Tin plating device for LED lamp production and processing

By designing a tin coating device for LED lamp production and processing, the problems of uneven and waste of solder paste coating in the prior art are solved, uniform coating and recycling of solder paste are achieved, and efficiency and quality of the tin coating process are improved.

CN222608277UActive Publication Date: 2025-03-14SHENZHEN SINOER PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202421316076.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When applying solder paste to existing LED tin coating machines, the amount of solder paste is pre-placed on the steel mesh surface, which causes the solder paste to overflow when the scraper moves, resulting in a decrease in solder paste on the steel mesh, and more solder paste remains on the steel mesh and scraper after the coating is completed.

Method used

A tin coating device for LED lamp production and processing is designed, including a base and a tin coating scraping mechanism. The tin coating scraping mechanism achieves uniform coating of solder paste through components such as mounting frame, sliding groove and sliding block, and reduces the waste of solder paste and the burden of subsequent cleaning through the recycling mechanism.

Benefits of technology

The uniform coating of solder paste is achieved, which reduces the waste of solder paste, reduces the difficulty of subsequent cleaning, and improves the efficiency and quality of the tin coating process.

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Abstract

The utility model relates to the technical field of tin coating for LED lamp production and processing, and discloses a tin coating device for LED lamp production and processing, which comprises a base and a tin coating and slicking mechanism, the tin coating and slicking mechanism comprises a mounting rack, the two sides of the mounting rack are both rotatably connected with fixing bolts, and the fixing bolts are rotatably connected with the base. The mounting frame is movably connected with a tin coating frame through a sliding groove and a sliding block, the tin coating frame is provided with a discharging port through a feeding port, the tin coating frame is fixedly connected with a handle through an anti-overflow frame, and tin paste is poured into the feeding port of the tin coating frame through a tin coating slicking mechanism, so that the tin paste slides down along the inner wall of the feeding port; the tin paste uniformly falls on the circuit board in the operation frame from the discharging port, then the tin coating frame is driven to slide rightwards along the interior of the operation frame through sliding of the sliding block in the sliding groove, the circuit board is uniformly coated with the tin paste, and compared with an existing spraying mode, the tin paste coating device is more uniform in tin paste coating, and waste of the tin paste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tin coating in the production and processing of LED lamps, and in particular to a tin coating device used in the production and processing of LED lamps. Background Art

[0002] In the production process of LED light strips, solder paste is usually first applied to the circuit board through a steel mesh with holes, and then the lamp beads are installed on the corresponding positions of the circuit board coated with solder paste. The circuit board is then heated to harden the solder paste to achieve the welding of the lamp beads. Therefore, the solder paste coating process is very important. When applying solder paste, the existing LED tinning machine first places the solder paste on the steel mesh, and scrapes the surface of the steel mesh with a scraper to make the solder paste fall into the holes on the steel mesh.

[0003] In the prior art, in order to ensure that the holes in the steel mesh can be filled with solder paste, a large amount of solder paste is pre-placed on the surface of the steel mesh. When the scraper moves, the solder paste is squeezed and overflows to the two ends of the scraper, causing the solder paste on the steel mesh to become less and less. After the solder paste coating is completed, a large amount of solder paste remains on the steel mesh and the scraper. For this reason, we propose a tin coating device for the production and processing of LED lamps. Utility Model Content

[0004] The purpose of the utility model is to provide a tin coating device for the production and processing of LED lamps, so as to solve the problem proposed in the above-mentioned background technology that in order to ensure that the holes in the steel mesh can be filled with solder paste, a large amount of solder paste is pre-placed on the surface of the steel mesh, and when the scraper moves, the solder paste is squeezed and overflows to the two ends of the scraper, causing the solder paste on the steel mesh to become less and less, and after the solder paste coating is completed, a large amount of solder paste remains on the steel mesh and the scraper.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tin coating device for the production and processing of LED lamps, comprising a base and a tin coating and scraping mechanism, the tin coating and scraping mechanism comprising a mounting frame, both sides of the mounting frame are rotatably connected with fixing bolts, the mounting frame is movably connected to the tin coating frame through a sliding groove and a sliding block, the tin coating frame is provided with a discharge port through a feed port, and the tin coating frame is fixedly connected with a handle through an anti-overflow frame.

[0006] As a preferred solution, an operating frame is fixedly mounted on the upper surface of the base, a pull-out slot is provided inside the operating frame, and the outer end of the slot extends to the outside of the operating frame, and threaded holes are penetrated through the front of the operating frame near both sides.

[0007] As a preferred solution, the inner side of the mounting frame is abutted against the outer wall of the operating frame, the fixing bolt is threadedly connected to the threaded hole, the sliding groove is opened on the inner side of the mounting frame, the sliding block is fixedly installed on both ends of the tin coating frame, the sliding block is slidably connected to the sliding groove, the feed port is opened inside the upper half of the tin coating frame, the discharge port is opened inside the lower half of the tin coating frame, and the feed port and the discharge port are communicated.

[0008] As a preferred solution, the bottom of the anti-overflow rack is fixedly mounted on the upper surface of the tin coating rack, and the handle is fixedly mounted on the side of the anti-overflow rack.

[0009] As a preferred embodiment, a recovery mechanism is provided inside the operating frame, and the recovery mechanism includes a pull-out plate, which is slidably connected inside a pull-out groove, a pull-out opening is provided at one end of the pull-out plate, a recovery groove is provided at the end of the surface of the pull-out plate away from the pull-out opening, and an arc guide plate is fixedly installed on the left side of the recovery groove.

[0010] As a preferred solution, a scraper is fixedly installed on one end of the upper surface of the pull-out plate close to the pull-out port, fixing parts are fixedly installed on both sides of the scraper, and the fixing parts are fixedly installed on the inner side of the operating frame. A scraper is fixedly installed on the right side of the scraper, and the bottom of the scraper is against the surface of the pull-out plate.

[0011] Technical effects and advantages of the utility model:

[0012] 1. Through the tin coating and leveling mechanism, the solder paste is poured into the feed port of the tin coating rack, so that the solder paste slides down along the inner wall of the feed port and evenly falls onto the circuit board in the operating rack from the discharge port. Then, the sliding block slides in the sliding groove, driving the tin coating rack to slide to the right along the inside of the operating rack, and the solder paste is evenly coated on the circuit board. Compared with the existing spraying method, the solder paste of this device is more evenly coated, reducing the waste of solder paste.

[0013] 2. Through the recovery mechanism, after the solder paste coating is completed, the solder paste that has fallen on the steel net is likely to remain inside the operating frame. The pull-out plate is pulled out of the pull-out slot, so that the solder paste on the pull-out plate is scraped off by the scraper on the scraper frame, and moves along the pull-out plate and slides into the recovery slot, which is convenient and quick, reducing the subsequent cleaning burden. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is an exploded view of the utility model.

[0016] Figure 3 It is an exploded view of the tin coating and scraping mechanism of the utility model.

[0017] Figure 4 It is a partial structural cross-sectional view of the tin coating and leveling mechanism of the utility model.

[0018] Figure 5 This is one of the partial structural schematic diagrams of the recycling mechanism of the utility model.

[0019] Figure 6 This is the second partial structural schematic diagram of the recycling mechanism of the utility model.

[0020] In the figure: 1. base; 2. operating frame; 3. pull-out groove; 4. threaded hole; 5. tin coating and scraping mechanism; 51. mounting frame; 52. sliding groove; 53. fixing bolt; 54. tin coating frame; 55. sliding block; 56. feed port; 57. discharge port; 58. anti-overflow frame; 59. handle; 6. recovery mechanism; 61. pull-out plate; 62. pull-out port; 63. recovery groove; 64. arc guide plate; 65. scraper frame; 66. scraper; 67. fixing parts. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figure 1-6A tin coating device for LED lamp production and processing shown in the figure includes a base 1 and a tin coating and scraping mechanism 5, the tin coating and scraping mechanism 5 includes a mounting frame 51, both sides of the mounting frame 51 are rotatably connected with fixing bolts 53, the mounting frame 51 is movably connected with a tin coating frame 54 through a sliding groove 52 and a sliding block 55, the tin coating frame 54 is provided with a discharge port 57 through a feed port 56, the tin coating frame 54 is fixedly connected with a handle 59 through an anti-overflow frame 58, the inner side of the mounting frame 51 is against the outer wall of the operating frame 2, the fixing bolt 53 is threadedly connected with the threaded hole 4, the sliding groove 52 is opened with the inner side of the mounting frame 51, the sliding block 55 is fixedly installed at both ends of the tin coating frame 54, the sliding block 55 is slidably connected with the sliding groove 52, the feed port 56 is opened inside the upper half of the tin coating frame 54, and the discharge port 57 is opened in the lower half of the tin coating frame 54. Inside, the feed port 56 and the discharge port 57 are connected, the bottom of the anti-overflow frame 58 is fixedly installed on the upper surface of the tin coating frame 54, and the handle 59 is fixedly installed on the side of the anti-overflow frame 58. The fixing bolt 53 is tightened in the threaded hole 4 of the operating frame 2, and the mounting frame 51 is installed on the operating frame 2. When the LED lamp is produced and tinned, the steel mesh is fixed at the lower end of the discharge port 57, and the solder paste is poured into the feed port 56 of the tin coating frame 54, so that the solder paste slides down along the inner wall of the feed port 56 and falls evenly from the discharge port 57 onto the circuit board in the operating frame 2. Then, the sliding block 55 slides in the sliding groove 52, driving the tin coating frame 54 to slide to the right along the inside of the operating frame 2, and the solder paste is evenly coated on the circuit board. Compared with the existing spraying method, the solder paste coating of this device is more even, reducing the waste of solder paste.

[0023] In this embodiment, a recovery mechanism 6 is provided inside the operating frame 2, and the recovery mechanism 6 includes a pull-out plate 61, which is slidably connected to the inside of the pull-out groove 3, and a pull-out opening 62 is provided at one end of the pull-out plate 61, and a recovery groove 63 is provided at the end of the surface of the pull-out plate 61 away from the pull-out opening 62, and a circular arc guide plate 64 is fixedly installed on the left side of the recovery groove 63, and a scraper 65 is fixedly installed on the upper surface of the pull-out plate 61 near the pull-out opening 62. Both sides of the scraper 65 are fixedly installed with fixed Part 67, the fixing part 67 is fixedly installed on the inner side of the operating frame 2, and a scraper 66 is fixedly installed on the right side of the scraper frame 65, and the bottom of the scraper 66 is against the surface of the pull-out plate 61. After the LED circuit board is tinned, hold the pull-out mouth 62 and pull the pull-out plate 61 out of the pull-out groove 3, so that the scraper 66 at the lower end of the scraper frame 65 scrapes the surface of the pull-out plate 61, and the solder paste on the pull-out plate 61 is scraped into the recovery groove 63 along the arc guide plate 64, which reduces the subsequent cleaning burden.

[0024] In this embodiment, an operating frame 2 is fixedly mounted on the upper surface of the base 1, a pull-out groove 3 is provided inside the operating frame 2, and its outer end extends to the outside of the operating frame 2, and threaded holes 4 are penetrated on the front side of the operating frame 2 near both sides.

[0025] Working principle of the utility model: the utility model is a tin coating device for the production and processing of LED lamps. The mounting frame 51 is installed on the operating frame 2 by tightening the fixing bolt 53 in the threaded hole 4 of the operating frame 2. When tinning the LED lamp, the steel mesh is fixed at the lower end of the discharge port 57, and the solder paste is poured into the feed port 56 of the tin coating frame 54, so that the solder paste slides down along the inner wall of the feed port 56 and falls evenly from the discharge port 57 onto the circuit board in the operating frame 2. Then, the sliding block 55 slides in the sliding groove 52, driving the tin coating frame 54 to slide to the right along the inside of the operating frame 2, and the solder paste is evenly coated on the circuit board. Compared with the existing spraying method, the solder paste of this device is more evenly coated, reducing the waste of solder paste.

[0026] After the LED circuit board is tinned, hold the pull-out opening 62 and pull the pull-out plate 61 out of the pull-out groove 3, so that the scraper 66 at the lower end of the scraper 65 scrapes the surface of the pull-out plate 61, and the solder paste on the pull-out plate 61 is scraped along the arc guide plate 64 into the recovery groove 63, reducing the subsequent cleaning burden.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tin coating device for LED lamp production and processing, comprising a base (1) and a tin coating and scraping mechanism (5), characterized in that: The tin coating and scraping mechanism (5) comprises a mounting frame (51), both sides of which are rotatably connected with fixing bolts (53), the mounting frame (51) is movably connected with a tin coating frame (54) through a sliding groove (52) and a sliding block (55), the tin coating frame (54) is provided with a discharge port (57) through a feed port (56), and the tin coating frame (54) is fixedly connected with a handle (59) through an anti-overflow frame (58).

2. The tin coating device for LED lamp production and processing according to claim 1, characterized in that: An operating frame (2) is fixedly mounted on the upper surface of the base (1); a pull-out groove (3) is provided inside the operating frame (2), the outer end of which extends to the outside of the operating frame (2); and threaded holes (4) are penetrated through the front of the operating frame (2) near the two sides.

3. The tin coating device for LED lamp production and processing according to claim 2, characterized in that: The inner side of the mounting frame (51) abuts against the outer wall of the operating frame (2), the fixing bolt (53) is threadedly connected to the threaded hole (4), the sliding groove (52) is opened on the inner side of the mounting frame (51), the sliding block (55) is fixedly installed at both ends of the tin coating frame (54), the sliding block (55) is slidably connected to the sliding groove (52), the feed port (56) is opened inside the upper half of the tin coating frame (54), the discharge port (57) is opened inside the lower half of the tin coating frame (54), and the feed port (56) and the discharge port (57) are communicated.

4. The tin coating device for LED lamp production and processing according to claim 3, characterized in that: The bottom of the anti-overflow frame (58) is fixedly mounted on the upper surface of the tinning frame (54), and the handle (59) is fixedly mounted on the side of the anti-overflow frame (58).

5. The tin coating device for LED lamp production and processing according to claim 2, characterized in that: A recovery mechanism (6) is provided inside the operating frame (2), and the recovery mechanism (6) comprises a pull-out plate (61), the pull-out plate (61) is slidably connected inside the pull-out groove (3), one end of the pull-out plate (61) is provided with a pull-out opening (62), and a recovery groove (63) is provided on the surface of the pull-out plate (61) at one end away from the pull-out opening (62), and a circular arc guide plate (64) is fixedly installed on the left side of the recovery groove (63).

6. The tin coating device for LED lamp production and processing according to claim 5, characterized in that: A scraper (65) is fixedly mounted on one end of the upper surface of the pull-out plate (61) close to the pull-out opening (62), fixing members (67) are fixedly mounted on both sides of the scraper (65), and the fixing members (67) are fixedly mounted on the inner side surface of the operating frame (2), and a scraper plate (66) is fixedly mounted on the right side of the scraper plate (65), and the bottom of the scraper plate (66) abuts against the surface of the pull-out plate (61).