Intelligent water spraying steam curing shed
By designing intelligent spraying steaming sheds, including transportation devices, temperature adjustment devices, mobile spraying devices and temperature and humidity sensors, the problem of not being able to adapt to concrete beams of different sizes in the existing technology is solved, and the adaptation and spraying maintenance of concrete beams of different sizes is achieved to ensure the constant temperature and humidity environment of concrete beams during the condensation and hardening process.
Patent Information
- Application Number
- CN202420934308.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing steaming shed for concrete beam maintenance cannot be adapted to concrete beams of different sizes, resulting in the need to use steaming sheds of different sizes for concrete beams of different sizes for maintenance, which is inconvenient to use.
An intelligent spraying water steaming shed is designed, including a transportation device, a temperature adjustment device, a mobile spraying device and a temperature and humidity sensor. The transportation device can adapt to concrete beams of different sizes through tracks and carrier tables. The mobile spraying device and temperature and humidity sensors are used in conjunction with each other to adjust the humidity and temperature in the steaming shed.
The adaptation of concrete beams of different sizes is achieved, which facilitates spray curing, adjusts the humidity and temperature in the steaming shed, and ensures a constant temperature and humidity environment for concrete beams during the solidification and hardening process.
Smart Images
Figure CN222609963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete beam curing, and in particular to an intelligent spraying and steaming curing shed. Background Art
[0002] When the concrete beam solidifies and hardens under natural climatic conditions, if no maintenance measures are taken, the water in the concrete beam will evaporate too quickly, resulting in dehydration, which will prevent the concrete beam from being fully hydrated, causing flakes or powder to fall off on the concrete surface, and shrinkage deformation and shrinkage cracks in the concrete structure, which will in turn affect the strength of the concrete. Therefore, concrete maintenance is crucial to prevent early water loss and shrinkage cracks in concrete.
[0003] The maintenance of concrete beams involves the regulation of temperature and humidity in the maintenance shed. Concrete beams need to be in a constant temperature and humidity environment during the solidification and hardening process, which requires special maintenance equipment to maintain the concrete beams in the solidification and hardening process. However, concrete beams vary in size, and some concrete beam maintenance steaming sheds in the prior art cannot adapt to concrete beams of different sizes. Some concrete beams are very long, and some concrete beams are thick. This will cause concrete beams of different sizes to use steaming sheds of different sizes for maintenance, which is inconvenient to use.
[0004] Therefore, an intelligent spray water steaming shed is proposed. Utility Model Content
[0005] The utility model aims to overcome the deficiencies of the prior art and provide an intelligent spraying and steaming shed.
[0006] The purpose of this utility model is achieved through the following technical solutions:
[0007] An intelligent spray water curing shed comprises a transport device, a temperature regulating device for regulating the temperature in the curing shed, a mobile spray device arranged in the curing shed and a plurality of temperature and humidity sensors arranged at intervals on the inner wall of the curing shed, wherein the transport device comprises a track laid on the bottom of the curing shed and a bearing platform arranged on the track, wherein the bearing platform is used for placing concrete beams; the mobile spray device can perform mobile spraying operations on concrete beams of different sizes; the temperature regulating device and the mobile spray device are both electrically connected to the temperature and humidity sensors.
[0008] Furthermore, in the utility model, the mobile spraying device includes a water pumping mechanism and a mobile mechanism arranged in the steaming shed, the water pumping mechanism includes a control device, a water pumping assembly electrically connected to the control device, and a water pipe connected to the water pumping assembly, the water pipe is connected to a plurality of water spray outlets; the water pipe is arranged on the mobile mechanism, and the mobile mechanism moves along the extension direction of the steaming shed; the control device is electrically connected to the temperature and humidity sensor.
[0009] Furthermore, in the utility model, the above-mentioned moving mechanism includes a driving mechanism A, a vertical rod, a horizontal arm, two vertical arms slidably connected to the above-mentioned horizontal arm, and two driving mechanisms B arranged on the above-mentioned horizontal arm. The above-mentioned driving mechanism A is arranged on the inner top of the steaming shed, and the execution end of the above-mentioned driving mechanism A and the above-mentioned horizontal arm are connected through the above-mentioned vertical rod. The two above-mentioned driving mechanisms B are respectively used to drive the two above-mentioned vertical arms to move on the above-mentioned horizontal arm; the above-mentioned water pipes are respectively arranged on the above-mentioned horizontal arm and the two above-mentioned vertical arms.
[0010] Furthermore, in the present invention, the vertical rod is a telescopic structure.
[0011] Furthermore, in the present invention, the supporting platform comprises a bracket and a plurality of rollers rotatably connected to the bracket, wherein the plurality of rollers are arranged horizontally; one of the rollers is transmission-connected to a driving mechanism C; and the bracket is provided with wheels adapted to the track.
[0012] Furthermore, in the utility model, a heat-insulating layer is provided on the steaming shed.
[0013] The beneficial effects of the utility model are:
[0014] The utility model provides an intelligent spray water curing shed, comprising a transport device, a temperature regulating device for regulating the temperature in the curing shed, a mobile spray device arranged in the curing shed and a plurality of temperature and humidity sensors arranged at intervals on the inner wall of the curing shed. The temperature and humidity sensor and the temperature regulating device are used in combination to facilitate the adjustment of the temperature in the curing shed; the mobile spray device is convenient for spraying concrete beams of different sizes, and is used in combination with the temperature and humidity sensor to adjust the humidity in the curing shed, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an axonometric diagram of an embodiment of the utility model;
[0016] Figure 2 It is a left view of an embodiment of the utility model.
[0017] In the figure: 101-steaming shed; 201-temperature and humidity sensor; 301-track; 401-concrete beam; 501-water pipe; 502-water nozzle; 601-driving mechanism A; 602-vertical rod; 603-cross arm; 604-vertical arm; 605-driving mechanism B; 701-bracket; 702-roller; 703-driving mechanism C; 801-insulation layer. DETAILED DESCRIPTION
[0018] The following will be combined with the embodiments to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1 and Figure 2 , the utility model provides a technical solution:
[0020] An intelligent spray water curing shed includes a transport device, a temperature regulating device (not shown in the figure) for regulating the temperature in the curing shed 101, a mobile spray device arranged in the curing shed 101, and a plurality of temperature and humidity sensors 201 arranged at intervals on the inner wall of the curing shed 101. The transport device includes a track 301 laid on the bottom of the curing shed 101 and a bearing platform arranged on the track 301, and the bearing platform is used to place a concrete beam 401; the mobile spray device can perform mobile spraying operations on concrete beams 401 of different sizes; the temperature regulating device and the mobile spray device are both electrically connected to the temperature and humidity sensor 201. The temperature regulating device makes the curing shed 101 in a constant temperature state. When the temperature in the curing shed 101 is higher than a preset value or lower than a preset value, the temperature and humidity sensor 201 detects this temperature value and then transmits this detection value to the control system of the temperature regulating device. The control system of the temperature regulating device then controls the temperature regulating device to adjust the temperature in the curing shed 101. The temperature regulating device is a prior art, such as a common air conditioner in life, and will not be described here. The temperature and humidity sensor 201 in this embodiment is a Xingyi CWS86 wall-mounted type, and its measuring range is: temperature -40 to 80°C; humidity 0-100%RH (relative humidity), which is suitable for measuring temperature and humidity in various indoor environments.
[0021] In addition, protective doors (not shown in the figure) are installed at both ends of the steaming shed 101. When the concrete beam 401 is moved into the steaming shed 101, the protective doors are closed to facilitate the temperature adjustment device to adjust the temperature in the steaming shed 101 with the assistance of the temperature and humidity sensor 201.
[0022] In some implementations of this embodiment, the mobile spraying device includes a pumping mechanism and a mobile mechanism arranged in the steaming shed 101, the pumping mechanism includes a control device (not shown in the figure), a pumping assembly (not shown in the figure) electrically connected to the control device, and a water pipe 501 connected to the pumping assembly, the water pipe 501 is connected to a plurality of water spraying ports 502; the water pipe 501 is arranged on the mobile mechanism, and the mobile mechanism moves along the extension direction of the steaming shed 101; the control device is electrically connected to the temperature and humidity sensor 201. When the plurality of temperature and humidity sensors 201 detect that the humidity in the steaming shed 101 does not reach the set value, the temperature and humidity sensor 201 transmits the signal value to the control device, and the control device immediately controls the pumping assembly to spray water through the plurality of water spraying ports 502. While spraying water, the mobile mechanism works, which drives the water pipe 501 to move, so that the surface of the concrete beam 401 can be sprayed. The control device and the pumping assembly are both prior art, and will not be described in detail here.
[0023] Specifically, the mobile mechanism includes a driving mechanism A601, a vertical rod 602, a horizontal arm 603, two vertical arms 604 slidably connected to the horizontal arm 603, and two driving mechanisms B605 arranged on the horizontal arm 603. The driving mechanism A601 is arranged on the inner top of the steaming shed 101, and the execution end of the driving mechanism A601 and the horizontal arm 603 are connected through the vertical rod 602. The two driving mechanisms B605 are respectively used to drive the two vertical arms 604 to move on the horizontal arm 603; the water pipe 501 is respectively arranged on the horizontal arm 603 and the two vertical arms 604. The mobile mechanism is designed to have this structure, which is convenient for spraying the concrete beam 401 with a long length to ensure that the humidity of each part of the concrete beam 401 is the same during the coagulation and hardening process. In this embodiment, the driving mechanism A601 adopts a screw nut mechanism, and its moving nut is connected to the vertical rod 602, which is convenient for controlling the vertical rod 602 to move back and forth along the extension direction of the steaming shed 101. In other embodiments, the driving mechanism A601 may also use a linear motor and a hydraulic mechanism to control the linear movement of the vertical rod 602. The two driving mechanisms B605 can control the distance between the two vertical arms 604 to adapt to concrete beams 401 of different widths. In this embodiment, the driving mechanism B605 uses a hydraulic cylinder, and its execution end is connected to the vertical arm 604.
[0024] During the spraying operation, since the distance between the supporting platform and the top of the steaming shed 101 is fixed, when the concrete beam 401 is thinner, the distance between the upper surface of the concrete beam 401 and the cross arm 603 is larger after the concrete beam 401 is placed on the supporting platform. During the spraying operation, part of the atomized water will flow to other places with the flow of air, so that the amount of water flowing to the upper surface of the concrete beam 401 is reduced, resulting in insufficient spraying; when the concrete beam 401 is thicker, the distance between the upper surface of the concrete beam 401 and the cross arm 603 is smaller after the concrete beam 401 is placed on the supporting platform. During the spraying operation, more water flows to the upper surface of the concrete beam 401, and too much water accumulates on the upper surface of the concrete beam 401, which will slow down the coagulation and hardening of the concrete beam 401. Therefore, in order to adapt to concrete beams 401 of different thicknesses, the vertical rod 602 is designed as a telescopic structure. After the concrete beam 401 is placed on the bearing platform, the telescopic amount of the vertical rod 602 is adjusted so that the distance between the water spray port 502 installed on the water pipe 501 on the cross arm 603 and the concrete beam 401 is within a suitable range, and then the spraying operation is performed. The vertical rod 602 is designed as a telescopic structure, which is a prior art and will not be described in detail here.
[0025] In order to facilitate the movement of the concrete beam 401 into the steaming shed 101, a bearing platform is specially designed, which includes a bracket 701 and a plurality of rollers 702 that are rotatably connected to the bracket 701, and the plurality of rollers 702 are arranged horizontally; the bracket 701 is provided with wheels that are adapted to the track 301. During actual transportation, multiple bearing platforms supporting the concrete beam 401 can be used simultaneously, and a distance is provided between two adjacent bearing platforms to increase the stability of the placement of the concrete beam 401.
[0026] On the other hand, when the concrete beam 401 is placed on a plurality of rollers 702, the contact between the concrete beam 401 and the plurality of rollers 702 during the spraying operation will be in a spraying blind area. Since this area cannot be exposed to water, the coagulation and hardening of this part of the surface will be affected. Therefore, a driving mechanism C703 is specially installed on the bracket 701 to drive the rollers 702 to rotate. Specifically, after a spraying operation is completed, the wheels are locked so that they cannot move on the track 301, and then the driving mechanism C703 is started to rotate the corresponding rollers 702, and the concrete beam 401 moves under the drive of the rollers 702. When the spraying blind area of the first spraying operation does not contact the rollers 702 and can be sprayed, the rollers 702 stop rotating. At this time, the mobile spraying device is operated to perform another spraying operation, and the spraying blind area can be exposed to water. In this embodiment, the driving mechanism C703 uses a motor to control the rotation of the rollers 702 through gear transmission.
[0027] In order to increase the heat preservation performance of the steaming shed 101 and reduce the amount of temperature loss from the steaming shed 101 to the outside, a heat preservation layer 801 is specially covered on the surface of the steaming shed 101. This heat preservation layer 801 can use common heat preservation cotton. In this embodiment, the heat preservation layer 801 is installed on the outer surface of the steaming shed 101, and it can also be installed on the inner surface of the steaming shed 101.
[0028] The above is only a preferred embodiment of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. An intelligent spray water steaming shed, characterized by: The invention comprises a transport device, a temperature regulating device for regulating the temperature in a steaming shed (101), a mobile spraying device arranged in the steaming shed (101), and a plurality of temperature and humidity sensors (201) arranged at intervals on the inner wall of the steaming shed (101); the transport device comprises a track (301) laid on the bottom of the steaming shed (101) and a bearing platform arranged on the track (301); the bearing platform is used to place a concrete beam (401); the mobile spraying device can perform mobile spraying operations on concrete beams (401) of different sizes; and the temperature regulating device and the mobile spraying device are both electrically connected to the temperature and humidity sensor (201).
2. The intelligent spray water steaming shed according to claim 1 is characterized in that: The mobile spraying device comprises a water pumping mechanism and a mobile mechanism arranged in a steaming shed (101); the water pumping mechanism comprises a control device, a water pumping assembly electrically connected to the control device, and a water pipe (501) connected to the water pumping assembly, the water pipe (501) being connected to a plurality of water spraying ports (502); the water pipe (501) is arranged on the mobile mechanism, and the mobile mechanism moves along an extension direction of the steaming shed (101); the control device is electrically connected to the temperature and humidity sensor (201).
3. The intelligent spray water steaming shed according to claim 2 is characterized in that: The moving mechanism comprises a driving mechanism A (601), a vertical rod (602), a horizontal arm (603), two vertical arms (604) slidably connected to the horizontal arm (603), and two driving mechanisms B (605) arranged on the horizontal arm (603); the driving mechanism A (601) is arranged on the inner top of the steaming shed (101); the execution end of the driving mechanism A (601) and the horizontal arm (603) are connected via the vertical rod (602); the two driving mechanisms B (605) are respectively used to drive the two vertical arms (604) to move on the horizontal arm (603); and the water pipes (501) are respectively arranged on the horizontal arm (603) and the two vertical arms (604).
4. The intelligent spray water steaming shed according to claim 3 is characterized by: The vertical rod (602) is a telescopic structure.
5. The intelligent spray water steaming shed according to claim 1 is characterized in that: The support platform comprises a support (701) and a plurality of rollers (702) rotatably connected to the support (701), wherein the plurality of rollers (702) are arranged horizontally; one of the rollers (702) is transmission-connected to a driving mechanism C (703); and a wheel adapted to the track (301) is arranged on the support (701).
6. An intelligent spray water steaming shed according to any one of claims 1 to 5, characterized in that: The steaming shed (101) is provided with a heat-insulating layer (801).