozzles 803 can improve the cleaning efficiency and save cleaning time. The entire cleaning process is automated, which reduces manual operation and improves the cleaning effect and production efficiency.

[0035] One end of the feed hopper 5 passes through the upper end surface of the box body 1 and passes to the interior of the box body 1, so that the material can directly enter the interior of the box body 1 from the feed hopper 5, which is convenient for feeding operation, improves the convenience and efficiency of operation, and reduces production delays caused by poor feeding. The screen mesh 604 is made of stainless steel. The stainless steel screen mesh 604 can maintain a good screen state, ensure the screening effect, and is easy to clean and maintain, extending the service life of the equipment. The output end of the discharge solenoid valve 12 passes through the lower inner wall of the box body 1 and passes to the lower end of the box body 1, which is used to control the discharge flow of the material, facilitates the automatic discharge operation, reduces the need for manual intervention, improves the accuracy and stability of the discharge, and simplifies the operation process of the equipment. The lower end surface of the box body 1 is arranged in a rectangular shape with four support legs 3;

[0036] The above technical solution is used to support the entire device and place it firmly on the ground, avoiding the production effect being affected by shaking, and is also beneficial to the heat dissipation and maintenance of the equipment.

[0037] Working principle: During operation, after 4b acid enters the interior of the box body 1 through the feed hopper 5, the motor 601 is started to make the stirring rod 602 start to rotate, and the movement of the stirring blade 603 effectively stirs and mixes the materials. At the same time, the screen 604 is set at the center of the stirring rod 602 to filter out unnecessary particles or impurities to ensure product quality and ensure that the materials are fully mixed. During stirring and mixing, the operator can remotely observe the reaction process through the use of the camera 702, discover abnormal situations in time and take necessary measures. The transmission module 703 enables the monitoring data to be easily transmitted to external equipment, which improves the controllability of the production process. In addition, the bee The setting of the buzzer 704 can remind the operator through sound, which increases safety and timeliness of operation. When the stirring and mixing is completed, the acid flows into the receiving box 4 through the unloading plate 11 and the unloading solenoid valve 12 by opening the unloading solenoid valve 12. When the mixing is completed, the cleaning liquid is drawn into the system through the suction of the self-priming pump 801 and is transported to the inside of the box 1 through the output pipe 802. The nozzle 803 can evenly spray the cleaning liquid on different areas inside the box 1 to ensure thorough cleaning. At the same time, the setting of multiple nozzles 803 can improve the cleaning efficiency and save cleaning time. The entire cleaning process is automated, reducing manual operations and improving cleaning effects and production efficiency.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stirring and mixing device for a 4b acid synthesis process, comprising a housing (1), characterized in that: A control panel (2) is provided at the upper center of the front end face of the box body (1), a material receiving box (4) is provided at the center of the lower end face of the box body (1), a feeding hopper (5) is provided at the center of the upper end face of the box body (1), a stirring and mixing module (6) is provided at the upper center of the interior of the box body (1), a monitoring module (7) is provided at the rear of one side of the upper end face of the box body (1), a water tank (9) is provided at the upper center of the rear end face of the box body (1), a water inlet solenoid valve (10) is provided at one side of the center of the upper end face of the water tank (9), a cleaning module (8) is provided at the upper center of the interior of the box body (1), and four material discharge plates (11) are arranged in a rectangular shape at the lower center of the interior of the box body (1), and one end of the four material discharge plates (11) is fixedly connected to a material discharge solenoid valve (12); The stirring and mixing module (6) comprises a plurality of motors (601), a plurality of stirring rods (602), a plurality of stirring blades (603) and a sieve (604); two of the motors (601) are arranged in a group in an upper and lower manner; the plurality of groups of motors (601) are arranged in a front-to-rear manner and arranged at the upper center of a side wall of the box body (1); the output ends of the plurality of groups of motors (601) are sequentially passed through a side wall of the box body (1) and pass into the inside of the box body (1); the plurality of stirring rods (602) are respectively arranged on the output ends of the plurality of motors (601); the plurality of stirring blades (603) are respectively arranged in a ring shape and arranged on the outer side walls of the plurality of stirring rods (602); and the sieve (604) is arranged on the rear inner wall of the box body (1) at the center of the plurality of stirring rods (602).

2. A stirring and mixing device for 4b acid synthesis process according to claim 1, characterized in that: The monitoring module (7) comprises a connector (701), a camera (702), a transmission module (703) and a buzzer (704); the connector (701) is arranged at the rear of one side of the upper inner wall of the box body (1); the camera (702) is arranged at the center inside the connector (701); the transmission module (703) is arranged at the rear of one side of the upper end surface of the box body (1); and the buzzer (704) is arranged at the center of the upper end surface of the transmission module (703).

3. A stirring and mixing device for 4b acid synthesis process according to claim 1, characterized in that: The cleaning module (8) comprises a self-priming pump (801), an output pipe (802) and a plurality of nozzles (803); the self-priming pump (801) is arranged at the center of the lower inner wall of the water tank (9); the output pipe (802) is arranged on the output end of the self-priming pump (801); the output end of the output pipe (802) sequentially passes through the front inner wall of the water tank (9) and the rear end surface of the box body (1) to the inside of the box body (1); the plurality of nozzles (803) are arranged in a front-to-back arrangement inside the box body (1) at both sides of the center of the lower end surface of the output pipe (802).

4. A stirring and mixing device for 4b acid synthesis process according to claim 1, characterized in that: One end of the feed hopper (5) passes through the upper end surface of the box body (1) and leads to the interior of the box body (1).

5. A stirring and mixing device for 4b acid synthesis process according to claim 2, characterized in that: The sieve (604) is made of stainless steel.

6. A stirring and mixing device for 4b acid synthesis process according to claim 1, characterized in that: The output end of the unloading solenoid valve (12) passes through the lower inner wall of the box body (1) and reaches the lower end of the box body (1).

7. A stirring and mixing device for 4b acid synthesis process according to claim 1, characterized in that: The lower end surface of the box body (1) is provided with four supporting legs (3) arranged in a rectangular shape.