Splicing auxiliary device of steel corrugated pipe culvert
By designing a splicing auxiliary device for steel corrugated culverts, the coaxial alignment of corrugated pipes is achieved using the lead screw and the drive motor, and the welding quality is improved through the semicircular positioning claws and welding platform, the problem of poor sealing at the connection of steel corrugated pipes is solved, and high-quality welding and sealing effects are achieved.
Patent Information
- Application Number
- CN202420898115.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the prior art, during the installation and splicing of steel corrugated culverts, the coaxial arrangement of two corrugated pipes cannot be guaranteed, resulting in uneven welds at the connection and poor sealing.
A splicing auxiliary device for steel corrugated culverts is designed, including a base, a lead screw, a drive motor, a semicircular positioning jaw and a welding platform. The coaxial alignment of the corrugated pipe is achieved through the lead screw and a drive motor, and the semicircular positioning jaw and a welding platform are used to improve welding quality and sealing.
The flat alignment and coaxial setting of the connection ends of the steel corrugated pipe culverts are realized, which improves welding quality and sealing, and solves the problem of poor sealing.
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Figure CN222608575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corrugated pipe construction, in particular to a splicing auxiliary device for a steel corrugated pipe culvert. Background Art
[0002] Steel corrugated culvert, also called corrugated pipe culvert, is a metal pipe-like structure made of carbon steel plate by cold forming, with a corrugated cross-section on the pipe wall and corrosion-resistant treatment on the pipe surface. It is used to replace concrete culverts and small bridges in highway and railway projects. The high-strength steel corrugated pipe with a certain flexibility not only improves the ability to adapt to the deformation of the foundation and base, and effectively solves the problem of culvert damage caused by uneven settlement of the foundation, but also the corrugated culvert has excellent force characteristics due to the existence of axial corrugations. The stress and strain caused by the load are borne axially and radially at the same time, which can disperse the effect of the load to a greater extent and better play the advantages of the steel structure. When installing and splicing the steel corrugated culvert, the connection ends of the two steel corrugated culverts are generally welded and fixed. In fact, the connection ends of the two steel corrugated culverts are manually aligned and then welded. This method cannot ensure the coaxial setting of the two corrugated pipes, which makes it impossible to align the end edges of the two steel corrugated culverts evenly, resulting in welds at the connection of the two steel corrugated culverts, which leads to poor sealing at the connection of the steel corrugated culvert. Utility Model Content
[0003] The utility model proposes a splicing auxiliary device for steel corrugated pipe culverts to solve the problem that the existing method of manually aligning the connection ends of two steel corrugated pipe culverts and then welding them cannot ensure the coaxial arrangement of the two corrugated pipes, resulting in the inability to align the end edges of the two steel corrugated pipe culverts smoothly, causing a weld to appear at the connection of the two steel corrugated pipe culverts, thereby resulting in poor sealing of the connection of the steel corrugated pipe culverts.
[0004] The utility model discloses a splicing auxiliary device for a steel corrugated pipe culvert, and its specific structure includes a base 1, a nut slider 2, a trapezoidal connecting block 3, a first semicircular positioning claw 4, a lead screw 5, a welding platform 6, a second semicircular positioning claw 8, a coupling 9, a driving motor 10, a light bar 11, a third semicircular positioning claw 12, a connecting block 13 and a light bar support 14;
[0005] The base 1 is a box structure with a cavity, a lead screw 5 is provided in the middle of the interior of the base 1 along the length direction, a support plate is provided at the bottom of both sides of the base 1, a drive motor 10 is provided in the middle of the support plate at the bottom of one side of the base 1, one end of the lead screw 5 passes through the outer shell of the base 1, and is fixedly connected to the output end of the drive motor 10 through a coupling 9, and the other end of the lead screw 5 is rotatably connected to the inner wall of the base 1, a strip through hole is processed in the middle of the upper surface of the base 1 along the length direction, two threaded sections are provided on the lead screw 5, and the rotation directions of the two threaded sections are opposite, a nut slider 2 is provided on each of the two threaded sections of the lead screw 5, and a trapezoidal connecting block is provided on the upper surface of each nut slider 2 3. After the top of the trapezoidal connecting block 3 passes through the strip-shaped through hole on the upper surface of the base 1, it is fixedly connected to the arc bottom surface of the No. 1 semicircular positioning claw 4. A welding platform 6 is provided at the center of the upper surface of the base 1. Two No. 2 semicircular positioning claws 8 are evenly provided on the upper surface of the welding platform 6 along the length direction. A pair of light bar supports 14 are respectively provided at the outer ends of the upper surfaces of the support plates on both sides of the base 1. A light bar 11 is provided between each light bar support 14 and the side surface of the base 1. A slider is respectively provided on the pair of light bars 11 on the upper surface of the support plate, and a connecting block 13 is fixedly provided between the two sliders, and a No. 3 semicircular positioning claw 12 is provided at the center of the upper surface of the connecting block 13;
[0006] Furthermore, the first semicircular positioning claw 4, the second semicircular positioning claw 8 and the third semicircular positioning claw 12 are coaxially arranged;
[0007] Furthermore, a gap of 10 mm to 20 mm is provided between the two No. 2 semicircular positioning claws 8 on the welding platform 6;
[0008] Furthermore, the inner surfaces of the first semicircular positioning claw 4, the second semicircular positioning claw 8 and the third semicircular positioning claw 12 are respectively processed with a plurality of rectangular grooves evenly along the circumferential direction, and a cylindrical roller 7 is arranged inside each rectangular groove, and the cylindrical roller 7 is rotatably connected to the inner wall of the rectangular groove through a pin shaft;
[0009] Furthermore, the outer circumferential surface of the cylindrical roller 7 is provided with an anti-slip rubber layer;
[0010] Furthermore, the driving motor 10 is fixedly connected to the upper surface of the support plate on one side of the base 1 through a motor seat;
[0011] Furthermore, the connecting block 13 is integrally arranged with the sliders on the pair of optical bars 11;
[0012] Furthermore, a bearing seat assembly is provided in the middle of both sides of the base 1, and the end of the optical rod 11 is rotatably connected to the inner wall of the base 1 through the bearing seat assembly;
[0013] Furthermore, when in use, first place the steel corrugated pipe culvert on the No. 1 semicircular positioning claw 4 and the No. 3 semicircular positioning claw 12 on one side of the device, and then place another steel corrugated pipe culvert on the No. 1 semicircular positioning claw 4 and the No. 3 semicircular positioning claw 12 on the other side of the device; then start the drive motor 10, and use one end of the lead screw 5 to pass through the outer shell of the base 1, and then fix it with the output end of the drive motor 10 through the coupling 9, and the other end of the lead screw 5 is rotatably connected to the inner wall of the base 1; the drive motor 10 drives the lead screw 5 to rotate continuously, and since the lead screw 5 is provided with two threaded sections, and the rotation directions of the two threaded sections are opposite, the nut sliders 2 on the two threaded sections are synchronously moved toward the center of the welding platform 6 of the device, so that the two steel corrugated pipe culvert connection ends gradually approach each other until they are in contact, and the drive motor 10 brakes after the two steel corrugated pipe culvert connection ends are in contact; thereby, the connection ends of the two steel corrugated pipe culverts can be aligned flatly, and the two bellows can be ensured to be coaxially arranged;
[0014] At this time, two No. 2 semicircular positioning claws 8 are evenly arranged along the length direction on the upper surface of the welding platform 6, and a gap of 10mm to 20mm is arranged between the two No. 2 semicircular positioning claws 8, so that the No. 2 semicircular positioning claws 8 play a certain supporting role on the connecting end of the steel corrugated pipe culvert; finally, the welding personnel can perform welding operations on the connecting ends of the two steel corrugated pipe culverts along the gap between the two No. 2 semicircular positioning claws 8, because the inner surfaces of the No. 1 semicircular positioning claw 4, the No. 2 semicircular positioning claw 8 and the No. 3 semicircular positioning claw 12 are respectively processed with a plurality of rectangular grooves evenly along the circumferential direction, and a cylindrical roller 7 is arranged inside each rectangular groove, and the cylindrical roller 7 is rotatably connected to the inner wall of the rectangular groove through a pin shaft; during welding, the two steel corrugated pipe culverts can be rotated circumferentially at the same time to ensure the welding quality and uniformity of the connection between the two steel corrugated pipe culverts, thereby greatly improving the sealing of the connection between the two steel corrugated pipe culverts.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. The utility model overcomes the shortcomings of the prior art. After one end of the lead screw passes through the outer shell of the base, it is fixedly connected to the output end of the driving motor through a coupling, and the other end of the lead screw is rotatably connected to the inner wall of the base; the driving motor drives the lead screw to rotate continuously. Since the lead screw is provided with two threaded sections, and the rotation directions of the two threaded sections are opposite, the nut sliders on the two threaded sections are synchronously moved toward the center of the welding platform of the device, so that the two connecting ends of the steel corrugated pipe culverts are gradually approached until they are in contact, and combined with the coaxial arrangement of the No. 1 semicircular positioning claw, the No. 2 semicircular positioning claw and the No. 3 semicircular positioning claw, the connection ends of the two steel corrugated pipe culverts can be aligned flatly and the coaxial arrangement of the two corrugated pipes can be ensured.
[0017] 2. The utility model overcomes the shortcomings of the prior art. Two No. 2 semicircular positioning claws are evenly arranged along the length direction on the upper surface of the welding platform. A gap of 10mm to 20mm is arranged between the two No. 2 semicircular positioning claws. The No. 2 semicircular positioning claws play a certain supporting role on the connecting end of the steel corrugated pipe culvert; the welding personnel can perform welding operations on the connecting ends of the two steel corrugated pipe culverts along the gap between the two No. 2 semicircular positioning claws. Since the inner surfaces of the No. 1 semicircular positioning claw, the No. 2 semicircular positioning claw and the No. 3 semicircular positioning claw are respectively evenly processed with a plurality of rectangular grooves along the circumferential direction, and a cylindrical roller is arranged inside each rectangular groove, and the cylindrical roller is rotatably connected to the inner wall of the rectangular groove through a pin shaft; during welding, the two steel corrugated pipe culverts can be rotated circumferentially at the same time to ensure the welding quality and uniformity of the connection between the two steel corrugated pipe culverts, thereby greatly improving the sealing of the connection between the two steel corrugated pipe culverts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a main sectional view of a splicing auxiliary device for a steel corrugated pipe culvert described in the utility model. DETAILED DESCRIPTION
[0019] Specific implementation method 1: Combination Figure 1 The present embodiment is described. The splicing auxiliary device of the steel corrugated pipe culvert described in the present embodiment comprises a base 1, a nut slider 2, a trapezoidal connecting block 3, a first semicircular positioning claw 4, a lead screw 5, a welding platform 6, a second semicircular positioning claw 8, a coupling 9, a driving motor 10, a light bar 11, a third semicircular positioning claw 12, a connecting block 13 and a light bar support 14.
[0020] The base 1 is a box structure with a cavity, a lead screw 5 is provided in the middle of the interior of the base 1 along the length direction, a support plate is provided at the bottom of both sides of the base 1, a drive motor 10 is provided in the middle of the support plate at the bottom of one side of the base 1, one end of the lead screw 5 passes through the outer shell of the base 1, and is fixedly connected to the output end of the drive motor 10 through a coupling 9, and the other end of the lead screw 5 is rotatably connected to the inner wall of the base 1, a strip through hole is processed in the middle of the upper surface of the base 1 along the length direction, two threaded sections are provided on the lead screw 5, and the rotation directions of the two threaded sections are opposite, a nut slider 2 is provided on each of the two threaded sections of the lead screw 5, and a trapezoidal connecting block is provided on the upper surface of each nut slider 2 3. After the top of the trapezoidal connecting block 3 passes through the strip-shaped through hole on the upper surface of the base 1, it is fixedly connected to the arc bottom surface of the No. 1 semicircular positioning claw 4. A welding platform 6 is provided at the center of the upper surface of the base 1. Two No. 2 semicircular positioning claws 8 are evenly provided on the upper surface of the welding platform 6 along the length direction. A pair of light bar supports 14 are respectively provided at the outer ends of the upper surfaces of the support plates on both sides of the base 1. A light bar 11 is provided between each light bar support 14 and the side surface of the base 1. A slider is respectively provided on the pair of light bars 11 on the upper surface of the support plate, and a connecting block 13 is fixedly provided between the two sliders, and a No. 3 semicircular positioning claw 12 is provided at the center of the upper surface of the connecting block 13;
[0021] In the present specific embodiment, when in use, firstly, a steel corrugated pipe culvert is placed on the No. 1 semicircular positioning claw 4 and the No. 3 semicircular positioning claw 12 on one side of the device, and then another steel corrugated pipe culvert is placed on the No. 1 semicircular positioning claw 4 and the No. 3 semicircular positioning claw 12 on the other side of the device; then, the drive motor 10 is started, and one end of the lead screw 5 is fixedly connected to the output end of the drive motor 10 through the coupling 9 after passing through the outer shell of the base 1, and the other end of the lead screw 5 is rotatably connected to the inner wall of the base 1; the drive motor 10 drives the lead screw 5 to rotate continuously, and since the lead screw 5 is provided with two threaded sections, and the rotation directions of the two threaded sections are opposite, the nut sliders 2 on the two threaded sections are synchronously moved toward the center of the welding platform 6 of the device, so that the two connecting ends of the steel corrugated pipe culverts are gradually approached until they are in contact, and the drive motor 10 is braked after the connecting ends of the two steel corrugated pipe culverts are in contact; thereby, the connecting ends of the two steel corrugated pipe culverts can be aligned flatly, and the two bellows can be ensured to be coaxially arranged;
[0022] At this time, two No. 2 semicircular positioning claws 8 are evenly arranged along the length direction on the upper surface of the welding platform 6, and a gap of 10mm to 20mm is arranged between the two No. 2 semicircular positioning claws 8, so that the No. 2 semicircular positioning claws 8 play a certain supporting role on the connecting end of the steel corrugated pipe culvert; finally, the welding personnel can perform welding operations on the connecting ends of the two steel corrugated pipe culverts along the gap between the two No. 2 semicircular positioning claws 8, because the inner surfaces of the No. 1 semicircular positioning claw 4, the No. 2 semicircular positioning claw 8 and the No. 3 semicircular positioning claw 12 are respectively processed with a plurality of rectangular grooves evenly along the circumferential direction, and a cylindrical roller 7 is arranged inside each rectangular groove, and the cylindrical roller 7 is rotatably connected to the inner wall of the rectangular groove through a pin shaft; during welding, the two steel corrugated pipe culverts can be rotated circumferentially at the same time to ensure the welding quality and uniformity of the connection between the two steel corrugated pipe culverts, thereby greatly improving the sealing of the connection between the two steel corrugated pipe culverts.
[0023] Specific implementation method 2: Combination Figure 1 This embodiment is described as a further limitation of the splicing auxiliary device described in the specific embodiment 1. This embodiment describes a splicing auxiliary device for a steel corrugated pipe culvert, wherein the No. 1 semicircular positioning claw 4, the No. 2 semicircular positioning claw 8 and the No. 3 semicircular positioning claw 12 are coaxially arranged.
[0024] Specific implementation method three: Combination Figure 1 This embodiment is described as a further limitation of the splicing auxiliary device described in the specific embodiment 1. In this embodiment, a splicing auxiliary device for a steel corrugated pipe culvert is described, and a gap of 10 mm to 20 mm is provided between the two No. 2 semicircular positioning claws 8 on the welding platform 6.
[0025] Specific implementation method four: Combination Figure 1 The present embodiment is described. The present embodiment is a further limitation of the splicing auxiliary device described in the second specific embodiment. The present embodiment describes a splicing auxiliary device for a steel corrugated pipe culvert. The inner surfaces of the No. 1 semicircular positioning claw 4, the No. 2 semicircular positioning claw 8 and the No. 3 semicircular positioning claw 12 are respectively uniformly processed with a plurality of rectangular grooves along the circumferential direction, and a cylindrical roller 7 is provided inside each rectangular groove, and the cylindrical roller 7 is rotatably connected to the inner wall of the rectangular groove through a pin shaft.
[0026] Specific implementation method five: Combination Figure 1 This embodiment is described. This embodiment is a further limitation of the splicing auxiliary device described in the fourth embodiment. In this embodiment, a splicing auxiliary device for a steel corrugated pipe culvert is described. The outer circumferential surface of the cylindrical roller 7 is provided with an anti-slip rubber layer.
[0027] In this specific embodiment, a non-slip rubber layer is provided on the circumferential outer surface of the cylindrical roller 7 to prevent the steel bellows culvert and the cylindrical roller 7 from slipping in the axial direction, thereby preventing the steel bellows culvert from separating from the semicircular positioning claws.
[0028] Specific implementation method six: Combination Figure 1 This embodiment is described as a further limitation of the splicing auxiliary device described in the specific embodiment 1. This embodiment describes a splicing auxiliary device for a steel corrugated pipe culvert, wherein the driving motor 10 is fixedly connected to the upper surface of a support plate on one side of the base 1 through a motor seat.
[0029] Specific implementation method seven: Combination Figure 1 This embodiment is described as a further limitation of the splicing auxiliary device described in the specific embodiment 1. In this embodiment, a splicing auxiliary device for a steel corrugated pipe culvert is described, and the connecting block 13 is integrally arranged with a pair of sliders on the optical bars 11.
[0030] Specific implementation method eight: Combination Figure 1 To explain this embodiment, this embodiment is a further limitation of the splicing auxiliary device described in the specific embodiment 1. This embodiment describes a splicing auxiliary device for a steel corrugated pipe culvert, in which a bearing seat assembly is respectively provided in the middle of both sides of the interior of the base 1, and the end of the optical rod 11 is rotatably connected to the inner wall of the base 1 through the bearing seat assembly.
[0031] How it works
[0032] When in use, first place the steel corrugated pipe culvert on the No. 1 semicircular positioning claw 4 and the No. 3 semicircular positioning claw 12 on one side of the device, and then place another steel corrugated pipe culvert on the No. 1 semicircular positioning claw 4 and the No. 3 semicircular positioning claw 12 on the other side of the device; then start the drive motor 10, and use one end of the lead screw 5 to pass through the outer shell of the base 1, and then fix it with the output end of the drive motor 10 through the coupling 9, and the other end of the lead screw 5 is rotatably connected to the inner wall of the base 1; the drive motor 10 drives the lead screw 5 to rotate continuously, and since the lead screw 5 is provided with two threaded sections, and the rotation directions of the two threaded sections are opposite, the nut sliders 2 on the two threaded sections are synchronously moved toward the center of the welding platform 6 of the device, so that the two steel corrugated pipe culvert connection ends gradually approach each other until they are in contact, and the drive motor 10 brakes after the two steel corrugated pipe culvert connection ends are in contact; thereby, the connection ends of the two steel corrugated pipe culverts can be aligned flatly, and the two bellows can be ensured to be coaxially arranged;
[0033] At this time, two No. 2 semicircular positioning claws 8 are evenly arranged along the length direction on the upper surface of the welding platform 6, and a gap of 10mm to 20mm is arranged between the two No. 2 semicircular positioning claws 8, so that the No. 2 semicircular positioning claws 8 play a certain supporting role on the connecting end of the steel corrugated pipe culvert; finally, the welding personnel can perform welding operations on the connecting ends of the two steel corrugated pipe culverts along the gap between the two No. 2 semicircular positioning claws 8, because the inner surfaces of the No. 1 semicircular positioning claw 4, the No. 2 semicircular positioning claw 8 and the No. 3 semicircular positioning claw 12 are respectively processed with a plurality of rectangular grooves evenly along the circumferential direction, and a cylindrical roller 7 is arranged inside each rectangular groove, and the cylindrical roller 7 is rotatably connected to the inner wall of the rectangular groove through a pin shaft; during welding, the two steel corrugated pipe culverts can be rotated circumferentially at the same time to ensure the welding quality and uniformity of the connection between the two steel corrugated pipe culverts, thereby greatly improving the sealing of the connection between the two steel corrugated pipe culverts.
Claims
1. A splicing auxiliary device for a steel corrugated pipe culvert, characterized in that: It comprises a base (1), a nut slider (2), a trapezoidal connecting block (3), a first semicircular positioning claw (4), a lead screw (5), a welding platform (6), a second semicircular positioning claw (8), a coupling (9), a driving motor (10), a smooth rod (11), a third semicircular positioning claw (12), a connecting block (13) and a smooth rod support (14); The base (1) is a box structure with a cavity. A lead screw (5) is provided in the middle of the interior of the base (1) along the length direction. A support plate is provided at the bottom of both sides of the base (1). A driving motor (10) is provided in the middle of the support plate at the bottom of one side of the base (1). After one end of the lead screw (5) passes through the outer shell of the base (1), it is fixedly connected to the output end of the driving motor (10) through a coupling (9). The other end of the lead screw (5) is rotatably connected to the inner wall of the base (1). A strip-shaped through hole is processed in the middle of the upper surface of the base (1) along the length direction. Two threaded sections are provided on the lead screw (5), and the rotation directions of the two threaded sections are opposite. A nut slider (2) is provided on each of the two threaded sections of the lead screw (5). The upper surface of each nut slider (2) is provided with a trapezoidal connecting block. (3), after the top of the trapezoidal connecting block (3) passes through the strip-shaped through hole on the upper surface of the base (1), it is fixedly connected to the arc bottom surface of the No. 1 semicircular positioning claw (4), a welding platform (6) is provided at the center of the upper surface of the base (1), and two No. 2 semicircular positioning claws (8) are evenly provided on the upper surface of the welding platform (6) along the length direction, a pair of light bar supports (14) are respectively provided at the outer ends of the upper surfaces of the support plates on both sides of the base (1), a light bar (11) is provided between each light bar support (14) and the side surface of the base (1), a sliding block is respectively provided on the pair of light bars (11) on the upper surface of the support plate, and a connecting block (13) is fixedly provided between the two sliding blocks, and a No. 3 semicircular positioning claw (12) is provided at the center of the upper surface of the connecting block (13).
2. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 1 is characterized in that: The first semicircular positioning claw (4), the second semicircular positioning claw (8) and the third semicircular positioning claw (12) are coaxially arranged.
3. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 1 is characterized in that: A gap of 10 mm to 20 mm is provided between the two No. 2 semicircular positioning claws (8) on the welding platform (6).
4. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 2 is characterized in that: The inner surfaces of the No. 1 semicircular positioning claw (4), the No. 2 semicircular positioning claw (8) and the No. 3 semicircular positioning claw (12) are respectively processed with a plurality of rectangular grooves evenly along the circumferential direction, and a cylindrical roller (7) is arranged inside each rectangular groove, and the cylindrical roller (7) is rotatably connected to the inner wall of the rectangular groove through a pin shaft.
5. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 4 is characterized in that: The outer circumferential surface of the cylindrical roller (7) is provided with an anti-slip rubber layer.
6. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 1 is characterized in that: The driving motor (10) is fixedly connected to the upper surface of a support plate on one side of the base (1) via a motor seat.
7. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 1 is characterized in that: The connecting block (13) is integrally arranged with the sliding blocks on a pair of optical bars (11).
8. The splicing auxiliary device for a steel corrugated pipe culvert according to claim 1 is characterized in that: A bearing seat assembly is respectively provided in the middle of both sides of the base (1), and the end of the optical rod (11) is rotatably connected to the inner wall of the base (1) through the bearing seat assembly.