Paper and panel preparation device

Abstract

The utility model relates to the technical field of panel decoration, in particular to a leatheroid and panel material preparation device. A leatheroid and panel material preparation device comprises a hot press for hot-pressing leatheroid on the two faces of a panel, and further comprises a paper pasting operation area which is located on one side of the hot press and used for laying the leatheroid on the two faces of the panel, the paper pasting operation area comprises a leatheroid storage mechanism, and the leatheroid storage mechanism is located on one side of the hot press and used for placing the leatheroid on the two faces of the panel. The leatheroid storage mechanism comprises a first lifting part moving in the direction perpendicular to the ground and a first conveying part moving in the direction close to or away from the hot press, and the first conveying part is arranged on the first lifting part. The automatic feeding device has the advantages that automatic feeding of leathers and panels and automatic adding of standby panels or standby leathers can be achieved jointly, the dead time of a production line caused by insufficiency of leathers or panels can be shortened, it is guaranteed that the production process is smoothly conducted, the efficiency of the production line is improved, and the production cost is reduced. And production interruption caused by material shortage is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of panel decoration, in particular to a paper skin and panel preparation device. Background Art

[0002] The sticker machine uses the hot pressing process to hot-press the cardboard placed on the surface of the panel at high temperature and high pressure to shape the cardboard, which plays a decorative role on the panel. The current sticker machine usually sends the panel to a station on the transfer platform that is pre-padded with cardboard. After the panel is moved to the station padded with cardboard, the operator will lay the cardboard on the panel so that both sides of the panel are covered with cardboard. Finally, the panel covered with cardboard is sent to the hot press through the transfer platform for hot pressing.

[0003] According to the quantity of customer orders, the used cardboard is often not completely consumed before it is replaced with new cardboard of other varieties and specifications. Frequent replacement of cardboard or addition of panels also takes time to operate. In particular, during the waiting process, the heat press machine is shut down, making it impossible for the sticker machine to operate normally, thus affecting the production progress. Utility Model Content

[0004] The utility model aims at the technical problems existing in the prior art and provides a paper skin and panel preparation device to solve the problem that frequent replacement of paper skin or addition of panels causes shutdown of the hot press machine, making it impossible for the sticker machine to operate normally, thereby affecting the production progress.

[0005] The utility model solves the above technical problems with the following technical solutions: a paper skin and panel preparation device, including a hot press for hot pressing the paper skin on both sides of the panel, and also including:

[0006] A sticker operation area, which is located on one side of the heat press and is used to lay paper sheets on both sides of the panel. The sticker operation area includes a paper sheet storage mechanism, which includes a lifting member 1 that moves in a direction perpendicular to the ground and a conveying member 1 that moves in a direction close to or away from the heat press, and the conveying member 1 is arranged on the lifting member 1;

[0007] The paper skin circulation operation area is located on one side of the sticker operation area and is divided into an upper and lower structure arrangement, wherein the upper structure is a conveying member 2 that moves in a direction close to or away from the hot press, and the lower structure is a conveying member 3 that moves in a direction close to or away from the hot press;

[0008] A transfer lifting platform is provided, which is located at one side of the cardboard circulation operation area and includes a lifting component 2 that moves in a direction perpendicular to the ground and a conveying component 4 that moves in a direction close to or away from the hot press, wherein the conveying component 4 is arranged on the lifting component 2.

[0009] The beneficial effects of the utility model are:

[0010] 1) The material preparation device transfers the cardboard between the sticker operation area, the cardboard circulation operation area, and the transfer lifting platform, thereby realizing the automatic feeding of cardboard, automatic addition of spare cardboard and automatic replacement of spare cardboard, realizing the rapid switching of cardboard replacement or addition, thereby minimizing the downtime of the production line and significantly improving work efficiency. The automated transmission relationship and lifting action greatly simplify the operation process of cardboard replacement or addition, reduce the burden on operators, and improve the convenience of production line operation.

[0011] On the basis of the above technical solution, the present invention can also be improved as follows.

[0012] Furthermore, the sticker operation area also includes a transfer platform, which is used to send the panel with paperboard laid on both sides into the hot press for hot pressing treatment.

[0013] Furthermore, the lifting component includes a support frame, a cylinder, a sliding rod, a block with a socket, and a plurality of load-bearing arms arranged in a vertical and horizontal cross pattern. The support frame is arranged on both sides of the transfer platform, and the plurality of load-bearing arms arranged in a vertical and horizontal cross pattern are suspended above the transfer platform. The sliding rod is fixed on one side of the load-bearing arm, the block is fixed on the outer side of the support frame along the axis of the sliding rod, one end of the sliding rod slides in the socket of the block, the driving end of the cylinder is fixedly connected to one side of the load-bearing arm, and one end of the cylinder is fixed on the outer side of the support frame.

[0014] The beneficial effect of adopting the above further solution is that the slide bar is driven by the cylinder to slide in the insert block with the insertion hole, thereby controlling the lifting and lowering of the carrying arm.

[0015] Furthermore, the conveying member 1, conveying member 2, conveying member 3, and conveying member 4 each include a plurality of chain sprocket assemblies and a driving member for driving the chain sprocket assemblies to operate.

[0016] The beneficial effect of adopting the above further solution is that the chain sprocket assembly is driven by the driving member to operate, so that the cardboard and the spare cardboard can be moved.

[0017] Furthermore, the cardboard circulation operation area circulation region also includes a gantry, and the second conveying member and the third conveying member are respectively arranged on the gantry.

[0018] Furthermore, the second lifting member includes a lifter.

[0019] Furthermore, a push plate mechanism for delivering the panel onto the transfer platform is provided at the bottom of the gantry.

[0020] Furthermore, the push plate mechanism includes a transfer lifting platform 2, which is located on one side of the transfer lifting platform 1 and is consistent with the components of the transfer lifting platform 1. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective;

[0023] Figure 3 This is a three-dimensional structural diagram of the paperboard storage mechanism of the utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the paperboard circulation operation area in the embodiment of the utility model;

[0025] Figure 5 It is a three-dimensional structural diagram of the transfer lifting platform 1 in the embodiment of the utility model.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 100, heat press, 200, sticker operation area, 210, lifting part 1, 210a, support frame, 210b, cylinder, 210c, slide bar, 210d, insert block, 210e, carrying arm, 220, conveying part 1, 230, transfer platform, 300, cardboard circulation operation area, 310, conveying part 2, 320, conveying part 3, 330, gantry, 400, transfer lifting platform 1, 410, lifting part 2, 420, conveying part 4, 500, push plate mechanism, 510, transfer lifting platform 2. DETAILED DESCRIPTION

[0028] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0029] The sticker machine uses the hot pressing process to hot-press the cardboard placed on the surface of the panel at high temperature and high pressure to shape the cardboard, which plays a decorative role on the panel. The current sticker machine usually sends the panel to a station on the transfer platform that is pre-padded with cardboard. After the panel is moved to the station padded with cardboard, the operator will lay the cardboard on the panel so that both sides of the panel are covered with cardboard. Finally, the panel covered with cardboard is sent to the hot press through the transfer platform for hot pressing.

[0030] According to the quantity of customer orders, the used cardboard is often not completely consumed before it is replaced with new cardboard of other varieties and specifications. Frequent replacement of cardboard or addition of panels also takes time to operate. In particular, during the waiting process, the heat press machine stops and waits, making it impossible for the sticker machine to operate normally, thereby affecting the production progress. In this regard, the utility model proposes a cardboard and panel preparation device to solve the above problem.

[0031] Example 1

[0032] The utility model provides the following preferred embodiments

[0033] like Figure 1-Figure 5 As shown, a paper skin and panel preparation device includes a heat press 100 for heat pressing the paper skin on both sides of the panel, and also includes:

[0034] The sticker operation area 200 is located on one side of the hot press 100 and is used to lay paper sheets on both sides of the panel. The sticker operation area 200 includes a paper sheet storage mechanism. The paper sheet storage mechanism includes a lifting member 210 that moves in a direction perpendicular to the ground and a conveying member 220 that moves in a direction close to or away from the hot press 100. The conveying member 220 is arranged on the lifting member 210;

[0035] The paperboard circulation operation area 300 is located on one side of the sticker operation area 200 and is divided into an upper and lower structure arrangement, wherein the upper structure is a conveying member 2 310 that moves in a direction close to or away from the hot press 100, and the lower structure is a conveying member 3 320 that moves in a direction close to or away from the hot press 100;

[0036] The first transfer lifting platform 400 is located at one side of the paperboard circulation operation area 300 and includes a second lifting member 410 that moves in a direction perpendicular to the ground and a fourth conveying member 420 that moves in a direction close to or away from the hot press 100. The fourth conveying member 420 is arranged on the second lifting member 410;

[0037] The material preparation device transfers the cardboard between the sticker operation area 200, the cardboard circulation operation area 300, and the transfer lifting platform 400, thereby realizing automatic feeding of cardboard, automatic addition of spare cardboard and automatic replacement of spare cardboard, and realizing rapid switching of cardboard replacement or addition, thereby minimizing the downtime of the production line and significantly improving work efficiency. The automated transmission relationship and lifting action greatly simplify the operation process of cardboard replacement or addition, reduce the burden on operators, and improve the convenience of production line operation.

[0038] In this embodiment, Figure 1-Figure 5As shown, the sticker operation area 200 also includes a transfer platform 230 (the transfer platform 230 is a supporting transportation device specially designed for the hot press 100 process, and its structure includes a linear guide rail, a bracket and a bearing plane that can accommodate a panel (not marked in the figure, but the corresponding structural lines are shown), the bracket is equipped with a bearing plane suitable for panels of different sizes, and the bracket is arranged on the guide rail to ensure stable transportation, and the linear guide rail realizes a smooth and precise linear movement of the bracket through the synergistic action of a slider or other sliding mechanism), and the transfer platform 230 is used to send the panel with paperboard laid on both sides into the hot press 100 for hot pressing treatment.

[0039] In this embodiment, Figure 1-Figure 5 As shown, the lifting member 210 includes a support frame 211a, a cylinder 211b, a slide bar 211c, a block 211d with a socket, and a plurality of support arms 211e arranged in a vertical and horizontal cross pattern. The support frame 211a is arranged on both sides of the transfer platform 230, and the plurality of support arms 211e arranged in a vertical and horizontal cross pattern are suspended above the transfer platform 230. The slide bar 211c is fixed on one side of the support arm 211e, the block 211d is fixed on the outer side of the support frame 211a along the axis of the slide bar 211c, one end of the slide bar 211c slides in the socket of the block 211d, the driving end of the cylinder 211b is fixedly connected to one side of the support arm 211e, and one end of the cylinder 211b is fixed on the outer side of the support frame 211a, and the slide bar 211c is driven by the cylinder 211b to slide in the block 211d with a socket, thereby controlling the lifting and lowering of the support arm 211e.

[0040] In this embodiment, Figure 1-Figure 5 As shown, the transmission member 1 220, the transmission member 2 310, the transmission member 3 320, and the transmission member 4 420 all include multiple chain sprocket assemblies and driving members for driving the chain sprocket assemblies to operate (the chain sprocket assembly is a common transmission device, usually used to transmit power from one position to another, and is widely used in mechanical systems. The assembly mainly consists of two parts: a chain and a sprocket. The chain ring composed of several chains can be sleeved on the teeth of the sprocket. The shape and number of the teeth of the sprocket are adapted to the chain ring of the chain to ensure that the chain can move smoothly along the sprocket. The sprocket is usually made of metal and can be fixed on the shaft and connected to the driving member (such as a motor) through the shaft. The shaft and the sprocket are driven by the motor to rotate, and the sprocket drives the chain ring composed of the chain to operate, and then the cardboard and spare cardboard on the chain can be dragged to move. This is the prior art and will not be repeated. The chain sprocket assembly appearing below will be explained here).

[0041] In this embodiment, Figure 1-Figure 5As shown, the cardboard circulation operation area 300 circulation area also includes a gantry 330, and the conveying member 2 310 and the conveying member 3 320 are respectively arranged on the gantry 330, and the lifting member 2 410 includes a lifter (the lifter driven by a hydraulic cylinder is a common vertical motion device, which realizes the rising and falling of the lifting platform through the work of the hydraulic cylinder. This is a prior art and will not be elaborated. The lifters appearing below are explained here).

[0042] The specific working process of the utility model is as follows:

[0043] (1) Prepare the cardboard

[0044] First, place a stack of cardboard on the conveying part four 420 of the transfer lifting platform one 400, and lift the cardboard to a height parallel to the lower layer of the cardboard circulation operation area 300, that is, the position of the conveying part three 320, through the lifting part four 420, the cardboard is conveyed to the position of the conveying part three 320 by the conveying part four 420, and then, the conveying part one 220 is driven to rise by the lifting part one 210 of the sticker operation area 200, and is parallel to the height of the conveying part three 320. The conveying part three 320 moves in the direction close to the hot press 100 to convey the cardboard to the conveying part one 220, so that it reaches the sticker operation area 200, which is convenient for the staff to lay the cardboard on both sides of the panel.

[0045] (2) Make a backup copy

[0046] Subsequently, a stack of new cardboard is placed on the conveying member 420, and the height of the conveying member 420 is raised to be parallel to the conveying member 3 320 by using the lifting member 2 410. The new cardboard is shifted to the conveying member 3 320 through the chain sprocket transmission action of the conveying member 420. At this moment, the stack of new cardboard on the conveying member 3 320 can become spare cardboard.

[0047] (3) If the old cardboard is not used up, switch to the backup cardboard

[0048] Due to the demand for stock quantity, when producing panel decoration, it is not necessary to use up all the cardboard on the conveyor member 1 220, so it is necessary to replace the unused old cardboard. The conveyor member 1 220 is raised to a height parallel to the height of the conveyor member 2 310 by the lifting member 1 210, and the old cardboard on the conveyor member 1 220 is transferred to the conveyor member 2 310 by using the transmission relationship. Then, the lifting member 2 of the transfer lifting platform 1 400 drives the conveyor member 4 420 to be raised to the same height as the conveyor member 2 320. The conveyor member 2 310 can transfer the old cardboard to the conveyor member 2 310. The cardboard is transferred to the conveying member 420 of the transfer lifting platform 400, and the staff can take away the old cardboard to complete the transfer of the old cardboard. The lifting member 210 drives the conveying member 220 to return and descend to the height position of the conveying member 3 320, and uses the conveying relationship again (the conveying relationship is the operation of the chain and sprocket assembly) to transfer the spare new cardboard on the conveying member 3 320 to the conveying member 220, thereby realizing the rapid switching of replacing the old cardboard and adding the spare cardboard, thereby minimizing the downtime of the production line.

[0049] (4) When the old cardboard is used up, use the backup cardboard directly

[0050] If the cardboard on the conveyor 1 220 is used up, the conveyor 1 220 is directly raised to be parallel to the height of the conveyor 3 320 by the lifting member 1 210, so that the new cardboard on the conveyor 3 320 is transferred to the conveyor 1 220, and the spare cardboard is added. The whole process ensures the smooth switching of cardboard through the ingenious conveying and lifting operations, thereby improving the production efficiency.

[0051] In addition, the bottom of the cardboard is usually carried by a pallet. Therefore, no matter whether the old cardboard is consumed or not, the lifting member 210 will make the conveying member 220 rise to a height parallel to the height of the conveying member 2 310, and the empty pallet or the pallet carrying the old cardboard on the conveying member 220 will be transferred to the conveying member 2 310 by utilizing the conveying relationship. Then, the lifting member 2 of the transfer lifting platform 1 400 drives the conveying member 4 420 to be lifted to the same height as the conveying member 2 320, and the conveying member 2 310 then transfers the pallet to the conveying member 4 420 of the transfer lifting platform 1 400. The staff can then take away the old cardboard or move the pallet or put new cardboard on the pallet to repeat the second step of the above-mentioned cardboard backup process.

[0052] Example 2

[0053] Compared with Example 1, in Example 2, Figure 1-Figure 5As shown, a push plate mechanism 500 for delivering the panel to the transfer platform 230 is provided at the bottom of the gantry 330, and the push plate mechanism 500 includes a transfer lift 2 510, and the transfer lift 2 510 is located on one side of the transfer lift 1 400, and is consistent with the components of the transfer lift 1 400, wherein the push plate mechanism 500 also includes a pushing component (not marked in the drawings, but the corresponding structural lines are shown), the pushing component is arranged between the transfer lift 2 510 and the conveying member 3 320, and the pushing component includes a linear module and a hook arranged on the moving end of the linear module, and the linear module is suspended directly above the transfer lift 2 510;

[0054] Due to the different thicknesses of the panel and the paper, in actual operation, the panel is consumed much faster than the paper, resulting in inconsistent replacement or refilling times for the two consumables. The panel and the paper cannot be replaced or refilled at the same time. When the paper has arrived at the conveyor 220 of the sticker operation area 200 and the spare paper has been prepared, the steps for backing up the panel are as follows:

[0055] First, a stack of panels is placed on the transfer lift 1 400, and the stack of panels is transferred to the transfer lift 2 510 through the operation of the chain assembly, so as to carry out the subsequent work of preparing the panels for pushing in;

[0056] At the same time, a new stack of panels is placed on the transfer lifting platform 400 to complete the backup of the panels. Since the linear module is suspended directly above the transfer lifting platform 510, the lifter in the transfer lifting platform 510 drives the panel to rise, so that the panel is on one side of the hook, and the hook can be supported on one panel in the stack of panels.

[0057] At the same time, the hook is driven by the linear module to move in the direction close to the hot press 100, and the panel is dragged by the hook to move in the direction close to the hot press 100, so that the panel can be transferred to the transfer platform 230, so that the operator can place the cardboard on both sides of the panel;

[0058] When a stack of panels on the transfer lifting platform 2 510 is consumed, the spare panels on the transfer lifting platform 1 400 are transferred to the transfer lifting platform 2 510 through the transfer relationship, so that the work of automatically feeding the panels can be realized. By effectively handling the thickness difference between the panels and the cardboard, the continuous supply of panels is guaranteed to ensure the smooth progress of the production process.

[0059] In summary: The beneficial effects of the utility model are specifically embodied in that, by effectively handling the thickness difference between the panel and the cardboard, the automatic feeding of the cardboard and the panel and the automatic addition of the spare panel or spare cardboard can be realized simultaneously, which can reduce the stagnation time of the production line caused by insufficient cardboard or panel, ensure the smooth progress of the production process, improve the efficiency of the production line, and reduce production interruptions caused by material shortages.

[0060] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A paperboard and panel preparation device, comprising a hot press for hot pressing the paperboard on both sides of the panel, characterized in that: Also includes: A sticker operation area, which is located on one side of the heat press and is used to lay paper sheets on both sides of the panel. The sticker operation area includes a paper sheet storage mechanism, which includes a lifting member 1 that moves in a direction perpendicular to the ground and a conveying member 1 that moves in a direction close to or away from the heat press, and the conveying member 1 is arranged on the lifting member 1; The paper skin circulation operation area is located on one side of the sticker operation area and is divided into an upper and lower structure arrangement, wherein the upper structure is a conveying member 2 that moves in a direction close to or away from the hot press, and the lower structure is a conveying member 3 that moves in a direction close to or away from the hot press; A transfer lifting platform is provided, which is located at one side of the cardboard circulation operation area and includes a lifting component 2 that moves in a direction perpendicular to the ground and a conveying component 4 that moves in a direction close to or away from the hot press, wherein the conveying component 4 is arranged on the lifting component 2.

2. A paperboard and panel preparation device according to claim 1, characterized in that: The sticker operation area also includes a transfer platform, which is used to send the panel with paper skins laid on both sides into the hot press for hot pressing treatment.

3. A paperboard and panel preparation device according to claim 1, characterized in that: The lifting component includes a support frame, a cylinder, a sliding rod, a block with a socket, and a plurality of load-bearing arms arranged in a vertical and horizontal cross pattern. The support frame is arranged on both sides of the transfer platform, and the plurality of load-bearing arms arranged in a vertical and horizontal cross pattern are suspended above the transfer platform. The sliding rod is fixed on one side of the load-bearing arm, the block is fixed on the outer side of the support frame along the axis of the sliding rod, one end of the sliding rod slides in the socket of the block, the driving end of the cylinder is fixedly connected to one side of the load-bearing arm, and one end of the cylinder is fixed on the outer side of the support frame.

4. A paperboard and panel preparation device according to claim 1, characterized in that: The conveying member 1, conveying member 2, conveying member 3, and conveying member 4 all include a plurality of chain sprocket assemblies and a driving member for driving the chain sprocket assemblies to operate.

5. The paperboard and panel preparation device according to claim 1, characterized in that: The paperboard circulation operation area circulation region also includes a gantry, and the second conveying member and the third conveying member are respectively arranged on the gantry.

6. A paperboard and panel preparation device according to claim 5, characterized in that: The second lifting member includes a lifter.

7. A paperboard and panel preparation device according to claim 6, characterized in that: A push plate mechanism for delivering the panel onto the transfer platform is provided at the bottom of the gantry.

8. The paperboard and panel preparation device according to claim 7, characterized in that: The push plate mechanism includes a transfer lifting platform 2, which is located on one side of the transfer lifting platform 1 and is consistent with the components of the transfer lifting platform 1.

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