Quartz reaction kettle
By designing maintenance mechanisms, stirring mechanisms, rotating mechanisms, transmission mechanisms and mixing mechanisms in the quartz reactor, the problems of insufficient stirring effect and maintenance convenience of the existing reactors are solved, and more efficient material mixing and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202420963042.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing reactor has shortcomings in the mixing effect and maintenance convenience, and the mixing effect is reduced and is inconvenient for maintenance.
A quartz reactor is designed, including a maintenance mechanism, a stirring mechanism, a rotating mechanism, a transmission mechanism and a mixing mechanism, through which the horizontal and longitudinal stirring of the material is realized and convenient for maintenance.
It improves the quality of material mixing and the practicality of stirring, while also facilitates maintenance, and improves the convenience and reliability of the equipment.
Smart Images

Figure CN222606368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a quartz reaction kettle. Background Art
[0002] Quartz material has excellent high temperature resistance. Quartz has a high melting point and low thermal expansion coefficient, and can maintain good stability at high temperatures. Therefore, quartz reactors can withstand chemical reactions under high temperature conditions, such as high temperature catalytic reactions and high temperature polymerization reactions. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food, and are used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation.
[0003] The existing reactor, such as the prior art with application number CN201520980747.8, includes a reactor body, a motor, a discharge port, a feed port, and a stirring shaft, etc. The glass-lined layer on the inner surface of the reactor is specially made, which has the dual advantages of low temperature resistance and acid and alkali corrosion resistance, and is conducive to adapting to complex production process requirements. The temperature parameters can be timely grasped through the temperature measuring device in the reactor body.
[0004] However, the prior art can only stir horizontally, which reduces the stirring effect and reduces the practicality. In addition, the prior art is not easy to repair, which reduces the convenience. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a quartz reactor which is convenient for horizontal and vertical stirring of materials, improves the mixing quality, is easy for maintenance, and improves practicality.
[0006] The utility model discloses a quartz reaction kettle, comprising a main body mechanism; and also comprising an inspection mechanism, a stirring mechanism, a rotating mechanism, a transmission mechanism and a mixing mechanism. The inspection mechanism is mounted on the main body mechanism, the stirring mechanism is mounted on the main body mechanism, the rotating mechanism is mounted on the main body mechanism, the transmission mechanism is mounted on the rotating mechanism, and the mixing mechanism is mounted on the rotating mechanism. The main body mechanism can be conveniently opened and closed through the inspection mechanism, the stirring mechanism performs transverse stirring on materials in the main body mechanism, the transmission mechanism drives the rotating mechanism to rotate, and the rotating mechanism drives the mixing mechanism to perform longitudinal mixing on materials at different positions in the main body mechanism; the main body mechanism can be conveniently opened and closed through the inspection mechanism, and the convenience of inspection is improved. The stirring mechanism performs transverse stirring on materials in the main body mechanism, the transmission mechanism drives the rotating mechanism to rotate, and the rotating mechanism drives the mixing mechanism to perform longitudinal mixing on materials at different positions in the main body mechanism, and the practicability is improved.
[0007] Preferably, the main structure includes a reactor, a bracket and a cover plate. The reactor is installed on the bracket, and the cover plate can be installed on the reactor through an inspection mechanism. The bracket supports the whole, and the reactor stores materials to provide space for material reaction.
[0008] Preferably, the maintenance mechanism includes a mounting ear and a cylinder, the mounting ear is mounted on the cover plate, one end of the cylinder is mounted on the top of the bracket, and the other end of the cylinder is mounted on the mounting ear; when maintenance is to be carried out on the main mechanism, the cover plate is raised by opening the cylinder, thereby facilitating maintenance on the main mechanism and improving convenience.
[0009] Preferably, the stirring mechanism includes a stirring shaft, stirring blades and a motor. The stirring shaft is rotatably mounted on the cover plate, the stirring blades are mounted on the stirring shaft, the motor is mounted on the top of the cover plate through a motor frame, and the output end of the motor is connected to the stirring shaft. The stirring shaft is driven to rotate by turning on the motor, and then the materials in the reactor are horizontally stirred by the rotation of the stirring blades, thereby improving practicality.
[0010] Preferably, the rotating mechanism includes a rotating frame, a rotating ring and a mounting plate, the rotating frame is installed at the bottom end of the cover plate, the rotating ring is slidably installed in the rotating frame, the rotating ring slides relative to the rotating frame, and the mounting plate is installed on the rotating ring; the rotating ring is driven to rotate in the rotating frame through the transmission of the transmission mechanism, and then the mounting plate is driven to rotate, thereby driving the mixing mechanism to longitudinally mix materials at different positions, thereby improving practicality.
[0011] Preferably, the transmission mechanism includes a first gear, two first pulleys, a first transmission belt, a second gear, a rotating shaft, a third gear and a gear ring, the first gear is rotatably mounted on the top of the cover plate, the two first pulleys are respectively mounted on the first gear and the stirring shaft, the first transmission belt connects the two first pulleys, the second gear is rotatably mounted on the top surface of the cover plate, the second gear meshes with the first gear, the rotating shaft is rotatably mounted on the cover plate, the rotating shaft is connected to the second gear, the third gear is mounted on the bottom end of the rotating shaft, the gear ring is mounted on the rotating ring, and the third gear meshes with the gear ring; when the motor is turned on to drive the stirring shaft to rotate, the first gear is driven to rotate through the transmission of the first pulley and the first transmission belt, and then the third gear is driven to rotate through the meshing relationship, and then the rotating ring is driven to rotate in the rotating frame through the meshing relationship, and then the mounting plate is driven to rotate, thereby driving the mixing mechanism to perform longitudinal mixing of materials at different positions, thereby improving practicality.
[0012] Preferably, the mixing mechanism includes a rotating mixing shaft, a mixing stirring blade, two second pulleys and a second transmission belt. The rotating mixing shaft is rotatably mounted on a mounting plate, the mixing stirring blade is mounted on the rotating mixing shaft, the two second pulleys are respectively mounted on the rotating mixing shaft and the stirring shaft, and the second transmission belt connects the two second pulleys. When the motor is turned on to drive the stirring shaft to rotate, the rotating mixing shaft is driven to rotate by the transmission of the second transmission belt, and then the materials are longitudinally mixed by the rotation of the second pulley, thereby improving practicality.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the main mechanism can be opened and closed conveniently through the maintenance mechanism, thereby improving the convenience of maintenance; the stirring mechanism stirs the materials in the main mechanism horizontally; the transmission mechanism drives the rotating mechanism to rotate; the rotating mechanism drives the mixing mechanism to vertically mix the materials at different positions in the main mechanism, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0015] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the side-view cross-section axonometric structure of the utility model;
[0017] Figure 4 It is a front-view cross-sectional axonometric structural schematic diagram of the utility model;
[0018] Figure 5 It is a schematic diagram of the top-view cross-section axonometric structure of the utility model;
[0019] Markings in the accompanying drawings: 01, main mechanism; 11, reactor; 12, bracket; 13, cover plate; 02, maintenance mechanism; 21, mounting ear; 22, cylinder; 03, stirring mechanism; 31, stirring shaft; 32, stirring blade; 33, motor; 04, rotating mechanism; 41, rotating frame; 42, rotating ring; 43, mounting plate; 05, transmission mechanism; 51, first gear; 52, first pulley; 53, first transmission belt; 54, second gear; 55, rotating shaft; 56, third gear; 57, gear ring; 06, mixing mechanism; 61, rotating mixing shaft; 62, mixing stirring blade; 63, second pulley; 64, second transmission belt. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figure 2 As shown, it includes a main mechanism 01, and also includes a maintenance mechanism 02, a stirring mechanism 03, a rotating mechanism 04, a transmission mechanism 05 and a mixing mechanism 06. The maintenance mechanism 02 is installed on the main mechanism 01, the stirring mechanism 03 is installed on the main mechanism 01, the rotating mechanism 04 is installed on the main mechanism 01, the transmission mechanism 05 is installed on the rotating mechanism 04, and the mixing mechanism 06 is installed on the rotating mechanism 04;
[0023] The main body 01 can be opened and closed conveniently through the inspection mechanism 02, the stirring mechanism 03 stirs the materials in the main body 01 horizontally, the transmission mechanism 05 drives the rotating mechanism 04 to rotate, and the rotating mechanism 04 drives the mixing mechanism 06 to mix the materials at different positions in the main body 01 vertically;
[0024] The main mechanism 01 includes a reactor 11, a bracket 12 and a cover plate 13. The reactor 11 is mounted on the bracket 12, and the cover plate 13 can be mounted on the reactor 11 through the maintenance mechanism 02;
[0025] The inspection mechanism 02 includes a mounting ear 21 and a cylinder 22. The mounting ear 21 is mounted on the cover plate 13. One end of the cylinder 22 is mounted on the top of the bracket 12, and the other end of the cylinder 22 is mounted on the mounting ear 21.
[0026] The whole is supported by the bracket 12, and the materials are stored by the reactor 11 to provide space for the material reaction. When the main mechanism 01 needs to be inspected and repaired, the cover 13 is driven to rise by opening the cylinder 22, so as to facilitate the inspection and repair of the main mechanism 01 and improve the convenience. The stirring mechanism 03 stirs the materials in the main mechanism 01 horizontally, and the transmission mechanism 05 drives the rotating mechanism 04 to rotate, and the rotating mechanism 04 drives the mixing mechanism 06 to mix the materials at different positions in the main mechanism 01 vertically, so as to improve the practicality.
[0027] Example 2
[0028] like Figures 1 to 5As shown, it includes a main mechanism 01, and also includes a maintenance mechanism 02, a stirring mechanism 03, a rotating mechanism 04, a transmission mechanism 05 and a mixing mechanism 06. The maintenance mechanism 02 is installed on the main mechanism 01, the stirring mechanism 03 is installed on the main mechanism 01, the rotating mechanism 04 is installed on the main mechanism 01, the transmission mechanism 05 is installed on the rotating mechanism 04, and the mixing mechanism 06 is installed on the rotating mechanism 04;
[0029] The main body 01 can be opened and closed conveniently through the inspection mechanism 02, the stirring mechanism 03 stirs the materials in the main body 01 horizontally, the transmission mechanism 05 drives the rotating mechanism 04 to rotate, and the rotating mechanism 04 drives the mixing mechanism 06 to mix the materials at different positions in the main body 01 vertically;
[0030] The stirring mechanism 03 includes a stirring shaft 31, a stirring blade 32 and a motor 33. The stirring shaft 31 is rotatably mounted on the cover plate 13, the stirring blade 32 is mounted on the stirring shaft 31, and the motor 33 is mounted on the top of the cover plate 13 through a motor frame. The output end of the motor 33 is connected to the stirring shaft 31.
[0031] The rotating mechanism 04 includes a rotating frame 41, a rotating ring 42 and a mounting plate 43. The rotating frame 41 is mounted at the bottom end of the cover plate 13. The rotating ring 42 is slidably mounted in the rotating frame 41. The rotating ring 42 slides relative to the rotating frame 41. The mounting plate 43 is mounted on the rotating ring 42.
[0032] The transmission mechanism 05 includes a first gear 51, two first pulleys 52, a first transmission belt 53, a second gear 54, a rotating shaft 55, a third gear 56 and a gear ring 57. The first gear 51 is rotatably mounted on the top of the cover plate 13. The two first pulleys 52 are respectively mounted on the first gear 51 and the stirring shaft 31. The first transmission belt 53 connects the two first pulleys 52. The second gear 54 is rotatably mounted on the top surface of the cover plate 13. The second gear 54 is meshed with the first gear 51. The rotating shaft 55 is rotatably mounted on the cover plate 13. The rotating shaft 55 is connected to the second gear 54. The third gear 56 is mounted on the bottom end of the rotating shaft 55. The gear ring 57 is mounted on the rotating ring 42. The third gear 56 is meshed with the gear ring 57.
[0033] The mixing mechanism 06 includes a rotating mixing shaft 61, a mixing stirring blade 62, two second pulleys 63 and a second transmission belt 64. The rotating mixing shaft 61 is rotatably mounted on the mounting plate 43, the mixing stirring blade 62 is mounted on the rotating mixing shaft 61, the two second pulleys 63 are respectively mounted on the rotating mixing shaft 61 and the stirring shaft 31, and the second transmission belt 64 connects the two second pulleys 63;
[0034] The maintenance mechanism 02 facilitates the opening and closing of the main mechanism 01, thereby improving the convenience of maintenance. The motor 33 is turned on to drive the stirring shaft 31 to rotate, and then the stirring blade 32 is rotated to horizontally stir the material in the reactor 11, thereby improving practicality. When the motor 33 is turned on to drive the stirring shaft 31 to rotate, the first gear 51 is driven to rotate through the transmission of the first pulley 52 and the first transmission belt 53, and then the third gear 56 is driven to rotate through the meshing relationship, and then the rotating ring 42 is driven to rotate in the rotating frame 41 through the meshing relationship, and then the mounting plate 43 is driven to rotate, thereby driving the mixing mechanism 06 to longitudinally mix the materials at different positions, thereby improving practicality. When the motor 33 is turned on to drive the stirring shaft 31 to rotate, the rotating mixing shaft 61 is driven to rotate through the transmission of the second transmission belt 64, and then the materials are longitudinally mixed through the rotation of the second pulley 63, thereby improving practicality.
[0035] like Figures 1 to 5 As shown, a quartz reactor of the utility model supports the whole body through the bracket 12 when working, and stores materials through the reactor 11 to provide space for material reaction. When the main mechanism 01 needs to be inspected and repaired, the cover plate 13 is driven to rise by opening the cylinder 22, so as to facilitate the inspection and repair of the main mechanism 01 and improve the convenience. The stirring shaft 31 is driven to rotate by turning on the motor 33, and then the materials in the reactor 11 are horizontally stirred by the rotation of the stirring blade 32, so as to improve the practicality. When the motor 33 is turned on to drive the stirring shaft 31 to rotate, the stirring blade 32 is turned on to drive the stirring shaft 31 to rotate, and the stirring blade 32 is turned on to drive the stirring shaft 31 to rotate, so as to improve the practicality. The transmission of a pulley 52 and a first transmission belt 53 drives the first gear 51 to rotate, and then drives the third gear 56 to rotate through the meshing relationship, and then drives the rotating ring 42 to rotate in the rotating frame 41 through the meshing relationship, and then drives the mounting plate 43 to rotate, thereby driving the mixing mechanism 06 to longitudinally mix materials at different positions, thereby improving practicality. When the motor 33 is turned on to drive the stirring shaft 31 to rotate, the rotating mixing shaft 61 is driven to rotate through the transmission of the second transmission belt 64, and then the materials are longitudinally mixed through the rotation of the second pulley 63, thereby improving practicality.
[0036] The cylinder 22 and the motor 33 of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for the technicians in the field to make creative efforts.
[0037] The main functions realized by the utility model are: in the working process of the reaction kettle, it is convenient to stir the materials horizontally and vertically, improve the mixing quality, and facilitate maintenance and improve practicality.
[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A quartz reactor, comprising a main body (01); characterized in that: It also includes an inspection mechanism (02), a stirring mechanism (03), a rotating mechanism (04), a transmission mechanism (05) and a mixing mechanism (06); the inspection mechanism (02) is mounted on the main mechanism (01); the stirring mechanism (03) is mounted on the main mechanism (01); the rotating mechanism (04) is mounted on the main mechanism (01); the transmission mechanism (05) is mounted on the rotating mechanism (04); and the mixing mechanism (06) is mounted on the rotating mechanism (04); The inspection mechanism (02) facilitates opening and closing of the main mechanism (01); the stirring mechanism (03) stirs the material in the main mechanism (01) horizontally; the transmission mechanism (05) drives the rotating mechanism (04) to rotate; the rotating mechanism (04) drives the mixing mechanism (06) to mix the materials at different positions in the main mechanism (01) vertically.
2. A quartz reactor as claimed in claim 1, characterized in that: The main mechanism (01) comprises a reaction kettle (11), a support (12) and a cover plate (13); the reaction kettle (11) is mounted on the support (12), and the cover plate (13) can be mounted on the reaction kettle (11) through the maintenance mechanism (02).
3. A quartz reactor as claimed in claim 2, characterized in that: The maintenance mechanism (02) comprises a mounting ear (21) and a cylinder (22), wherein the mounting ear (21) is mounted on the cover plate (13), one end of the cylinder (22) is mounted on the top end of the bracket (12), and the other end of the cylinder (22) is mounted on the mounting ear (21).
4. A quartz reactor as claimed in claim 2, characterized in that: The stirring mechanism (03) comprises a stirring shaft (31), a stirring blade (32) and a motor (33). The stirring shaft (31) is rotatably mounted on the cover plate (13). The stirring blade (32) is mounted on the stirring shaft (31). The motor (33) is mounted on the top of the cover plate (13) through a motor frame. The output end of the motor (33) is connected to the stirring shaft (31).
5. A quartz reactor as claimed in claim 2, characterized in that: The rotating mechanism (04) comprises a rotating frame (41), a rotating ring (42) and a mounting plate (43). The rotating frame (41) is mounted on the bottom end of the cover plate (13). The rotating ring (42) is slidably mounted in the rotating frame (41). The rotating ring (42) slides relative to the rotating frame (41). The mounting plate (43) is mounted on the rotating ring (42).
6. A quartz reactor as claimed in claim 2, characterized in that: The transmission mechanism (05) comprises a first gear (51), two first pulleys (52), a first transmission belt (53), a second gear (54), a rotating shaft (55), a third gear (56) and a toothed ring (57). The first gear (51) is rotatably mounted on the top of the cover plate (13). The two first pulleys (52) are respectively mounted on the first gear (51) and the stirring shaft (31). The first transmission belt (53) connects the two first pulleys (52). The second gear (54) is rotatably mounted on the top surface of the cover plate (13). The second gear (54) meshes with the first gear (51). The rotating shaft (55) is rotatably mounted on the cover plate (13). The rotating shaft (55) is connected to the second gear (54). The third gear (56) is mounted on the bottom end of the rotating shaft (55). The toothed ring (57) is mounted on the rotating ring (42). The third gear (56) meshes with the toothed ring (57).
7. A quartz reactor as claimed in claim 5, characterized in that: The mixing mechanism (06) comprises a rotating mixing shaft (61), a mixing stirring blade (62), two second pulleys (63) and a second transmission belt (64); the rotating mixing shaft (61) is rotatably mounted on a mounting plate (43); the mixing stirring blade (62) is mounted on the rotating mixing shaft (61); the two second pulleys (63) are respectively mounted on the rotating mixing shaft (61) and the stirring shaft (31); and the second transmission belt (64) connects the two second pulleys (63).
Citation Information
Patent Citations
Reaction kettle
CN205886851U