Toughening furnace air grid roller way rope automatic winding machine

By designing an automatic rope winding machine for tempered furnace air grating rollers, the problems of low manual winding efficiency and difficult to control quality in the prior art are solved, and efficient and uniform rope winding effect is achieved.

CN222613186UActive Publication Date: 2025-03-14江苏春戈玻璃有限公司
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Patent Information

Application Number
CN202420507405.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-03-14
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The winding of existing tempered furnace air grating roller ropes mainly relies on manual or semi-manual labor, resulting in low production efficiency and difficult to control the winding quality.

Method used

A tempered furnace air-grid roller rope automatic winding machine is designed, including frame, motor, rope threading mold and slide rail and other components. The rope threading mold is driven to move along the roller through the motor to achieve automatic tightening and uniform winding of the rope.

Benefits of technology

The automatic winding of roller ropes is realized, ensuring that the spacing of each loop of rope is equal, improving production efficiency and winding quality, and saving labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic rope winding machine for a toughening furnace air grid roller way rope. The automatic rope winding machine comprises a rack, a motor, a roller way bracket and a rope threading mold, the motor is arranged on one side of the upper end of the machine frame, an output shaft of the motor is connected with the roller way, the roller way bracket is arranged on the other side of the upper end of the machine frame, the rope penetrating die covers part of the roller way, the inner wall of the rope penetrating die is in clearance fit with the outer wall of the roller way, and concave threads are arranged on the inner wall and matched with a rope. Interference fit, transition fit or clearance fit can be selected according to the rope winding tightness degree. Under the combined action of the motor, the rope threading die, the roller way and the rope, the rope threading die can move on the roller way, and the rope is tightly and evenly wound on the roller way.
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Description

Technical Field

[0001] The utility model relates to the technical field of tempering furnaces, in particular to an automatic rope winding machine for wind grid rollers of tempering furnaces. Background Art

[0002] In the process of using a glass tempering furnace to produce safety glass, it is usually necessary to use a roller to transport the glass. In order to avoid damage to the glass caused by the rollers forming the roller, the roller in the cooling air grid usually adopts a rope-wound roller, that is, a glass fiber rope or aramid rope is wound on the roller. The glass heated to about 700℃ is tempered and cooled in the cooling air grid under the drive of the rope-wound roller. Therefore, the compactness of the roller rope and the uniformity of the rope spacing are one of the important factors affecting whether the glass runs smoothly or deviates during the tempering process. At present, the roller rope winding of the roller is mainly carried out manually or semi-manually, with low production efficiency and difficult to control the rope winding quality. Utility Model Content

[0003] The utility model aims to provide an automatic rope winding machine for wind grid rollers of a tempering furnace, which can solve the problems of the above-mentioned background technology.

[0004] To this end, the utility model provides the following technical solutions:

[0005] An automatic rope winding machine for wind grid roller rope of a tempering furnace, comprising:

[0006] frame;

[0007] A motor, wherein the motor is arranged at one side of the upper end of the frame, and the output shaft of the motor is connected to the roller table;

[0008] A roller bracket, the roller bracket is arranged on the other side of the upper end of the frame;

[0009] The rope threading mold covers a part of the roller, and its inner wall is gap-matched with the outer wall of the roller, and a concave thread is provided on the inner wall, and the concave thread is matched with the rope, and interference fit, transition fit or gap fit can be selected depending on the tightness of the rope.

[0010] Furthermore, the motor output shaft is connected to the roller table through a snap-fit ​​structure;

[0011] Furthermore, the roller bracket is provided with an upper opening semicircular groove or a U-shaped groove, the inner diameter of the circular portion of which is adapted to the outer diameter of the roller;

[0012] Further, it comprises a rope-releasing drum, and a rope-releasing bracket is provided above the rope-releasing drum;

[0013] Furthermore, it comprises a slide rail, which is fixed to the inner side of the vertical section of the frame and is horizontally arranged parallel to the output shaft of the motor;

[0014] Furthermore, a slide table is slidably connected to the slide rail, and the slide table is fixedly connected to the rope threading mold;

[0015] Furthermore, a glue coating device is provided on the slide table;

[0016] Furthermore, the glue coating device is a glue coating tank, and a glue coating roller is provided in the glue coating tank;

[0017] Furthermore, the slide is provided with a rope threading guide component;

[0018] Furthermore, the guide component is a guide column.

[0019] Place the rope threading mold at one end of the roller, and one end of the rope passes through the rope threading mold fixed roller along the concave thread. The motor drives the roller to rotate. The roller wrapped with the rope is equivalent to a screw rod, which will push the rope threading mold to move along the roller to the other end. The rope is evenly wound on the entire roller at a certain distance.

[0020] Compared with the prior art, the utility model can realize the movement of the rope threading mold on the roller under the joint action of the motor, the rope threading mold, the roller and the rope, and tightly and evenly wind the rope on the roller to ensure that the spacing of each circle of the roller rope is equal. It has the characteristics of simple structure, saving labor costs and high work efficiency. The slide is fixedly connected to the rope threading mold and runs synchronously with the rope threading mold along the slide rail. It is used to carry the glue coating device, so that the rope and the roller are more firmly combined to avoid the deviation of the rope during the roller transportation. The design is ingenious, the degree of automation is high, and the winding efficiency and quality are significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of an automatic rope winding machine for wind grid rollers of a tempering furnace according to the utility model;

[0022] Figure 2 It is a schematic diagram of the structure of the rope drum.

[0023] In the figure: 1. frame; 2. motor; 3. roller bracket; 4. rope threading mold; 5. roller; 6. fixing plate; 7. rope; 8. upper opening semicircular groove; 9. slide rail; 10. slide table; 11. glue coating groove; 12. guide column; 13. rope drum; 14. rope release bracket. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0025] like Figure 1As shown, an automatic rope winding machine for a wind grid roller of a tempering furnace comprises: a frame 1, a motor 2, a roller bracket 3, and a rope threading mold 4; the motor 2 is arranged on one side of the upper end of the frame 1, and the output shaft of the motor 1 is connected to the roller 5; the roller bracket 3 is arranged on the other side of the upper end of the frame 1; the rope threading mold 4 covers a part of the roller 5, and its inner diameter is clearance-matched with the outer diameter of the roller 5, and a concave thread is arranged on the inner wall, and the concave thread is matched with the rope 7, and interference, transition or clearance fit can be selected depending on the tightness of the rope winding.

[0026] The output shaft of the motor 1 is connected to the roller table 5 through a snap-fit ​​structure.

[0027] An upper opening semicircular groove 8 is provided on the roller bracket 3 , and the inner diameter of the semicircular groove 8 matches the outer diameter of the roller 5 .

[0028] It also includes a slide rail 9, which is fixed to the inner side of the vertical section of the frame 1 and is horizontally arranged parallel to the output shaft of the motor 2. A slide table 10 is slidably connected to the slide rail 9. The slide table 10 is connected to the rope threading mold 4 through a fixed plate 6. A gluing device is provided on the slide table 10, and the gluing device is a gluing tank 11. A gluing roller is provided in the gluing tank 11.

[0029] A rope threading guide component is provided on the slide 10 , and the guide component is a guide column 12 .

[0030] like Figure 2 As shown, it also includes a rope-releasing drum 13 , and a rope-releasing bracket 14 is provided above the rope-releasing drum 13 .

[0031] After the motor 1 is running, the rope threading mold 4 will move along the roller 5 along the thread direction. Since the thread pitch inside the rope threading mold 4 is fixed, the motor speed will increase, and its rope winding efficiency will be improved, but it will not affect the rope winding pitch.

[0032] The above description is only for illustrating the implementation mode of the utility model and is not intended to limit the utility model. For those skilled in the art, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. An automatic rope winding machine for wind grid roller of tempering furnace, characterized in that: include: Rack (1); A motor (2), wherein the motor (2) is arranged on one side of the upper end of the frame (1), and an output shaft of the motor (2) is connected to a roller table (5); A roller bracket (3), wherein the roller bracket (3) is arranged on the other side of the upper end of the frame (1); A rope threading mold (4) covers a portion of a roller (5), and its inner wall is clearance-matched with the outer wall of the roller (5). A concave thread is provided on the inner wall, and the concave thread is matched with the rope (7). Depending on the tightness of the rope, interference fit, transition fit or clearance fit can be selected.

2. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 1, characterized in that: The output shaft of the motor (2) is connected to the roller table (5) via a snap-fit ​​structure.

3. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 1, characterized in that: The roller bracket (3) is provided with an upper opening semicircular groove (8) or a U-shaped groove, the inner diameter of the circular portion of which is matched with the outer diameter of the roller (5).

4. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 1, characterized in that: The utility model comprises a rope-releasing drum (13), and a rope-releasing bracket (14) is arranged above the rope-releasing drum (13).

5. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 1, characterized in that: It comprises a slide rail (9), wherein the slide rail (9) is fixedly connected to the inner side of the vertical section of the frame (1) and is horizontally arranged parallel to the output shaft of the motor (2).

6. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 5, characterized in that: A slide table (10) is slidably connected to the slide rail (9), and the slide table (10) is fixedly connected to the rope threading mold (4).

7. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 6, characterized in that: The slide table (10) is provided with a glue coating device.

8. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 7, characterized in that: The glue coating device is a glue coating tank (11), and a glue coating roller is arranged in the glue coating tank.

9. The automatic rope winding machine for wind grid roller of tempering furnace according to any one of claims 6 to 8, characterized in that: The slide (10) is provided with a rope threading guide component.

10. The automatic rope winding machine for wind grid roller of tempering furnace according to claim 9, characterized in that: The guide component is a guide column (12).