Anti-pollution type coating rubber roller
By using limit shells, rolling rollers and pressing rollers in the coating rubber rollers, combined with the design of the drying fan, the problem that the coating rubber roller cannot prevent the adhesion of dust and dirty dust is solved, achieving a more efficient coating effect and a longer service life.
Patent Information
- Application Number
- CN202420648292.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The coating roller cannot effectively prevent external dust and dirty adherence, resulting in rough surface, poor coating effect, reduced product quality, increased production efficiency and cost.
An anti-pollution coating rubber roller is designed. By using a limit shell to fix the rotation position of the rubber roller, combined with the winding roller and the pressing roller group, the fabric is flatly extruded and winded, and an RT-DFBZ axial flow fan is installed at the lower end of the carrier plate for rapid drying to prevent dirty accumulation and rubber roller contamination.
It effectively prevents external dust and dirt from adhering to the surface of the rubber roller, extends the service life of the rubber roller, improves the coating effect and product quality, and reduces production costs and maintenance time.
Smart Images
Figure CN222606887U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coating rubber rollers and relates to an anti-pollution coating rubber roller. Background Art
[0002] Coating rollers play a vital role in industrial production, especially in the fields of coating, printing and bonding. Coating rollers are an important part of coating equipment and are mainly used for gluing in the coating process. It is usually coated with an anilox (concave eye) coating roller, which has the characteristics of uniform coating and accurate coating amount. However, it is relatively difficult to adjust the coating amount, which is mainly affected by the depth of the concave eye of the anilox roller and the accuracy of the glue type. However, when the coating roller cannot effectively prevent external dust and dirt from adhering to its surface, a series of problems will arise.
[0003] First, the adhesion of dust and dirt will destroy the surface smoothness of the coating roller. The increase in surface roughness not only affects the coating effect, but also makes it easier for the material to produce bubbles or streaks during the coating process, thereby reducing the quality and aesthetics of the product.
[0004] Secondly, the accumulation of dirt will cause the hardness of the rubber roller to change. Over time, the accumulated dirt will gradually penetrate into the interior of the rubber roller, causing the hardness to change, thus affecting its performance and life.
[0005] In addition, the adhesion problem of the coating roller may also affect production efficiency. In order to maintain the cleanliness and performance of the roller, regular cleaning and maintenance are required, which will undoubtedly increase production costs and time. At the same time, if the adhesion problem of the roller is serious, the roller may need to be replaced in advance, which will also increase production costs.
[0006] In summary, the coating rubber roller cannot prevent external dust and dirt from adhering to the surface, which will cause a series of problems, including affecting the coating effect, reducing product quality, increasing production costs, etc. Therefore, there is an urgent need for an anti-pollution coating rubber roller to solve the above problems. Utility Model Content
[0007] In view of the shortcomings of the prior art, the utility model aims to provide an anti-pollution coating rubber roller to solve the problems raised in the above background technology.
[0008] The utility model is realized by the following technical scheme: an anti-pollution coating rubber roller, comprising: a base and a rubber roller body, wherein a cloth guide plate for laying the cloth flat is provided at the upper front end of the base;
[0009] A ruler for measuring the cloth is provided inside the cloth guide plate, a top shell is provided on the outer side of the rear end of the cloth guide plate, a roller group for pressing the cloth is provided on the lower side of the front end of the top shell, and a set of side plates are provided on both the left and right sides of the roller group;
[0010] A group of adjusting heads for adjusting the distance between the pressure roller groups are provided inside each group of side plates, a baffle is provided on the rear side of the pressure roller group, a cloth feed groove for introducing cloth is provided inside the lower end of the baffle, and a limiting shell for limiting the position of the rubber roller body is provided at the lower rear end of the cloth feed groove, and the rotation position of the rubber roller body can be fixed by using the limiting shell.
[0011] As a preferred embodiment, a protective shell for protecting the rubber roller body is provided at the upper end of the middle position of the limiting shell, a rubber roller body for dyeing the cloth is provided at the lower end of the protective shell, a winding roller for winding the cloth is provided inside the upper rear end of the top shell, and a group of rotating shafts are provided on the left and right sides of the winding roller, so that the cloth can be wound up by using the winding roller.
[0012] As a preferred embodiment, the base and the cloth guide plate are an integral structure, the cloth guide plate is an inclined structure, the ruler is installed in an embedded manner in the middle position inside the cloth guide plate, and a carrier plate for bearing is provided at the rear end of the cloth guide plate.
[0013] As a preferred embodiment, the pressure roller group includes two groups of clamping rollers, the clamping roller at the lower end is a limiting mechanism, the clamping roller at the upper end is an up and down moving mechanism, and the clamping roller at the lower end is an active mechanism, and the cloth is transmitted between the two groups of clamping rollers. By using the pressure roller group, it is possible to facilitate the smooth extrusion of cloths of different thicknesses.
[0014] As a preferred embodiment, the cloth passes through the cloth feeding groove and the lower end of the rubber roller body, the cloth is wrapped around the outside of the winding roller, the winding roller is an active mechanism, and a group of drying fans are provided at the lower end between the winding roller and the rubber roller body.
[0015] As a preferred embodiment, the drying fan is an RT-DFBZ type axial flow fan, an electric heating wire is provided at the upper end of the drying fan, and the drying fan is installed at the lower end of the carrier plate. The drying fan can be used to quickly dry the dyed fabric.
[0016] As a preferred embodiment, a rear plate for repairing the drying fan is provided at the lower rear end of the carrier plate, and a switch for controlling the start of the drying fan is provided on the right side inside the rear plate.
[0017] After adopting the above technical scheme, the beneficial effects of the utility model are: by using a limiting shell to fix the rotation position of the rubber roller body, by using a winding roller to wind the cloth, by using a pressure roller group to facilitate the flat extrusion of cloth of different thicknesses, and by using a drying fan to quickly dry the painted cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 This is a schematic diagram of the structure of an anti-pollution coating rubber roller of the utility model, viewed from the right oblique side;
[0020] Figure 2 This is a schematic diagram of the structure of a winding roller in an anti-pollution coating rubber roller of the utility model, viewed from the top right and obliquely from the rear;
[0021] Figure 3 This is a right oblique top view of the structure of a limit shell, a protective shell and a rubber roller body in an anti-pollution coating rubber of the utility model;
[0022] Figure 4 This is a right view structural diagram of a limit shell, a protective shell and a rubber roller body in an anti-pollution coating rubber roller of the utility model;
[0023] In the figure: 100-base, 110-cloth guide plate, 120-ruler, 130-top shell, 140-pressing roller group, 150-side plate, 160-adjusting head, 170-baffle, 180-cloth feeding slot, 190-winding roller, 200-swivel, 210-cloth, 220-back plate, 230-switch, 240-limiting shell, 250-protective shell, 260-rubber roller body. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4, an anti-pollution coating rubber roller, comprising: a base 100, a pressure roller group 140, an adjustment head 160, and a rubber roller body 260, wherein a cloth guide plate 110 for laying a cloth 210 is provided at the upper front end of the base 100;
[0026] A ruler 120 for measuring the cloth 210 is provided inside the cloth guide plate 110, a top shell 130 is provided on the outer side of the rear end of the cloth guide plate 110, a pressing roller group 140 for pressing the cloth 210 is provided on the lower side of the front end of the top shell 130, and a set of side plates 150 are provided on both sides of the pressing roller group 140;
[0027] A group of adjusting heads 160 for adjusting the distance between the pressure roller groups 140 are provided inside each group of side plates 150, a baffle plate 170 is provided on the rear side of the pressure roller group 140, a cloth feed groove 180 for introducing cloth 210 is provided inside the lower end of the baffle plate 170, and a limiting shell 240 for limiting the position of the rubber roller body 260 is provided at the lower rear end of the cloth feed groove 180. The limiting shell 240 can be used to fix the rotation position of the rubber roller body 260.
[0028] A protective shell 250 for protecting the rubber roller body 260 is provided at the upper middle end of the limiting shell 240, and a rubber roller body 260 for dyeing the cloth 210 is provided at the lower end of the protective shell 250. A winding roller 190 for winding the cloth 210 is provided inside the upper rear end of the top shell 130, and a group of rotating shafts 200 are provided on both sides of the winding roller 190, so that the cloth 210 can be wound by using the winding roller 190.
[0029] The base 100 and the cloth guide plate 110 are an integral structure. The cloth guide plate 110 is an inclined structure. The ruler 120 is installed in an embedded manner in the middle position of the cloth guide plate 110. The rear end of the cloth guide plate 110 is provided with a carrier plate for bearing.
[0030] The pressing roller group 140 includes two groups of clamping rollers. The lower clamping roller is a limiting mechanism, the upper clamping roller is an up and down moving mechanism, and the lower clamping roller is an active mechanism. The cloth 210 is transmitted between the two groups of clamping rollers. The pressing roller group 140 can be used to facilitate the smooth extrusion of cloth 210 of different thicknesses.
[0031] See also Figure 1-Figure 4As the first embodiment of the utility model: In order to solve the problem that the accumulated dirt will gradually penetrate into the inside of the rubber roller over time, causing the hardness of the rubber roller to change, thereby affecting its performance and life, when the staff needs to dye the cloth 210, the cloth 210 is first spread flat from the external guide roller through the cloth guide plate 110, and then the cloth 210 is flattened by the pressing roller group 140 and guided to the inside of the cloth feed groove 180. Since the cloth 210 passes through the inside of the cloth feed groove 180 and the lower end of the rubber roller body 260, the cloth 210 When the lower end of the rubber roller body 260 moves, the rubber roller body 260 comes into contact with the cloth 210 and dyes the cloth 210. Since a protective shell 250 for protecting the rubber roller body 260 is provided at the upper end of the middle position of the limiting shell 240, and a rubber roller body 260 for dyeing the cloth 210 is provided at the lower end of the protective shell 250, when the rubber roller body 260 rotates, the protective shell 250 can cover the outside of the rubber roller body 260, thereby preventing external dirt from contaminating the rubber roller body 260 and extending the service life of the rubber roller body 260.
[0032] The cloth 210 passes through the cloth feeding groove 180 and the lower end of the rubber roller body 260, and the cloth 210 is wound around the outer side of the winding roller 190. The winding roller 190 is an active mechanism, and a group of drying fans are provided at the lower end between the winding roller 190 and the rubber roller body 260.
[0033] The drying fan is a RT-DFBZ type axial flow fan, an electric heating wire is provided at the upper end of the drying fan, and the drying fan is installed at the lower end of the carrier plate. The dyed cloth 210 can be quickly dried by using the drying fan.
[0034] A rear plate 220 for repairing the drying fan is provided at the lower rear end of the carrier plate, and a switch 230 for controlling the start of the drying fan is provided on the right side of the rear plate 220 .
[0035] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiment, further, when the winding roller 190 collects the cloth 210 after dyeing, since a group of drying fans are provided at the lower end between the winding roller 190 and the rubber roller body 260, and an electric heating wire is provided at the upper end of the drying fan, the drying fan is installed at the lower end of the carrier plate, and the drying fan can blow dry high-temperature air to the cloth 210, thereby quickly drying the cloth 210 and preventing the problem of multi-layer dyeing caused by the dye not drying during the winding process of the cloth 210.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An anti-pollution coating rubber roller, comprising: A base (100), a pressure roller group (140), a cloth feeding groove (180), a winding roller (190) and a rubber roller body (260), characterized in that: a cloth guide plate (110) for laying the cloth (210) is provided at the upper front end of the base (100); A ruler (120) for measuring the cloth (210) is provided inside the cloth guide plate (110); a top shell (130) is provided on the outer side of the rear end of the cloth guide plate (110); a pressing roller group (140) for pressing the cloth (210) is provided on the lower side of the front end of the top shell (130); and a group of side plates (150) are provided on both left and right sides of the pressing roller group (140); Each set of the side plates (150) is provided with a set of adjusting heads (160) for adjusting the distance between the pressure roller groups (140); a baffle (170) is provided at the rear side of the pressure roller group (140); a cloth feed groove (180) for introducing cloth (210) is provided at the lower end of the baffle (170); and a limiting shell (240) for limiting the position of the rubber roller body (260) is provided at the lower end of the rear side of the cloth feed groove (180).
2. The anti-pollution coating rubber roller according to claim 1, characterized in that: A protective shell (250) for protecting the rubber roller body (260) is provided at the upper middle end of the limiting shell (240), and a rubber roller body (260) for dyeing the cloth (210) is provided at the lower end of the protective shell (250); A reel (190) for reeling in the cloth (210) is disposed inside the rear upper end of the top shell (130), and a set of rotating shafts (200) are disposed on both left and right sides of the reel (190).
3. The anti-pollution coating rubber roller according to claim 1, characterized in that: The base (100) and the cloth guide plate (110) are an integral structure; the cloth guide plate (110) is an inclined structure; the ruler (120) is installed in an embedded manner at a middle position inside the cloth guide plate (110); and a carrier plate for bearing is provided at the rear end of the cloth guide plate (110).
4. The anti-pollution coating rubber roller according to claim 1, characterized in that: The pressure roller group (140) comprises two groups of clamping rollers, the clamping roller at the lower end is a limiting mechanism, the clamping roller at the upper end is an up-and-down moving mechanism, and the clamping roller at the lower end is an active mechanism, and the cloth (210) is transferred between the two groups of clamping rollers.
5. The anti-pollution coating rubber roller according to claim 4, characterized in that: The cloth (210) passes through the cloth feeding groove (180) and the lower end of the rubber roller body (260), and the cloth (210) is wound around the outer side of the winding roller (190). The winding roller (190) is an active mechanism, and a group of drying fans are provided at the lower end between the winding roller (190) and the rubber roller body (260).
6. The anti-pollution coating rubber roller according to claim 5, characterized in that: The drying fan is a RT-DFBZ type axial flow fan, an electric heating wire is arranged at the upper end of the drying fan, and the drying fan is installed at the lower end of the carrier plate.
7. The anti-pollution coating rubber roller according to claim 6, characterized in that: A rear plate (220) for repairing the drying fan is provided at the lower rear end of the carrier plate, and a switch (230) for controlling the start of the drying fan is provided on the right side inside the rear plate (220).