Aluminum profile extrusion die for new energy automobile battery pack left edge beam
By setting a buffer block and designing an arch-shaped structure on the top of the shunt bridge of the left beam of the new energy vehicle battery pack with an aluminum profile extrusion mold, combined with the method of inserting an annular cutter on the outside of the top of the first mold seat, the problems of low structural strength of the shunt bridge and obstruction of the profile feed are solved, and the effect of improving the compressive resistance and product quality of the shunt bridge is achieved.
Patent Information
- Application Number
- CN202421037114.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The split bridge of the aluminum profile extrusion die on the left beam of the battery pack of the new energy vehicle is thinner and has a low structural strength. When feeding, the split bridge will deform under the extrusion of the aluminum ingot, which will affect the feeding of the profile.
A new energy vehicle battery pack extrusion mold is designed with an aluminum profile extrusion mold for the left beam. By setting a buffer block on the top of the shunt bridge and designing the top of the shunt bridge into an arch shape, the compressive resistance of the shunt bridge is increased, and an annular cutter is embedded on the outside of the top of the first mold seat to peel off the contaminated layer on the surface of the aluminum ingot.
It effectively improves the compressive resistance of the shunt bridge, reduces the deformation probability of the shunt bridge, ensures smooth feeding of the profile, and improves product quality by peeling off the surface contaminated layer.
Smart Images

Figure CN222607587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy vehicles, in particular to an aluminum profile extrusion die for a left side beam of a battery pack of a new energy vehicle. Background Art
[0002] New energy vehicles are vehicles that use unconventional automotive fuels as their power source, and new energy vehicle battery packs use batteries as their core. After searching, the Chinese patent authorization number CN214556341U discloses an aluminum extrusion die for the left beam of a new energy vehicle battery pack. The aluminum extrusion die for the left beam of a new energy vehicle battery pack has eight feed holes on the surface of the upper die, which effectively solves the problem of low life of aluminum profiles for the left beam of traditional new energy vehicle batteries. It can effectively ensure the life of the extrusion die, better save the cost of extrusion production, and will not frequently damage the extrusion die. The overall structure is compact, but due to the thin thickness of the shunt bridge and the low structural strength, the shunt bridge will be deformed under the extrusion of the aluminum ingot during feeding, which will affect the profile feeding. Utility Model Content
[0003] In view of the shortcomings of the prior art, the utility model provides an aluminum profile extrusion die for the left beam of a new energy vehicle battery pack, which solves the problem in the background technology that the shunt bridge is thin and has low structural strength, and the shunt bridge will be deformed under the extrusion of the aluminum ingot during feeding, which in turn affects the feeding of the profile.
[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: an aluminum profile extrusion die for the left beam of a new energy vehicle battery pack, comprising a first die base, a shunt bridge, a cutter and a working belt, a shunt hole is opened on the top of the first die base, four shunt holes are provided, and a shunt bridge is provided between adjacent shunt holes, the outside of the first die base is rotatably connected to the outer die, and a crushing knife is welded on the top of the outer die, a die core is provided at the bottom of the first die base, the die core is inserted into the inside of the working belt, and there is a gap between the outer wall of the die core and the inner wall of the working belt, the working belt is opened at the bottom of the welding chamber, and the welding is provided inside the second die base.
[0005] Preferably, a cutter is embedded on the outer side of the top of the first die base. The cutter is a ring-shaped structure, and a waste groove is provided on the outer side of the cutter. The cross-section of the waste groove is a U-shaped structure. The surface of the aluminum ingot will form a curling edge through the waste groove while cutting, which is beneficial to avoid the cut waste being too long and contacting the aluminum ingot body to affect the feeding.
[0006] Preferably, the cutter is wedge-shaped and is regularly distributed in a circular shape at equal intervals on the top of the outer mold. The outer mold is driven to rotate by an external driving device, which in turn drives the cutter to rotate. While the cutter rotates, it can cut the waste inside the waste trough, which is beneficial to crushing the waste.
[0007] Preferably, the diverter bridge is in an arch-shaped structure, and both sides of the diverter bridge are chamfered, and the chamfered structure is helpful to reduce the resistance of the aluminum ingot entering the diverter hole.
[0008] Preferably, a buffer block is provided on the top of the diverter bridge, and the top of the buffer block is a conical structure. By providing the buffer block on the top of the diverter bridge, the conical structure of the buffer block is conducive to breaking the end of the aluminum ingot when the end of the aluminum ingot contacts the buffer block, thereby allowing the material to smoothly enter the diverter hole and reduce the resistance of the aluminum ingot.
[0009] Preferably, the outer side of the top of the diverter hole is chamfered, which is helpful to reduce the resistance between the material and the feed inlet of the diverter hole.
[0010] The utility model provides an aluminum profile extrusion die for the left side beam of a new energy vehicle battery pack. It has the following beneficial effects:
[0011] (1) An aluminum extrusion die for the left beam of a new energy vehicle battery pack is provided with four diverter holes, which is conducive to dispersing the material into the welding chamber. At the same time, by setting the top of the diverter bridge into an arch-shaped structure, when the aluminum ingot is fed, it will exert pressure on the top of the diverter bridge, and then the diverter bridge will disperse the pressure to both ends through the arch-shaped structure at the top. The pressure at both ends of the diverter bridge is supported by the first die base body, which is conducive to improving the pressure resistance of the diverter bridge, and thus helping to reduce the deformation probability of the diverter bridge. At the same time, by setting a buffer block on the top of the diverter bridge, the end of the aluminum ingot is facilitated to break the end of the aluminum ingot through the conical structure of the buffer block when it contacts the buffer block, so that the material can smoothly enter the diverter hole, reducing the resistance of the aluminum ingot.
[0012] (2) The aluminum profile extrusion die for the left side beam of the new energy vehicle battery pack is provided with an annular cutter on the top edge of the die, so that the outer surface of the aluminum ingot can be cut by the cutter when the aluminum ingot enters the diversion hole, so that the surface of the aluminum ingot can be peeled off, which is conducive to shaving off a thin layer on the surface of the aluminum ingot, thereby peeling off the outer layer of the raw material contaminated by external dust and particles, and effectively improving the subsequent product quality.
[0013] This solves the problem that the existing shunt bridge is thin, has low structural strength, and is deformed under the extrusion of the aluminum ingot during feeding, which in turn affects the feeding of the profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a side view of the structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the pulverizing knife of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the buffer block of the utility model;
[0018] Figure 5 It is a schematic diagram of the structure of the utility model from top view.
[0019] In the figure, 1. first die base; 2. diverter bridge; 3. buffer block; 4. diverter hole; 5. waste trough; 6. cutter; 7. crusher; 8. die core; 9. second die base; 10. working belt; 11. welding chamber; 12. outer die. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1:
[0022] See also Figure 1-5, an aluminum profile extrusion die for the left beam of a new energy vehicle battery pack, comprising a first die base 1, a shunt bridge 2, a cutter 6 and a working belt 10, wherein a shunt hole 4 is provided on the top of the first die base 1, and four shunt holes 4 are provided, and a shunt bridge 2 is provided between adjacent shunt holes 4, the outside of the first die base 1 is rotatably connected to an outer die 12, and a crushing knife 7 is welded on the top of the outer die 12, a mold core 8 is provided at the bottom of the first die base 1, and the mold core 8 is inserted into the inside of the working belt 10, and there is a gap between the outer wall of the mold core 8 and the inner wall of the working belt 10, the working belt 10 is opened at the bottom of the welding chamber 11, and the welding is provided inside the second die base 9, a buffer block 3 is provided on the top of the shunt bridge 2, and the top of the buffer block 3 is a cone-shaped structure, the The mold is provided with four diversion channels, which is conducive to dispersing the material into the welding chamber 11. At the same time, by setting the top of the diversion bridge 2 into an arch-shaped structure, when the aluminum ingot is fed, pressure will be applied to the top of the diversion bridge 2, and then the diversion bridge 2 will disperse the pressure to both ends through the arch-shaped structure at the top. The pressure at both ends of the diversion bridge 2 is supported by the first mold base 1 body, which is conducive to improving the pressure resistance of the diversion bridge 2, and thus helping to reduce the deformation probability of the diversion bridge 2. At the same time, by arranging a buffer block 3 on the top of the diversion bridge 2, the end of the aluminum ingot is facilitated to break the end of the aluminum ingot through the conical structure of the buffer block 3 when it contacts the buffer block 3, so that the material can smoothly enter the diversion hole 4, thereby reducing the resistance of the aluminum ingot.
[0023] Embodiment 2:
[0024] A cutter 6 is embedded on the outer side of the top of the first die base 1. The cutter 6 is annular in structure, and a waste groove 5 is arranged on the outer side of the cutter 6. The cross-section of the waste groove 5 is U-shaped in structure, and the cutter 6 is wedge-shaped in structure, and the cutter 6 is regularly distributed in annular shape with equal spacing on the top of the outer die 12. The die is provided with an annular cutter 6 on the top edge, so that the outer surface of the aluminum ingot can be cut by the cutter 6 when it enters the diversion hole 4, so that the surface of the aluminum ingot can be peeled off, which is conducive to shaving off a thin layer on the surface of the aluminum ingot, thereby peeling off the outer layer of the raw material contaminated by external dust and particles, effectively improving the subsequent product quality. The outer die 12 is driven to rotate by an external driving device, and then the cutter is driven to rotate. While the cutter rotates, the waste inside the waste groove 5 can be cut, which is conducive to crushing the waste.
[0025] Working principle: The mold is provided with four diversion channels, which is conducive to dispersing the material into the welding chamber 11. At the same time, by setting the top of the diversion bridge 2 into an arch-shaped structure, the aluminum ingot will exert pressure on the top of the diversion bridge 2 when feeding, and then the diversion bridge 2 will disperse the pressure to both ends through the arch-shaped structure on the top. The pressure at both ends of the diversion bridge 2 supported by the first mold base 1 body is conducive to improving the pressure resistance of the diversion bridge 2, and thus is conducive to reducing the deformation probability of the diversion bridge 2. At the same time, by arranging a buffer block 3 on the top of the diversion bridge 2, the conical structure of the buffer block 3 is conducive to breaking the end of the aluminum ingot when the end of the aluminum ingot contacts the buffer block 3, so that the material can smoothly enter the diversion hole 4, reducing the resistance of the aluminum ingot. The mold is provided with an annular cutter 6 on the top edge, so that the outer surface of the aluminum ingot can be cut by the cutter 6 when entering the diversion hole 4, so that the surface of the aluminum ingot can be peeled off, which is conducive to shaving off a thin layer on the surface of the aluminum ingot, thereby peeling off the outer layer of the raw material contaminated by external dust and particles, effectively improving the subsequent product quality.
[0026] The components of the utility model, 1. first die base; 2. diverter bridge; 3. buffer block; 4. diverter hole; 5. waste trough; 6. cutter; 7. crusher; 8. die core; 9. second die base; 10. working belt; 11. welding chamber; 12. outer die, are all common standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0027] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An aluminum profile extrusion die for the left beam of a new energy vehicle battery pack, characterized in that: The invention comprises a first die base (1), a diverter bridge (2), a cutter (6) and a working belt (10); a diverter hole (4) is provided on the top of the first die base (1); four diverter holes (4) are provided, and a diverter bridge (2) is provided between adjacent diverter holes (4); the outside of the first die base (1) is rotatably connected to an outer die (12), and a crushing knife (7) is welded on the top of the outer die (12); a die core (8) is provided at the bottom of the first die base (1), and the die core (8) is inserted into the working belt (10), and there is a gap between the outer wall of the die core (8) and the inner wall of the working belt (10); the working belt (10) is provided at the bottom of a welding chamber (11), and the welding chamber is provided inside a second die base (9).
2. According to claim 1, an aluminum profile extrusion die for the left side beam of a new energy vehicle battery pack is characterized in that: A cutter (6) is embedded on the outer side of the top of the first mold base (1), and the cutter (6) is a ring-shaped structure. A waste groove (5) is arranged on the outer side of the cutter (6), and the cross section of the waste groove (5) is a U-shaped structure.
3. According to claim 1, the aluminum profile extrusion die for the left side beam of the new energy vehicle battery pack is characterized in that: The cutters (6) are wedge-shaped and are regularly distributed at equal intervals in a ring shape on the top of the outer mold (12).
4. According to claim 1, the aluminum profile extrusion die for the left side beam of the new energy vehicle battery pack is characterized in that: The diverter bridge (2) is an arch-shaped structure, and both sides of the diverter bridge (2) are chamfered.
5. According to claim 1, the aluminum profile extrusion die for the left side beam of the new energy vehicle battery pack is characterized in that: A buffer block (3) is arranged on the top of the diverter bridge (2), and the top of the buffer block (3) is in a cone-shaped structure.
6. According to claim 1, an aluminum profile extrusion die for the left side beam of a new energy vehicle battery pack is characterized in that: The outer side of the top of the diversion hole (4) is arranged in a chamfered shape.