Heat treatment quenching anti-bending device

By designing a heat-treated bending device including locking components, upper constraint molds, lower constraint molds, etc., the problem that the prior art cannot constrain workpieces of various forms is solved, and the quenching and bending of various workpieces is achieved, which expands the scope of application and improves flexibility.

CN222613407UActive Publication Date: 2025-03-14CHONGQING YIXINDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421032983.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The prior art cannot restrict workpieces of various forms, and can only quench and prevent bending of workpieces of a specific range, resulting in a small scope of application and cannot quench and prevent bending of various workpieces.

Method used

A heat treatment quenching anti-bending device is designed, including a first frame, a second frame and a restraining mechanism. The restraining mechanism is composed of a locking assembly, an upper restraining mold, a lower restraining mold, an upper mold bottom, a lower mold bottom, an upper mold bolt and a lower mold bolt. Through the combination and installation of these components, workpieces of various sizes and shapes can be adapted.

Benefits of technology

It is possible to quench and prevent bending of workpieces of various shapes and sizes, expand the scope of application of the device, improve the flexibility of the device, and can perform batch quenching and prevent large-scale bending and deformation of the workpiece during the quenching process.

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Abstract

The utility model relates to the technical field of automobile part processing, and particularly discloses a heat treatment quenching anti-bending device which comprises a first frame body, a second frame body and a restraining mechanism, the restraining mechanism comprises locking assemblies, an upper restraining die, an upper die bottom, a lower restraining die, a lower die bottom, an upper die bolt and a lower die bolt, each locking assembly is rotationally connected with the first frame body, and each locking assembly is rotationally connected with the second frame body. Each upper die bottom is embedded in the upper end of the first frame body, each upper die bolt penetrates through the corresponding upper die bottom and is in threaded connection with the first frame body, each upper constraint die is fixedly connected with the corresponding upper die bottom, and each lower die bottom is embedded in the lower end of the second frame body. Each lower die bolt penetrates through the corresponding lower die bottom and is in threaded connection with the second frame body, and each lower restraining die is fixedly connected with the corresponding lower die bottom. And the application range of the device can be widened, the flexibility of the device is improved, and quenching bending prevention can be conducted on workpieces of different shapes and sizes.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to a heat treatment quenching anti-bending device. Background Art

[0002] At present, workpiece quenching is a heat treatment process, which heats the workpiece to a certain temperature to reduce the temperature difference between the inside and outside of the workpiece and reduce the quenching stress. The workpiece is heated to the critical transformation temperature and maintained for a period of time so that the internal structure of the workpiece reaches a uniform austenitized state. The workpiece is rapidly cooled at a rate greater than the critical cooling rate. Water, oil, brine, etc. are usually used as cooling media. Rapid cooling can form a high-hardness martensitic structure on the surface of the workpiece, thereby improving the hardness, strength, wear resistance and fatigue strength of the workpiece. During the quenching process, the temperature changes suddenly, resulting in a large quenching stress inside the workpiece, which can easily cause the workpiece to bend and deform, and affect the subsequent processing, assembly and use of the workpiece.

[0003] The prior art CN220485758U provides a device for preventing bending of heat-treated quenched workpieces, which is provided by arranging several layers of inclined support plates in the frame, using the partitions to separate an inclined channel on the upper surface of the support plates, and using the baffle to seal the lower end of the channel. Thus, the channel can not only accommodate the workpiece, but also play a role in restraining the workpiece from deforming and bending during the quenching process; in addition, the inclined channel facilitates the workpiece to slide automatically from the higher end to the lower end during loading, and after quenching is completed, the baffle is opened from the upper frame of the frame to allow the workpiece to slide automatically, which not only helps to prevent the workpiece from bending and deforming during the quenching process, but also makes loading and disassembling the workpiece more convenient.

[0004] However, the prior art cannot constrain workpieces of various shapes, and can only constrain workpieces within a specific range to prevent deformation and bending, resulting in a small scope of application and inability to quench and prevent bending of various workpieces. Utility Model Content

[0005] The purpose of the utility model is to provide a heat treatment quenching and anti-bending device, aiming to solve the technical problems in the prior art that various forms of workpieces cannot be constrained and only workpieces within a specific range can be constrained to prevent deformation and bending, resulting in a small scope of application and inability to quench and prevent bending of various workpieces.

[0006] To achieve the above-mentioned purpose, the utility model adopts a heat treatment quenching anti-bending device, including a first frame, a second frame and a constraint mechanism, the constraint mechanism includes a locking assembly, an upper constraint die, an upper die bottom, a lower constraint die, a lower die bottom, an upper die bolt and a lower die bolt, the number of the locking assemblies is multiple groups, each group of the locking assemblies is rotatably connected to the first frame, and is respectively embedded in the upper end of the first frame, and the other end of each group of the locking assemblies passes through the second frame respectively, the number of the upper die bottom is multiple, the number of the upper die bolts is multiple, each of the upper die bottoms is respectively embedded in the upper end of the first frame, and each of the upper die bolts respectively passes through the corresponding The upper mold bottom is threadedly connected to the first frame body, the number of upper constraint molds is multiple, each of the upper constraint molds is fixedly connected to the corresponding upper mold bottom and is respectively located at one end of the upper mold bottom, the number of lower mold bottoms is multiple, the number of lower mold bolts is multiple, each of the lower mold bottoms is respectively embedded in the lower end of the second frame body, each of the lower mold bolts respectively penetrates the corresponding lower mold bottom and is threadedly connected to the second frame body, the number of lower constraint molds is multiple, each of the lower constraint molds is fixedly connected to the corresponding lower mold bottom and is respectively located at one end of the lower mold bottom, and each upper constraint mold and each lower constraint mold are adapted to each other.

[0007] Among them, each group of the locking components includes a limiting base plate, a rotating shaft and a locking ring, the rotating shaft is fixedly connected to the limiting base plate and is located on one side of the limiting base plate, the locking ring is fixedly connected to the rotating shaft and is sleeved on the outer wall of the locking ring, and one end of the limiting base plate and the rotating shaft are embedded in the interior of the first frame.

[0008] Wherein, both sides of each of the upper constraining dies and both sides of each of the lower constraining dies are provided with a plurality of quenching through holes.

[0009] Among them, the heat treatment quenching anti-bending device also includes side vertical plates and protrusions. The number of the side vertical plates is two, and the two side vertical plates are respectively fixedly connected to the first frame and are respectively located on both sides of the first frame. The number of the protrusions is two, and each protrusion is respectively fixedly connected to the corresponding side vertical plate and is respectively located on one side of the side vertical plate.

[0010] Wherein, the heat treatment quenching anti-bending device also includes a top plate, which is fixedly connected to the second frame and located at the upper end of the second frame, and has clamping grooves on both sides of the top plate.

[0011] The utility model discloses a heat treatment quenching and anti-bending device, wherein the first frame and the second frame are used to install and fix the upper die bottom and the lower die bottom, and the upper die bottom and the lower die bottom are used to fix the corresponding upper constraint die and the lower constraint die, and the quenching workpiece is placed between the upper constraint die and the lower constraint die, and after the first frame and the second frame are covered, the upper constraint die and the lower constraint die are used to constrain and fix the quenching workpiece, and the first frame and the second frame are fixed by the locking assembly, so as to complete the fixation of the quenching workpiece, batch quenching can be carried out, and the workpiece is constrained at the same time to prevent the workpiece from undergoing large bending deformation during the quenching process, the upper die bottom and the lower die bottom are both fixed by the upper die bolts and the lower die bolts, and the upper constraint die and the lower constraint die can be freely replaced by disassembly, so as to adapt to workpieces of various sizes and various shapes. The above structural setting can improve the scope of application of the device, improve the flexibility of the device, and can quench and prevent bending of workpieces of various shapes and sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.

[0014] Figure 2 It is a side view of the first embodiment of the utility model.

[0015] Figure 3 The utility model Figure 2 AA line internal structure cross-sectional view.

[0016] Figure 4 The utility model Figure 2 BB line internal structure cross-sectional view.

[0017] Figure 5 It is a structural schematic diagram of the second embodiment of the utility model.

[0018] 101-first frame, 102-second frame, 103-limiting bottom plate, 104-rotating axis, 105-locking ring, 106-upper constraint die, 107-upper die bottom, 108-lower constraint die, 109-lower die bottom, 110-upper die bolt, 111-lower die bolt, 112-quenching through hole, 201-side plate, 202-bump, 203-top plate. DETAILED DESCRIPTION

[0019] The first embodiment of the present application is:

[0020] See also Figures 1 to 4 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 is a side view of the first embodiment of the utility model, Figure 3 The utility model Figure 2 The AA line internal structure cross-sectional view, Figure 4 The utility model Figure 2 BB line internal structure cross-sectional view.

[0021] The utility model provides a heat treatment quenching anti-bending device: it includes a first frame 101, a second frame 102 and a constraint mechanism, the constraint mechanism includes a locking assembly, an upper constraint die 106, an upper die bottom 107, a lower constraint die 108, a lower die bottom 109, an upper die bolt 110 and a lower die bolt 111, and the locking assembly includes a limiting base plate 103, a rotating shaft 104 and a locking ring 105.

[0022] According to this specific embodiment, the upper mold bottom 107 and the lower mold bottom 109 are installed by the upper mold bolts 110 and the lower mold bolts 111, and can be disassembled and reassembled by bolt fixing to install different upper constraint molds 106 and lower constraint molds 108.

[0023] The number of the locking components is multiple, and each group of the locking components is rotatably connected to the first frame 101 and is respectively embedded in the upper end of the first frame 101, and the other end of each group of the locking components passes through the second frame 102, the number of the upper mold bottom 107 is multiple, the number of the upper mold bolts 110 is multiple, each of the upper mold bottoms 107 is respectively embedded in the upper end of the first frame 101, and each of the upper mold bolts 110 passes through the corresponding upper mold bottom 107 and is threadedly connected to the first frame 101, and the number of the upper constraint molds 106 is multiple. There are multiple pieces, each of the upper constraint molds 106 is fixedly connected to the corresponding upper mold bottom 107 and is respectively located at one end of the upper mold bottom 107. There are multiple pieces of the lower mold bottom 109, and there are multiple pieces of the lower mold bolts 111. Each of the lower mold bottoms 109 is respectively embedded in the lower end of the second frame 102, and each of the lower mold bolts 111 respectively penetrates the corresponding lower mold bottom 109 and is threadedly connected to the second frame 102. There are multiple pieces of the lower constraint mold 108, and each of the lower constraint molds 108 is respectively fixedly connected to the corresponding lower mold bottom 109 and is respectively located at one end of the upper mold bottom 107. At one end of the lower die bottom 109, each upper constraint die 106 and each lower constraint die 108 are adapted to each other, the upper die bottom 107 and the lower die bottom 109 are installed and fixed by the first frame 101 and the second frame 102, and the corresponding upper constraint die 106 and the lower constraint die 108 are fixed by the upper die bottom 107 and the lower die bottom 109, and the quenching workpiece is placed between the upper constraint die 106 and the lower constraint die 108. After the first frame 101 and the second frame 102 are covered, the upper constraint die 106 and the lower constraint die 108 are fixed. The lower constraint die 108 constrains and fixes the quenched workpiece, and fixes the first frame 101 and the second frame 102 through the locking assembly, so as to complete the fixation of the quenched workpiece. Batch quenching can be carried out, and the workpiece is constrained at the same time to prevent the workpiece from undergoing large bending deformation during the quenching process. The upper die bottom 107 and the lower die bottom 109 are fixed by the upper die bolts 110 and the lower die bolts 111. The upper constraint die 106 and the lower constraint die 108 can be freely replaced by disassembly, so as to adapt to workpieces of various sizes and various shapes.

[0024] Secondly, the rotating shaft 104 is fixedly connected to the limiting base plate 103 and is located on one side of the limiting base plate 103. The locking ring 105 is fixedly connected to the rotating shaft 104 and is sleeved on the outer wall of the locking ring 105. The limiting base plate 103 and one end of the rotating shaft 104 are embedded in the interior of the first frame 101. The limiting base plate 103 limits the rotating shaft 104 so that the rotating shaft 104 is connected to the first frame 101. The rotating shaft 104 can drive the locking ring 105 to rotate. The first frame 101 and the second frame 102 can be fixed by rotating the locking ring 105.

[0025] At the same time, both sides of each upper constraint die 106 and both sides of each lower constraint die 108 are provided with a plurality of quenching holes 112. The quenching holes 112 allow the quenching liquid to quickly enter the upper constraint die 106 and the lower constraint die 108. The contact between the quenching liquid and the workpiece causes the temperature of the workpiece to drop suddenly, thereby achieving the purpose of quenching.

[0026] When using a heat treatment quenching anti-bending device of the present embodiment, the upper die bottom 107 and the lower die bottom 109 are installed and fixed by the first frame 101 and the second frame 102, and the corresponding upper constraint die 106 and the lower constraint die 108 are fixed by the upper die bottom 107 and the lower die bottom 109, and the quenching workpiece is placed between the upper constraint die 106 and the lower constraint die 108. After the first frame 101 and the second frame 102 are covered, the upper constraint die 106 and the lower constraint die 108 constrain and fix the quenching workpiece, and the first frame 101 and the second frame 102 are fixed by the locking assembly, so as to complete the fixation of the quenching workpiece, batch quenching can be carried out, and the workpiece is constrained at the same time to prevent the workpiece from being greatly bent and deformed during the quenching process. The upper die bottom 107 and the lower die bottom 109 are both fixed by the upper die bolts 110 and the lower die bolts 111. The upper constraint die 106 and the lower constraint die 108 can be freely replaced by disassembly, so that they can adapt to workpieces of various sizes and various shapes. The limiting base plate 103 limits the rotating shaft 104, so that the rotating shaft 104 is connected to the first frame 101, and the rotating shaft 104 can drive the locking ring 105 to rotate. The first frame 101 and the second frame 102 can be fixed by rotating the locking ring 105. The quenching through hole 112 can allow the quenching liquid to quickly enter the upper constraint die 106 and the lower constraint die 108. The temperature of the workpiece is suddenly reduced by the contact between the quenching liquid and the workpiece, thereby achieving the purpose of quenching.

[0027] The second embodiment of the present application is:

[0028] Based on the first embodiment, please refer to Figure 5 ,in Figure 5 It is a structural schematic diagram of the second embodiment of the utility model.

[0029] The utility model provides a heat treatment quenching anti-bending device, which also includes a side standing plate 201, a convex block 202 and a top plate 203.

[0030] According to this specific embodiment, the side plate 201 supports and fixes the protrusion 202, and the arrangement of the protrusion 202 and the top plate 203 facilitates the mechanical claw to grasp and place the protrusion in the quenching liquid.

[0031] Among them, the number of the side upright plates 201 is two, and the two side upright plates 201 are respectively fixedly connected to the first frame 101 and are respectively located on both sides of the first frame 101. The number of the protrusions 202 is two, and each of the protrusions 202 is respectively fixedly connected to the corresponding side upright plates 201 and is respectively located on one side of the side upright plates 201. The two side upright plates 201 respectively support and fix the protrusions 202, and an angle is formed between each side upright plate 201 and each protrusion 202 to facilitate clamping by a robot, thereby automatically clamping and quenching the workpiece.

[0032] Secondly, the top plate 203 is fixedly connected to the second frame 102 and is located at the upper end of the second frame 102. Both sides of the top plate 203 have clamping grooves. The top plate 203 is used to be clamped by a robot to automatically clamp and quench the workpiece.

[0033] When using a heat treatment quenching and anti-bending device of this embodiment, the two side plates 201 respectively support and fix the protrusions 202, and an angle is formed between each side plate 201 and each protrusion 202 to facilitate clamping by a robot, thereby performing automated clamping and quenching on the workpiece. The top plate 203 is used to clamp the workpiece by a robot, thereby performing automated clamping and quenching on the workpiece. Both the top plate 203 and the protrusion 202 can be clamped by a robot, so as to be suitable for clamping by robots of different sizes, thereby improving adaptability during the production and processing process and meeting the diversity of processing.

[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A heat treatment quenching anti-bending device, comprising a first frame and a second frame, characterized in that: It also includes restraining agencies; The constraint mechanism includes a locking assembly, an upper constraint mold, an upper mold bottom, a lower constraint mold, a lower mold bottom, an upper mold bolt and a lower mold bolt, the number of the locking assemblies is multiple groups, each group of the locking assemblies is rotatably connected to the first frame body, and is respectively embedded in the upper end of the first frame body, and the other end of each group of the locking assemblies passes through the second frame body respectively, the number of the upper mold bottoms is multiple, the number of the upper mold bolts is multiple, each of the upper mold bottoms is respectively embedded in the upper end of the first frame body, each of the upper mold bolts respectively passes through the corresponding upper mold bottom and is threadedly connected to the first frame body, the upper There are multiple beam molds, each of the upper constraint molds is fixedly connected to the corresponding upper mold bottom and is respectively located at one end of the upper mold bottom. There are multiple lower mold bottoms, and there are multiple lower mold bolts. Each lower mold bottom is respectively embedded in the lower end of the second frame, and each lower mold bolt passes through the corresponding lower mold bottom and is threadedly connected to the second frame. There are multiple lower constraint molds, each of the lower constraint molds is fixedly connected to the corresponding lower mold bottom and is respectively located at one end of the lower mold bottom, and each upper constraint mold is adapted to each lower constraint mold.

2. A heat treatment quenching anti-bending device according to claim 1, characterized in that: Each group of the locking components includes a limiting base plate, a rotating shaft and a locking ring. The rotating shaft is fixedly connected to the limiting base plate and is located on one side of the limiting base plate. The locking ring is fixedly connected to the rotating shaft and is sleeved on the outer wall of the locking ring. The limiting base plate and one end of the rotating shaft are embedded in the interior of the first frame.

3. A heat treatment quenching anti-bending device according to claim 1, characterized in that: Both sides of each of the upper constraining dies and both sides of each of the lower constraining dies are provided with a plurality of quenching through holes.

4. A heat treatment quenching anti-bending device as claimed in claim 1, characterized in that: The heat treatment quenching anti-bending device also includes side uprights and protrusions. There are two side uprights, which are fixedly connected to the first frame and located on both sides of the first frame. There are two protrusions, which are fixedly connected to the corresponding side uprights and located on one side of the side uprights.

5. A heat treatment quenching anti-bending device as claimed in claim 1, characterized in that: The heat treatment quenching anti-bending device also includes a top plate, which is fixedly connected to the second frame and located at the upper end of the second frame, and has clamping grooves on both sides of the top plate.

Citation Information

Patent Citations

  • Anti-bending device for heat treatment quenching workpiece

    CN220485758U