Autoclaved aerated concrete plate forming device with automatic demolding function

By designing an autoclaved aerated concrete slab forming device for automatic molding, the automatic molding of concrete slabs is achieved by using mechanical driving and cylinder expansion and contraction, solving the problem of manual auxiliary molding in the prior art, improving the forming efficiency and reducing friction.

CN222609952UActive Publication Date: 2025-03-14JIANGXI JINTE NEW WALL MATERIAL CO LTD
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Patent Information

Application Number
CN202421042818.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing autoclaved aerated concrete slab forming device requires manual auxiliary mold release, which consumes manpower and affects molding efficiency.

Method used

An automatic release of autoclaved aerated concrete slab molding device is designed, using components such as rotating columns, gears, cylinders and knocking mechanisms. The concrete slab is automatically released through mechanical driving and cylinder expansion and contraction, and the friction between the mold and the plate is reduced by spraying lubricant.

Benefits of technology

The automatic molding of concrete slabs after forming is realized, saving manpower and improving the molding efficiency of concrete slabs, while reducing the friction between the mold and the plate, making it easier to demold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of concrete plate production, in particular to an autoclaved aerated concrete plate forming device capable of automatically demolding. According to the autoclaved aerated concrete plate forming device capable of achieving automatic demolding, the formed concrete plate can be automatically separated from the mold, manpower is saved, and the forming efficiency of the concrete plate is improved. An autoclaved aerated concrete plate forming device capable of achieving automatic demolding comprises connecting frames, a mold, a motor and the like, the left connecting frame and the right connecting frame are connected to the front side and the rear side of the mold, and the motor is connected to the left side of the front portion of the mold. A second belt rotates to drive a rotating trigger column to rotate, so that the rotating trigger column extrudes a beating plate to rotate, and the beating plate beats a connecting template under the acting force of a spring, so that a formed concrete plate can be automatically separated from a mold, and the production efficiency is improved. Manpower is saved; and the forming efficiency of the concrete plate is improved.
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Description

Technical Field

[0001] The utility model relates to the field of concrete plate production, in particular to an automatic demoulding autoclaved aerated concrete plate forming device. Background Art

[0002] The autoclaved aerated concrete board forming device is a device used to produce aerated concrete boards. Its main function is to solidify and shape the concrete slurry by autoclaving and heating after filling the mold, and then demould it to obtain the finished board. However, since the formed concrete board is difficult to be separated from the mold, manual demoulding is required, which consumes manpower and affects the efficiency of concrete board forming.

[0003] Therefore, an automatic demoulding autoclaved aerated concrete slab forming device has been developed, which can automatically release the formed concrete slab from the mold, save manpower and improve the concrete slab forming efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of existing autoclaved aerated concrete plate forming devices, which require manual assisted demoulding, consume manpower, and affect the forming efficiency of concrete plates, the utility model provides an autoclaved aerated concrete plate forming device with automatic demoulding, which can automatically separate the formed concrete plates from the mold, save manpower and improve the forming efficiency of concrete plates.

[0005] The invention discloses an autoclaved aerated concrete plate forming device with automatic demoulding, comprising a connecting frame, a mold, a motor, a rotating column, a first rotating plate, a first belt, a gear, a rotating tooth column, a second rotating plate, a cylinder, a connecting template and a knocking mechanism, wherein two connecting frames on the left and right sides of the mold are connected, the left side of the front of the mold is connected to the motor, the front side of the lower part of the mold is rotatably connected to the rotating column, the rotating column is connected to the output shaft of the motor, the first rotating plate is connected to the rotating column, the first rotating plate contacts the mold, the right side of the rear of the mold is rotatably connected to the gear, the first belt is wound around the gear and the rotating column through a pulley, the rear side of the lower part of the mold is rotatably connected to the rotating tooth column, the right side of the rotating tooth column is also connected to the gear, the gears are meshed with each other, the second rotating plate is connected to the rotating tooth column, the second rotating plate contacts the mold, the upper side of the middle part of the mold is connected to the cylinder, the connecting template is connected to the telescopic end of the cylinder, the connecting template is located inside the mold, and the mold is provided with a knocking mechanism capable of knocking the connecting template.

[0006] Further description: the connecting frame is provided with a mounting hole.

[0007] Further explanation: the knocking mechanism includes a second belt, a rotating trigger column, a knocking plate and a spring. The front part of the mold is rotatably connected to the rotating trigger column, and the second belt is wound around the rotating trigger column and the rotating column through a pulley. A plurality of knocking plates are rotatably connected to the front side of the upper part of the mold, and springs are connected between the knocking plates and the mold, and the knocking plates are squeezed together with the rotating trigger column.

[0008] Further description: a striking ball is provided on the striking board.

[0009] Further description, it also includes a spraying mechanism, which includes a connecting pipe and a spraying pipe. The upper left side of the mold is connected to the connecting pipe, and the upper part of the mold is connected to two front and rear spraying pipes, and the spraying pipes are connected to the connecting pipe.

[0010] Further description, a spray head is provided on the spray pipe.

[0011] The beneficial effects of the utility model are as follows: 1. The utility model drives the rotating trigger column to rotate by rotating the second belt, so that the rotating trigger column squeezes the striking plate to rotate, and under the action of the spring, the striking plate strikes the connecting template, so that the formed concrete slab can be automatically separated from the mold, saving manpower and improving the forming efficiency of the concrete slab.

[0012] 2. The utility model introduces lubricant into the connecting pipe so that the lubricant is sprayed from the spray pipe to between the mold and the concrete plate, thereby reducing the friction between the mold and the concrete plate and making it easier to demould the concrete plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the utility model.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 4 It is a three-dimensional structural schematic diagram of the knocking mechanism and the spraying mechanism of the utility model.

[0017] Markings in the accompanying drawings: 1: connecting frame, 2: mold, 3: motor, 4: rotating column, 40: first rotating plate, 5: first belt, 6: gear, 7: rotating gear column, 70: second rotating plate, 8: cylinder, 9: connecting template, 10: knocking mechanism, 100: second belt, 101: rotating trigger column, 102: knocking plate, 103: spring, 11: spraying mechanism, 110: connecting pipe, 111: spraying pipe. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0019] An automatic demoulding autoclaved aerated concrete board forming device, such as Figure 1-Figure 3 As shown, it includes a connecting frame 1, a mold 2, a motor 3, a rotating column 4, a first rotating plate 40, a first belt 5, a gear 6, a rotating gear column 7, a second rotating plate 70, a cylinder 8, a connecting template 9 and a knocking mechanism 10. The front and rear sides of the mold 2 are connected to the left and right connecting frames 1. The connecting frames 1 are provided with mounting holes for easy installation and fixation. The left front part of the mold 2 is connected to the motor 3. The front lower part of the mold 2 is rotatably connected to the rotating column 4. The rotating column 4 is connected to the output shaft of the motor 3. The rotating column 4 is connected to the first rotating plate 40. The first rotating plate 40 is in contact with the mold 2, a gear 6 is rotatably connected to the right side of the rear of the mold 2, a first belt 5 is wound around the gear 6 and the rotating column 4 through a pulley, a rotating tooth column 7 is rotatably connected to the rear side of the lower part of the mold 2, a gear 6 is also connected to the right side of the rotating tooth column 7, the gears 6 are meshed with each other, a second rotating plate 70 is connected to the rotating tooth column 7, the second rotating plate 70 is in contact with the mold 2, a cylinder 8 is connected to the upper side of the middle part of the mold 2, a connecting template 9 is connected to the telescopic end of the cylinder 8, the connecting template 9 is located on the inner side of the mold 2, and a knocking mechanism 10 is provided on the mold 2.

[0020] like Figure 1 , Figure 2 and Figure 4 As shown, the knocking mechanism 10 includes a second belt 100, a rotating trigger column 101, a knocking plate 102 and a spring 103. The front part of the mold 2 is rotatably connected to the rotating trigger column 101, and the second belt 100 is wound around the rotating trigger column 101 and the rotating column 4 through a pulley. A plurality of knocking plates 102 are rotatably connected to the front side of the upper part of the mold 2. The knocking plates 102 are provided with knocking balls for easy knocking. The knocking plates 102 are connected to the mold 2 with springs 103, and the knocking plates 102 are squeezed and fitted with the rotating trigger column 101.

[0021] When using the utility model, firstly, the mold 2 is installed in the concrete slab production area through the connecting frame 1, and then the concrete slurry is filled into the mold 2, and the concrete slurry is steamed and heated so that the concrete slurry is solidified and formed in the connecting template 9. After the concrete slab is formed, the motor 3 is started to drive the rotating column 4 to rotate, so that the first rotating plate 40 rotates and no longer contacts the mold 2. While the rotating column 4 rotates, the gear 6 is driven to rotate through the first belt 5, so that the gear 6 meshes and moves, driving the rotating gear column 7 to rotate, so that the second rotating plate 70 no longer contacts the mold 2, and the cylinder is started at the same time. 8, drives the connecting template 9 to move upward, so that the solidified concrete slab falls in the connecting template 9 and separates from the mold 2 to obtain a finished slab. While the rotating column 4 rotates, it drives the second belt 100 to rotate. The rotation of the second belt 100 drives the rotating trigger column 101 to rotate, so that the rotating trigger column 101 squeezes the striking plate 102 to rotate. Under the action of the spring 103, the striking plate 102 strikes the connecting template 9, thereby enabling the formed concrete slab to automatically separate from the mold 2, saving manpower and improving the concrete slab forming efficiency.

[0022] like Figure 1 and Figure 4 As shown, a spraying mechanism 11 is also included, and the spraying mechanism 11 includes a connecting pipe 110 and a spraying pipe 111. The connecting pipe 110 is connected to the upper left side of the mold 2, and two front and rear spraying pipes 111 are connected to the upper part of the mold 2. A nozzle is provided on the spraying pipe 111 to facilitate spraying of lubricant, and the spraying pipes 111 are connected to the connecting pipe 110.

[0023] By using the spraying mechanism 11 of the device, the lubricant can be sprayed into the mold 2, and the lubricant is introduced into the connecting pipe 110, so that the lubricant is sprayed from the nozzle of the spraying pipe 111 to between the mold 2 and the concrete slab, thereby reducing the friction between the mold 2 and the concrete slab and making it easier to demold the concrete slab.

[0024] It should be understood that the above description is only for exemplary purposes and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.

Claims

1. An automatic demoulding autoclaved aerated concrete board forming device, characterized by: The invention comprises a connecting frame (1), a mold (2), a motor (3), a rotating column (4), a first rotating plate (40), a first belt (5), a gear (6), a rotating gear column (7), a second rotating plate (70), a cylinder (8), a connecting template (9) and a knocking mechanism (10). The front and rear sides of the mold (2) are connected to the left and right connecting frames (1), the left side of the front of the mold (2) is connected to the motor (3), the front side of the lower part of the mold (2) is rotatably connected to the rotating column (4), and the rotating column (4) and the motor (3) are connected to each other. ) output shaft, a first rotating plate (40) is connected to the rotating column (4), the first rotating plate (40) contacts the mold (2), a gear (6) is rotatably connected to the right side of the rear of the mold (2), a first belt (5) is wound around the gear (6) and the rotating column (4) via a pulley, a rotating tooth column (7) is rotatably connected to the rear side of the lower part of the mold (2), a gear (6) is also connected to the right side of the rotating tooth column (7), the gears (6) are meshed with each other, and a second rotating plate (70) is connected to the rotating tooth column (7), The second rotating plate (70) contacts the mold (2), the upper middle side of the mold (2) is connected to a cylinder (8), the telescopic end of the cylinder (8) is connected to a connecting template (9), the connecting template (9) is located inside the mold (2), and a knocking mechanism (10) capable of knocking the connecting template (9) is provided on the mold (2).

2. The automatic demoulding autoclaved aerated concrete board forming device according to claim 1 is characterized in that: The connecting frame (1) is provided with a mounting hole.

3. The automatic demoulding autoclaved aerated concrete plate forming device according to claim 1, characterized in that: The striking mechanism (10) comprises a second belt (100), a rotating trigger column (101), a striking plate (102) and a spring (103); the front of the mold (2) is rotatably connected to the rotating trigger column (101); the second belt (100) is wound around the rotating trigger column (101) and the rotating column (4) via a pulley; a plurality of striking plates (102) are rotatably connected to the front side of the upper part of the mold (2); springs (103) are connected between the striking plates (102) and the mold (2); and the striking plates (102) are pressed and matched with the rotating trigger column (101).

4. The automatic demoulding autoclaved aerated concrete board forming device according to claim 3 is characterized by: A striking ball is provided on the striking plate (102).

5. The automatic demoulding autoclaved aerated concrete board forming device according to claim 3 is characterized by: The mold (2) further comprises a spraying mechanism (11), the spraying mechanism (11) comprising a connecting pipe (110) and a spraying pipe (111), the upper left side of the mold (2) being connected to the connecting pipe (110), the upper part of the mold (2) being connected to two front and rear spraying pipes (111), and the spraying pipes (111) being connected to the connecting pipe (110).

6. The automatic demoulding autoclaved aerated concrete board forming device according to claim 5, characterized in that: The spray pipe (111) is provided with a spray head.