Copper bar bending device
By designing a copper row bending device including a pushing assembly, a clamping assembly and a limiting assembly, the contact area with the copper row is increased, and the problem of poor bending of the existing hydraulic copper row bending machine is solved, and an efficient bending effect that meets the acceptance standards is achieved.
Patent Information
- Application Number
- CN202421295819.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When bending copper bars, existing hydraulic copper bar bending machines easily cause the copper bars to be squeezed and deform, and dents and twisted surfaces appear at the chamfers, which cannot meet the acceptance standards for traction substations.
A copper row bender is designed, including a pushing assembly, a clamping assembly and a limiting assembly. By providing a fixture that is suitable for the first limiting column, the contact area with the copper row to be bent is increased.
It effectively solves the problem that conventional hydraulic copper duct bending machines cannot bend copper ducts normally, reduces the possibility of dents after bending due to too small contact area, and meets the traction substation acceptance standards.
Smart Images

Figure CN222607646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper bar processing, in particular to a copper bar bending device. Background Art
[0002] Copper busbar, also known as copper busbar or copper busbar, is a long conductor with a rectangular or chamfered (rounded) rectangular cross-section. Nowadays, copper busbars with rounded corners are commonly used to avoid tip discharge. In power and traction substation systems, there are many hard busbar constructions, especially in complete sets of distribution equipment, which have been widely used.
[0003] In the prior art, when operators use hydraulic copper busbar bending machines to bend copper busbars, the copper busbars are squeezed and deformed, and there are dents and twisted surfaces at the chamfers. The bent copper busbars do not meet the traction substation acceptance standards. Therefore, conventional hydraulic copper busbar bending machines cannot bend copper busbars normally. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a copper busbar bending device, comprising:
[0005] A push assembly, and a clamping assembly and a limit assembly connected to the push assembly;
[0006] The push assembly comprises: a push member, a fixing frame arranged on the push member, and an abutment member connected to the push member;
[0007] The limiting assembly comprises: a first wing plate and a second wing plate arranged opposite to each other in upper and lower directions, a first limiting column movably connected to the first wing plate and the second wing plate, and a clamp adapted to the first limiting column;
[0008] The first wing plate is connected to the fixing frame, and the second wing plate is hinged to the fixing frame;
[0009] The clamp is movably connected to the first limiting column and is used to increase the contact area between the limiting component and the copper busbar to be bent.
[0010] In some embodiments, the cross-sectional shape of the clamp is F-shaped, which includes a concave connecting groove and a flat abutting surface;
[0011] Wherein, the connecting groove is connected to the first limiting column, and the abutting surface abuts against the copper busbar to be bent.
[0012] In some embodiments, the clamping assembly includes two groups of clamping plates that are disposed horizontally relative to each other up and down, the clamping plates are connected to the abutment members, and there is a distance between the two groups of clamping plates that are disposed horizontally relative to each other up and down.
[0013] In some embodiments, the limiting assembly further includes: a connecting member, and a second limiting column detachably connected to the connecting member;
[0014] After the second limiting column is connected to the first wing plate and the second wing plate, it abuts against the sides of the two ends of the copper bar to be bent away from the clamp and is used for limiting.
[0015] In some embodiments, the limiting assembly further includes: support tubes, the number of the support tubes is multiple groups, and one end of the support tubes is respectively connected to the first wing plate or the second wing plate.
[0016] In some embodiments, the pushing member is a hydraulic jack.
[0017] In some embodiments, the first limiting column is detachably connected to the first wing plate and the second wing plate via nuts.
[0018] By adopting the above technical solution, the utility model mainly has the following technical effects:
[0019] By providing a clamp compatible with the first limit column, the contact area with the copper busbar to be bent is increased, thereby solving the technical problem that the conventional hydraulic copper busbar bending machine cannot bend the copper busbar normally, and achieving the technical effect of reducing the possibility of dents after the copper busbar is bent due to the small contact area. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a copper busbar bending device of the utility model;
[0021] Figure 2 This is a schematic structural diagram of a copper busbar bending device (in another state) of the utility model;
[0022] Figure 3 This is a schematic structural diagram of a copper busbar bending device (in another state and from another viewing angle) of the utility model;
[0023] Figure 4 The utility model is a schematic diagram of the structure of a clamp in a copper busbar bending device.
[0024] The meanings of the reference numerals are as follows:
[0025] 1. Pushing assembly; 11. Pushing member; 12. Fixing frame; 13. Abutting member;
[0026] 2. Clamping assembly; 21. Clamping plate;
[0027] 3. Limiting assembly; 31. First wing plate; 32. Second wing plate; 33. First limiting column; 34. Clamp; 341. Connecting groove; 342. Abutting surface; 35. Connecting piece; 36. Second limiting column; 37. Support tube. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the specification of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0030] See also Figure 1-Figure 4 The utility model provides a copper busbar bender, which, in practical application, comprises: a pushing assembly 1, and a clamping assembly 2 and a limiting assembly 3 connected to the pushing assembly 1.
[0031] In some embodiments, the output end of the pushing component 1 abuts against the bending part of the copper busbar to be bent, and the two ends of the copper busbar to be bent are limited by the limiting component 3, and the pushing component 1 is used to push the bending part of the copper busbar to be bent, so that the copper busbar to be bent is bent.
[0032] Furthermore, the pushing assembly 1 includes a pushing member 11, a fixing frame 12 provided on the pushing member 11, and an abutment member 13 connected to the pushing member 11. In some embodiments, the pushing member 11 can be a hydraulic jack, and the output piston of the hydraulic jack pushes the abutment member 13 by shaking the rocker of the hydraulic jack; the fixing frame 12 is provided on the pushing member 11 and is connected to the limiting assembly 3; the abutment member 13 has a certain three-dimensional shape, so that after the abutment member 13 abuts against the bending part of the copper busbar to be bent, the copper busbar to be bent can be bent into a desired shape.
[0033] In some embodiments, the clamping assembly 2 includes two groups of clamping plates 21 that are relatively horizontally arranged up and down. The clamping plates 21 are connected to the abutment 13. There is a certain distance between the two groups of clamping plates 21 that are relatively arranged up and down. On the one hand, they are used to accommodate the copper busbar to be bent. On the other hand, they can also limit the copper busbar to be bent to reduce the possibility of up and down vibration of the copper busbar to be bent during the bending process.
[0034] In some embodiments, the limiting assembly 3 is used to limit the two ends of the copper busbar to be bent, and includes: a first wing plate 31 and a second wing plate 32 arranged opposite to each other up and down, a first limiting column 33 movably connected to the first wing plate 31 and the second wing plate 32, and a clamp 34 adapted to the first limiting column 33. Furthermore, the first wing plate 31 is connected to the fixing frame 12, and the second wing plate 32 is hinged to the fixing frame 12, so that the second wing plate 32 can be flipped with the hinge with the fixing frame 12 as the axis.
[0035] Furthermore, the first wing plate 31 and the second wing plate 32 are each provided with a plurality of through holes, and the first limiting column 33 is arranged on both sides of the first wing plate 31 and the second wing plate 32. For example, the first limiting column 33 can be detachably connected to the first wing plate 31 and the second wing plate 32 respectively by means of nuts or the like, and the first limiting column 33 is used for limiting after being abutted against the two ends of the copper busbar to be bent, so that the pushing assembly 1 pushes the bending part of the copper busbar to be bent to complete the bending process of the copper busbar.
[0036] Furthermore, the clamp 34 is movably connected to the first limiting column 33 to increase the contact area between the limiting component 3 and the copper busbar to be bent, thereby reducing the possibility of dents appearing on the copper busbar after bending due to the small contact area after the copper busbar to be bent abuts against the first limiting column 33.
[0037] In some embodiments, the cross-sectional shape of the clamp 34 is F-shaped, which includes a recessed connecting groove 341 and a flat abutting surface 342, wherein the connecting groove 341 is connected to the first limiting column 33, and the abutting surface 342 abuts against the copper bus to be bent, thereby increasing the contact area between the first limiting column 33 and the copper bus to be bent through the abutting surface 342.
[0038] Furthermore, the limiting assembly 3 further includes: a connecting piece 35, and a second limiting column 36 detachably connected to the connecting piece 35. In some embodiments, the second limiting column 36 is connected to the first wing plate 31 and the second wing plate 32, and then abuts against a surface of the two ends of the copper bar to be bent away from the clamp 34 for limiting, thereby improving the limiting effect of the copper bar bending device on the copper bar during the copper bar bending process. In some embodiments, the connecting piece 35 can be square steel.
[0039] Furthermore, the limit assembly 3 also includes: support tubes 37, the number of the support tubes 37 is multiple groups, one end of the support tubes 37 is respectively connected to the first wing plate 31 or the second wing plate 32, so that the support tubes 37 can support the bent copper busbar after being horizontally arranged, thereby reducing the possibility of the copper busbar vibrating up and down.
[0040] Finally, it should be noted that the embodiments of the present invention disclose only preferred embodiments of the present invention, which are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A copper busbar bending device, characterized in that: include: A push assembly, and a clamping assembly and a limit assembly connected to the push assembly; The push assembly comprises: a push member, a fixing frame arranged on the push member, and an abutment member connected to the push member; The limiting assembly comprises: a first wing plate and a second wing plate arranged opposite to each other in upper and lower directions, a first limiting column movably connected to the first wing plate and the second wing plate, and a clamp adapted to the first limiting column; The first wing plate is connected to the fixing frame, and the second wing plate is hinged to the fixing frame; The clamp is movably connected to the first limiting column and is used to increase the contact area between the limiting component and the copper busbar to be bent.
2. A copper busbar bender according to claim 1, characterized in that: The cross-sectional shape of the clamp is F-shaped, and includes a concave connecting groove and a flat abutting surface; Wherein, the connecting groove is connected to the first limiting column, and the abutting surface abuts against the copper busbar to be bent.
3. A copper busbar bender according to claim 1, characterized in that: The clamping assembly comprises two groups of clamping plates arranged horizontally and relatively to each other up and down, the clamping plates are connected to the abutment members, and there is a distance between the two groups of clamping plates arranged horizontally and relatively to each other up and down.
4. A copper busbar bender according to claim 1, characterized in that: The limiting assembly further includes: a connecting piece, and a second limiting column detachably connected to the connecting piece; After the second limiting column is connected to the first wing plate and the second wing plate, it abuts against the sides of the two ends of the copper bar to be bent away from the clamp and is used for limiting.
5. The copper busbar bender according to claim 1, characterized in that: The position limiting assembly further includes: support tubes, the number of the support tubes is multiple groups, and one end of the support tubes is respectively connected to the first wing plate or the second wing plate.
6. The copper busbar bender according to claim 1, characterized in that: The pushing member is a hydraulic jack.
7. The copper busbar bender according to claim 1, characterized in that: The first limiting column is detachably connected to the first wing plate and the second wing plate via nuts.