Chip inductor winding and welding mechanism

Abstract

The utility model discloses a chip inductor winding welding mechanism, which relates to the chip inductor welding field, and comprises an operation table and a chip inductor, the surface of the operation table is provided with a welding base, the surface of the welding base is provided with a circuit board in a sliding manner, the welding base is provided with an auxiliary welding assembly for welding the chip inductor, and the circuit board is provided with an auxiliary welding assembly for welding the chip inductor. The auxiliary welding assembly comprises a tray, and the tray is arranged on the surface of the welding base in a sliding mode. The arranged auxiliary welding assembly can wrap the chip inductor to provide protection in the welding process of the chip inductor, only pins of the chip inductor are reserved for welding, and therefore the direct influence of thermal stress generated by a welding gun on an inductor body is remarkably reduced, in addition, the assembly further has a limiting function, and the welding efficiency is improved. The chip inductor can be kept at a fixed position in the welding process and is prevented from moving or deforming, a welding gun can be effectively prevented from being in direct contact with a chip inductor body, and additional safety protection is provided for the inductor.

Description

Technical Field

[0001] The utility model relates to the field of chip inductor welding, in particular to a chip inductor winding welding mechanism. Background Art

[0002] In the existing process of welding chip inductors to circuit boards, the welding gun or welding head in the welding equipment will contact the pins or welding points of the chip inductor. This process ensures that the solder can effectively melt and penetrate between the chip inductor and the circuit board, thereby forming a stable electrical connection. However, due to the small size of the chip inductor, it will experience thermal shock of rapid heating and rapid cooling during the welding process. This thermal shock will cause changes in its internal structure and then cause cracks.

[0003] Therefore, it is necessary to propose a chip inductor winding welding mechanism to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a chip inductor winding welding mechanism to solve the problem that the chip inductor is relatively small in size and will experience thermal shock of rapid heating and rapid cooling during welding, and this thermal shock will cause changes in its internal structure and further generate cracks.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip inductor winding welding mechanism, comprising an operating table and a chip inductor, the surface of the operating table is provided with a welding base, the surface of the welding base is slidably provided with a circuit board, the welding base is provided with an auxiliary welding component for welding the chip inductor, the auxiliary welding component comprises a tray, and the tray is slidably provided on the surface of the welding base.

[0006] Preferably, the inner wall of the pallet has multiple support bars that are equidistantly arranged, a protective cover is provided at the bottom of the support bar, a spring is provided on the inner wall of the protective cover, a sliding plate is provided at one end of the spring, the sliding plate is slidably connected to the inner wall of the protective cover, and a welding groove is provided on one end of the protective cover away from the support bar.

[0007] Preferably, the surface of the welding base has a plurality of equidistant limiting holes, the bottom of the tray has a plurality of equidistant limiting rods, and the limiting rods are plugged into the limiting holes.

[0008] Preferably, the surface of the operating table is provided with a cooling component for dissipating heat after chip inductor welding, and the cooling component includes a fan, and the fan is arranged on the surface of the operating table. An inclined tube is arranged at the air outlet end of the fan. The surface of the operating table is provided with a hollow tube, and the hollow tube has multiple and equidistant air outlets on one side close to the welding base.

[0009] Preferably, the surface of the welding base has a plurality of positioning blocks which are arranged at equal distances.

[0010] Preferably, the air outlet is inclined at one end close to the welding base.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The auxiliary welding assembly of the utility model can wrap the chip inductor to provide protection during the welding process, so that only the pins of the chip inductor are left for welding, thereby significantly reducing the direct impact of the thermal stress generated by the welding gun on the inductor body. In addition, the assembly also has a limit function, which can ensure that the chip inductor maintains a fixed position during the welding process to prevent it from moving or deforming, and can also effectively avoid direct contact between the welding gun and the chip inductor body, providing additional safety protection for the inductor;

[0013] 2. The cooling component of the utility model blows cold air directly to the welding point of the chip inductor by side blowing, thereby further reducing the influence of the thermal stress generated during the welding process on the chip inductor and significantly improving the cooling speed after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the chip inductor winding welding mechanism of the utility model;

[0015] Figure 2 This is a schematic diagram of the tray, support bar and protective cover of the utility model;

[0016] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle;

[0017] Figure 4 It is a schematic diagram of the chip inductor, welding base, limiting hole and limiting rod of the utility model;

[0018] Figure 5 This is a schematic diagram of the support bar and circuit board of the utility model;

[0019] Figure 6 For this utility model Figure 5 Enlarged view of point B in the middle;

[0020] Figure 7 It is a schematic diagram of the fan, inclined tube, hollow tube and air outlet of the utility model.

[0021] In the figure: 1. operating table; 2. chip inductor; 3. welding base; 4. circuit board; 5. auxiliary welding assembly; 501. tray; 502. support bar; 503. protective cover; 504. spring; 505. sliding sheet; 506. welding groove; 507. limiting hole; 508. limiting rod; 6. cooling assembly; 601. fan; 602. tilting tube; 603. hollow tube; 604. air outlet; 7. positioning block; 8. welding equipment. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figure 1 - Figure 7 The chip inductor winding welding mechanism shown includes an operating table 1 and a chip inductor 2. A welding device 8 for welding the chip inductor 2 is also provided on the operating table 1. A welding gun is installed at the bottom of the welding device 8. The chip inductor 2 is also called a surface mount inductor, which is a new generation of leadless or short-lead microelectronic components suitable for surface mount technology (SMT). An infrared position sensor is also integrated on the welding device 8. This sensor can assist the welding gun to weld the chip inductor 2 more accurately, thereby improving the accuracy and efficiency of welding.

[0024] The surface of the operating table 1 is provided with a welding base 3, and the surface of the welding base 3 is provided with a plurality of positioning blocks 7 which are arranged at equal distances, so as to facilitate the installation of the circuit board 4 and to limit the circuit board 4 so that it will not deviate during the welding process. The surface of the welding base 3 is slidably provided with the circuit board 4, and the welding base 3 is used to place the circuit board 4;

[0025] An auxiliary welding component 5 for welding the chip inductor 2 is provided on the welding base 3, which is mainly used for wrapping protection when welding the chip inductor 2 on the circuit board 4, ensuring that during the welding process, only the pin part of the chip inductor 2 is exposed for welding, while the rest of the chip inductor 2 is fully protected, reducing the direct impact of the thermal stress generated by the welding gun on the inductor body, thereby enhancing the welding accuracy and the stability of the chip inductor 2;

[0026] The auxiliary welding assembly 5 includes a tray 501, which is slidably arranged on the surface of the welding base 3. The inner wall of the tray 501 has a plurality of support bars 502 that are equidistantly arranged. A protective cover 503 is arranged at the bottom of the support bar 502. The protective cover 503 is made of a high heat-resistant material to ensure that a good protective function can be maintained even in a high temperature environment.

[0027] A spring 504 is provided on the inner wall of the protective cover 503, and a sliding sheet 505 is provided at one end of the spring 504. The sliding sheet 505 is slidably connected to the inner wall of the protective cover 503. A welding groove 506 is symmetrically provided at one end of the protective cover 503 away from the support bar 502. A plurality of equally spaced limiting holes 507 are provided on the surface of the welding base 3. A plurality of equally spaced limiting rods 508 are provided at the bottom of the tray 501, and the limiting rods 508 are plugged into the limiting holes 507.

[0028] When the chip inductor 2 needs to be welded, the chip inductor 2 is first mounted on the circuit board 4, and then the circuit board 4 is placed on the welding base 3, and then the limiting rod 508 of the tray 501 is aligned with the limiting hole 507 of the welding base 3, and the limiting rod 508 is inserted into the limiting hole 507. At this time, the protective cover 503 on the tray 501 wraps the chip inductor 2, and the sliding sheet 505 is close to the surface of the chip inductor 2. At this time, the spring 504 is compressed, and only the pins on both sides of the chip inductor 2 are leaked out, so as to limit the installation of the chip inductor 2, and then the welding equipment 8 is driven to weld the pins of the chip inductor 2, and the setting of the protective cover 503 only allows the pins of the chip inductor 2 to leak out, thereby reducing the influence of the thermal stress generated by the welding gun when welding the pins on the chip inductor 2 itself, and can also effectively prevent the welding gun from deviating and directly contacting the chip inductor 2, reduce the direct contact between the welding gun and the body of the chip inductor 2, and provide additional safety protection for the inductor.

[0029] The surface of the operating table 1 is provided with a cooling component 6 for dissipating heat after the chip inductor 2 is welded. The cooling component 6 mainly utilizes wind power to dissipate heat at the welding position of the chip inductor 2 after welding, thereby minimizing the influence of thermal stress generated during the pin welding process on the chip inductor 2 and ensuring the stability of the chip inductor 2 during the welding process.

[0030] The cooling assembly 6 includes a fan 601, which is arranged on the surface of the operating table 1. A dustproof net is arranged at the air inlet end of the fan 601, which not only ensures that the fan 601 can smoothly inhale air, but also effectively blocks impurities in the wind, thereby extending the service life of the fan 601;

[0031] The air outlet end of the fan 601 is provided with an inclined tube 602, and the surface of the operating table 1 is provided with a hollow tube 603. The hollow tube 603 has a plurality of air outlets 604 arranged at equal distances on one side close to the welding base 3. The positions of the air outlets 604 correspond to the support bars 502, thereby ensuring that the wind can be accurately blown to the welding part that needs heat dissipation, which improves the heat dissipation effect as a whole and ensures the convenience of operation.

[0032] The end of the air outlet 604 close to the welding base 3 is tilted so that the wind can form a greater wind pressure when blowing out. At the same time, the design of the inner wall of the air outlet 604 gradually decreases from large to small, so that the flow rate of the wind gradually increases, the wind force is greater, and the wind can be blown farther. Such a design ensures that even the chip inductor 2 farthest from the air outlet 604 can be blown by the wind, thereby effectively improving the heat dissipation effect;

[0033] By driving the fan 601 to rotate, wind is blown into the inclined tube 602 and into the hollow tube 603, and is blown out through the air outlet. When the blown wind contacts the welding part of the chip inductor 2, the welding part of the chip inductor 2 can be cooled. The setting of the protective cover 503 can prevent the blown hot air from directly contacting the chip inductor 2 body.

Claims

1. A chip inductor wire winding welding mechanism, comprising an operating table (1) and a chip inductor (2), characterized in that: A welding base (3) is arranged on the surface of the operating table (1), a circuit board (4) is slidably arranged on the surface of the welding base (3), an auxiliary welding assembly (5) for welding the chip inductor (2) is arranged on the welding base (3), the auxiliary welding assembly (5) comprises a tray (501), and the tray (501) is slidably arranged on the surface of the welding base (3).

2. The chip inductor wire winding welding mechanism according to claim 1, characterized in that: The inner wall of the tray (501) is provided with a plurality of support bars (502) arranged at equal distances, a protective cover (503) is provided at the bottom of the support bar (502), a spring (504) is provided on the inner wall of the protective cover (503), a sliding sheet (505) is provided at one end of the spring (504), the sliding sheet (505) is slidably connected to the inner wall of the protective cover (503), and a welding groove (506) is provided at one end of the protective cover (503) away from the support bar (502).

3. The chip inductor wire winding welding mechanism according to claim 2, characterized in that: The surface of the welding base (3) is provided with a plurality of equally spaced limiting holes (507), and the bottom of the tray (501) is provided with a plurality of equally spaced limiting rods (508), and the limiting rods (508) are plugged into the limiting holes (507).

4. The chip inductor wire winding welding mechanism according to claim 1, characterized in that: The surface of the operating table (1) is provided with a cooling component (6) for dissipating heat from the chip inductor (2) after welding. The cooling component (6) comprises a fan (601). The fan (601) is arranged on the surface of the operating table (1). An inclined tube (602) is arranged at the air outlet end of the fan (601). The surface of the operating table (1) is provided with a hollow tube (603). A side of the hollow tube (603) close to the welding base (3) has a plurality of air outlets (604) arranged at equal distances.

5. The chip inductor wire winding welding mechanism according to claim 4, characterized in that: The surface of the welding base (3) is provided with a plurality of positioning blocks (7) which are arranged at equal distances.

6. The chip inductor wire winding welding mechanism according to claim 4, characterized in that: The air outlet (604) is arranged at an angle at one end close to the welding base (3).

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