Uniform-mixing furfural production hydrolysis pot

By designing the rotary shaft, limiting groove and other structures in the uraldehyde hydrolysis pot, the disassembly and replacement of the stirring paddles is simplified, and the mixing uniformity of materials is improved through equipment such as air pressurization pumps, which solves the problems of corrosion, replacement, and uneven mixing of the stirring paddles in the prior art.

CN222606363UActive Publication Date: 2025-03-14JINZHOU JIXIANG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420916844.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the existing uranal hydrolysis pot, the mixing paddle corrosion is frequent, the replacement is troublesome and the stirring efficiency is low, resulting in uneven mixing of the liquid material, and some materials stick to the inner wall of the pot, making it impossible to participate in the reaction.

Method used

A hydrolyzing pot with uniform mixing of uraldehyde is designed, and a combination structure of rotating shaft, limiting groove, limiting rod, through groove, engaging groove, engaging block, mixing blade, threaded ring, threaded cylinder and limiting block is designed to make the disassembly and replacement of the stirring blade more convenient, and uniform mixing of materials is achieved through air pressurization pump, valve and nozzle.

Benefits of technology

The rapid disassembly and replacement of the stirring paddle is achieved, the mixing efficiency and the uniformity of the liquid material are improved, the materials are prevented from sticking to the inner wall of the pot, and the reaction efficiency is improved.

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Abstract

The utility model relates to the technical field of hydrolysis pots, in particular to a furfural production hydrolysis pot capable of uniformly mixing, which comprises a base plate, a hydrolysis pot and a pot cover, the top end of the pot cover is embedded and connected with a vertically arranged rotating motor, the bottom end of the rotating motor is rotatably connected with a vertically arranged rotating shaft, and the bottom end of the rotating shaft is provided with a limiting groove. A limiting groove is formed in the outer side of the rotating shaft, a vertically-arranged limiting rod is slidably connected to the inner side of the limiting groove, a passing groove penetrating through the rotating shaft is formed in the outer side of the rotating shaft, a clamping groove penetrating through the limiting rod is formed in one side of the passing groove, a clamping block is connected to the inner side of the clamping groove in a clamped mode, and a horizontally-arranged stirring blade is fixedly connected to one end of the clamping block. The bottom end of the rotating shaft is fixedly connected with a threaded ring communicated with the limiting groove, and the rotating shaft, the limiting groove, the limiting rod, the passing groove, the clamping groove, the clamping block, the stirring blade, the threaded ring, the threaded cylinder and the limiting block are arranged, so that the stirring blade is more convenient to disassemble and replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydrolysis pots, in particular to a hydrolysis pot for producing uniformly mixed aldehyde. Background Art

[0002] Furfural and aldehyde are the same substance, which is a derivative in which the hydrogen atom at the 2-position of furan is replaced by an aldehyde group. It appears as a colorless, transparent, oily liquid with a special smell similar to benzaldehyde. When exposed to light and air, its color quickly changes to reddish brown and it easily evaporates with steam. Furfural was originally produced by heating rice bran with dilute acid, so it is called furfural. Furfural is formed by the hydrolysis of pentosans under the action of acid to form pentoses, and then by the dehydration and cyclization of pentoses. The main raw materials for its production are agricultural and sideline products such as corn cobs. Furfural is one of the most important derivatives of the furan ring system, with active chemical properties. It can produce numerous derivatives through oxidation, condensation and other reactions. It is widely used in synthetic plastics, medicine, pesticides and other industries. In industrial production, aldehyde production hydrolysis pots are usually used.

[0003] In the prior art, the reaction system in the aldehyde hydrolysis pot is acidic, which will cause corrosion of the stirring paddle and require frequent replacement of the stirring paddle. However, the stirring paddle of the existing aldehyde hydrolysis pot is troublesome to replace, and only using the stirring paddle for stirring has a low stirring efficiency for the liquid material, resulting in uneven mixing of the liquid material. During the reaction, some materials will stick to the inner wall of the hydrolysis pot and cannot participate in the reaction. Therefore, in view of the above problems, a aldehyde production hydrolysis pot with uniform mixing is proposed. Utility Model Content

[0004] The utility model aims to provide a homogeneously mixed aldehyde production hydrolysis pot to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The top end of the pot cover is embedded with a vertically arranged rotating motor, the output end of the rotating motor is fixedly connected to a vertically arranged rotating shaft, the bottom end of the rotating shaft is provided with a limiting groove, the inner side of the limiting groove is slidably connected with a vertically arranged limiting rod, the outer side of the rotating shaft is provided with a through groove penetrating the rotating shaft, the one side of the through groove is provided with a clamping groove penetrating the limiting rod, the inner side of the clamping groove is clamped with a clamping block, one end of the clamping block is fixedly connected with a horizontally arranged stirring blade, the bottom end of the rotating shaft is fixedly connected with a threaded ring that passes through the limiting groove, the outer side of the threaded ring is spirally connected with a threaded barrel, the inner side of the threaded barrel is fixedly connected with the limiting block, the end of the stirring blade away from the clamping block is fixedly connected with a vertically arranged scraper, and the side of the scraper away from the stirring blade is fixedly connected with a vertically arranged rubber strip.

[0007] Preferably, an air pressure pump is provided outside the hydrolysis pot, a valve communicating with the air pressure pump is fixedly connected to the side of the air pressure pump close to the hydrolysis pot, and a nozzle communicating with the valve is fixedly connected to the end of the valve away from the air pressure pump.

[0008] Preferably, the number of the air pressure pump, valve and nozzle are all two, and one end of the nozzle close to the valve is fixedly connected to the inner side of the hydrolysis pot.

[0009] Preferably, the number of the passing grooves, the engaging blocks and the stirring blades is eight, the number of the engaging grooves is four, and the number of the scrapers and the rubber strips is two.

[0010] Preferably, the inner diameter of the limiting groove is larger than the outer diameter of the limiting rod, the outer diameter of the limiting block is the same as the outer diameter of the limiting rod, and the inner diameter of the threaded ring is the same as the inner diameter of the limiting groove.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] When the stirring blade needs to be disassembled, the threaded barrel is unscrewed from the outside of the threaded ring, and the stirring blade is pressed downward, and the limiting rod can slide inside the limiting groove until the locking groove is aligned with the passing groove, and the stirring blade is taken out, thereby replacing a new stirring blade.

[0013] 2. In the utility model, the scraper, rubber strip, air pressure pump, valve and nozzle are arranged, so that the materials inside the hydrolysis pot can be mixed more evenly. When the materials need to be mixed, the rotating motor and the air pressure pump are started, and the valve is opened. The air pressure pump inputs the gas into the inside of the hydrolysis pot through the valve and the nozzle. At this time, the rotating shaft rotates to break up the input air and mix the materials evenly. The scraper and rubber strip located at one end of the stirring blade can continuously scrape the materials on the inner wall of the hydrolysis pot to prevent materials from not participating in the reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2This is a schematic diagram of the overall disassembled structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the disassembled structure of the stirring assembly of the utility model;

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the rotating shaft of the utility model.

[0018] In the figure: 1. pad; 2. hydrolysis pot; 3. pot cover; 4. rotating motor; 5. rotating shaft; 6. limit groove; 7. limit rod; 8. through groove; 9. engaging groove; 10. engaging block; 11. stirring blade; 12. threaded ring; 13. threaded cylinder; 14. limit block; 15. scraper; 16. rubber strip; 17. air pressure pump; 18. valve; 19. nozzle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0021] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0022] See also Figure 1-4 , the utility model provides a technical solution:

[0023] A uniformly mixed aldehyde production hydrolysis pot comprises a pad 1, a hydrolysis pot 2 and a pot cover 3, wherein a vertically arranged rotating motor 4 is embedded and connected at the top end of the pot cover 3, a vertically arranged rotating shaft 5 is fixedly connected to the output end of the rotating motor 4, a limiting groove 6 is provided at the bottom end of the rotating shaft 5, a vertically arranged limiting rod 7 is slidably connected to the inner side of the limiting groove 6, a through groove 8 penetrating the rotating shaft 5 is provided at the outer side of the rotating shaft 5, a clamping groove 9 penetrating the limiting rod 7 is provided at one side of the through groove 8, a clamping block 10 is clamped and connected to the inner side of the clamping groove 9, a horizontally arranged stirring blade 11 is fixedly connected to one end of the clamping block 10, a threaded ring 12 penetrating the limiting groove 6 is fixedly connected to the bottom end of the rotating shaft 5, a threaded barrel 13 is spirally connected to the outer side of the threaded ring 12, a limiting block 14 is fixedly connected to the inner side of the threaded barrel 13, a vertically arranged scraper 15 is fixedly connected to the end of the stirring blade 11 away from the clamping block 10, and a vertically arranged rubber strip 16 is fixedly connected to the side of the scraper 15 away from the stirring blade 11.

[0024] An air pressure pump 17 is provided on the outside of the hydrolysis pot 2. A valve 18 communicating with the air pressure pump 17 is fixedly connected to the side of the air pressure pump 17 close to the hydrolysis pot 2. A nozzle 19 communicating with the valve 18 is fixedly connected to the end of the valve 18 away from the air pressure pump 17. There are two air pressure pumps 17, two valves 18 and two nozzles 19. One end of the nozzle 19 close to the valve 18 is fixedly connected to the inside of the hydrolysis pot 2. There are eight grooves 8, eight engaging blocks 10 and eight stirring blades 11. There are four engaging grooves 9. There are two scrapers 15 and two rubber strips 16. The inner diameter of the limiting groove 6 is larger than the outer diameter of the limiting rod 7. The outer diameter of the limiting block 14 is the same as the outer diameter of the limiting rod 7. The inner diameter of the threaded ring 12 is the same as the inner diameter of the limiting groove 6.

[0025] Working process: Power on the equipment before use. When the stirring blade 11 needs to be installed, first insert the limiting rod 7 into the inner side of the limiting groove 6 at the bottom end of the rotating shaft 5 so that the through groove 8 and the engaging groove 9 are aligned. Then insert the engaging block 10 at one end of the stirring blade 11 into the inner side of the through groove 8 and the engaging groove 9. Next, screw the threaded barrel 13 onto the outer side of the threaded ring 12. At this time, due to the movement of the threaded barrel 13, the limiting block 14 moves with it and presses the limiting rod 7 onto the inner side of the limiting groove 6. At this time, the engaging groove 9 and the through groove 8 are misaligned to limit the engaging block 10, and the stirring blade 11 can be fixed on the outer side of the rotating shaft 5. When the stirring blade 11 needs to be disassembled, remove the threaded barrel 13 from the threaded ring 12. The outer side of the ring 12 is unscrewed, and the stirring blade 11 is pressed downward, and the limiting rod 7 can slide inside the limiting groove 6 until the engaging groove 9 is aligned with the passing groove 8, and the stirring blade 11 is taken out, so as to replace the new stirring blade 11. When the materials need to be mixed, the rotating motor 4 and the air pressure pump 17 are started, and the valve 18 is opened. The air pressure pump 17 inputs the gas into the inner side of the hydrolysis pot 2 through the valve 18 and the nozzle 19. At this time, the rotating shaft 5 rotates to disperse the input air and mix the materials evenly. The scraper 15 and the rubber strip 16 located at one end of the stirring blade 11 can continuously scrape the materials on the inner wall of the hydrolysis pot 2 to prevent the materials from not participating in the reaction.

[0026] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A homogeneously mixed furfural production hydrolysis pot, comprising a backing plate (1), a hydrolysis pot (2) and a pot cover (3), characterized in that: A vertically arranged rotating motor (4) is embedded and connected to the top of the pot cover (3); a vertically arranged rotating shaft (5) is fixedly connected to the output end of the rotating motor (4); a limiting groove (6) is provided at the bottom end of the rotating shaft (5); a vertically arranged limiting rod (7) is slidably connected to the inner side of the limiting groove (6); a through groove (8) penetrating the rotating shaft (5) is provided on the outer side of the rotating shaft (5); a clamping groove (9) penetrating the limiting rod (7) is provided on one side of the through groove (8); a clamping block (10) is clamped and connected to the inner side of the clamping groove (9); the clamping block One end of the rotating shaft (10) is fixedly connected to a horizontally arranged stirring blade (11), the bottom end of the rotating shaft (5) is fixedly connected to a threaded ring (12) which penetrates the limiting groove (6), the outer side of the threaded ring (12) is spirally connected to a threaded barrel (13), the inner side of the threaded barrel (13) is fixedly connected to a limiting block (14), the end of the stirring blade (11) away from the locking block (10) is fixedly connected to a vertically arranged scraper (15), and the side of the scraper (15) away from the stirring blade (11) is fixedly connected to a vertically arranged rubber strip (16).

2. A uniformly mixed furfural production hydrolysis pot according to claim 1, characterized in that: An air pressure pump (17) is provided outside the hydrolysis pot (2); a valve (18) communicating with the air pressure pump (17) is fixedly connected to one side of the air pressure pump (17) close to the hydrolysis pot (2); and a nozzle (19) communicating with the valve (18) is fixedly connected to one end of the valve (18) away from the air pressure pump (17).

3. A uniformly mixed furfural production hydrolysis pot according to claim 2, characterized in that: The number of the air pressure pump (17), valve (18) and nozzle (19) is two, and the end of the nozzle (19) close to the valve (18) is fixedly connected to the inner side of the hydrolysis pot (2).

4. The uniformly mixed furfural production hydrolysis pot according to claim 1, characterized in that: The number of the passing grooves (8), the locking blocks (10) and the stirring blades (11) is eight, the number of the locking grooves (9) is four, and the number of the scrapers (15) and the rubber strips (16) is two.

5. The uniformly mixed furfural production hydrolysis pot according to claim 1, characterized in that: The inner diameter of the limiting groove (6) is larger than the outer diameter of the limiting rod (7), the outer diameter of the limiting block (14) is the same as the outer diameter of the limiting rod (7), and the inner diameter of the threaded ring (12) is the same as the inner diameter of the limiting groove (6).