Device for mounting sound barrier of viaduct
By designing a device for the installation of viaduct acoustic barriers, including a frame body adjusted by telescopic rod, an electric hoist lifting mechanism and a DC motor-driven walking mechanism, the problems of low efficiency and poor safety caused by frequent disassembly of the frame body during the installation of viaduct acoustic barriers are solved, and an efficient and safe installation process is achieved.
Patent Information
- Application Number
- CN202421315934.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the installation of the viaduct sound barrier, the frame of the installation device is frequently disassembled, resulting in low operating efficiency and poor safety.
A device including a frame body, a driving mechanism, a power supply mechanism, a lifting mechanism and a walking mechanism is designed. The frame body is adjusted to the height by a telescopic rod. The lifting mechanism adopts an electric hoist. The walking mechanism includes the front and rear wheels driven by a DC motor, and the power supply mechanism is a 48V battery.
The frame height adjustment is achieved through the telescopic component structure, improving construction quality and efficiency, reducing personnel investment, reducing costs, and enhancing safety during installation.
Smart Images

Figure CN222613999U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sound barrier installation, in particular to a device for installing a viaduct sound barrier. Background Art
[0002] At present, there is a height difference in the installation working surface of the viaduct sound barrier. The screen installation relies on a hand winch to transfer to the working position. There are certain safety hazards in the usual scaffolding installation and the frame is inconvenient to move. After the screen installation is completed, the frame needs to be dismantled and reassembled, resulting in low work efficiency and poor safety.
[0003] The Chinese patent with the announcement number CN216712798U discloses a bridge engineering sound barrier installation tool, including a supporting chassis and a lifting mechanism. When in use, the bottom plate, reinforcing rods and uprights form a stable system, and the front wire rope and the rear wire rope are connected through a pull ring, an upper pin column and a support rod to form a lever system. When used with a common forklift, it can meet the actual work needs and provide convenience for the installation of the sound barrier. The sling is hung before the upper limit support of the support rod. The end of the sling is firmly connected to the sound barrier through a suction cup. The forklift is operated to make the sound barrier reach the installation height. The length of the anchor rope is adjusted so that when the forklift lifting mechanism reaches the highest, the hoisting height of the sound barrier meets the installation requirements, making the installation of the bridge engineering sound barrier convenient and safe, saving time and effort, and avoiding damage to the completed road surface or damage to the bridge structure. However, there is still a problem of low efficiency.
[0004] Therefore, it is necessary to design a device for installing viaduct sound barriers that can improve work efficiency and safety. Utility Model Content
[0005] In order to solve the problems that during the installation of the existing sound barrier, the frame of the installation device is frequently disassembled, resulting in low operating efficiency and poor safety, the utility model provides a device for installing viaduct sound barriers.
[0006] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows:
[0007] A device for installing a viaduct sound barrier comprises a frame, a driving mechanism, a power supply mechanism, a lifting mechanism and a walking mechanism; the frame comprises a first support rod and a second support rod, the bottom end of the first support rod is movably connected to the top end of the second support rod, and the first support rod and the second support rod constitute a telescopic rod, and the height of the frame is adjusted by the telescopic action of the telescopic rod, and a first cross bar is also provided on the top of the first support rod, and the lifting mechanism is installed on the first cross bar; the driving mechanism and the power supply mechanism are installed at the bottom position of the frame; the lifting mechanism is installed at the top position of the frame, and the lifting mechanism is electrically connected to the power supply mechanism; the power supply mechanism provides power to the driving mechanism and the lifting mechanism; a control switch is also installed on the frame, and the control switch controls the action of the driving mechanism and the lifting mechanism; a walking mechanism is provided at the bottom of the frame.
[0008] Based on the above technical solution, further, at least four first support rods are provided, a scaffolding board is installed between the four first support rods, and the scaffolding board is perpendicular to the four first support rods.
[0009] Based on the above technical solution, further, a fence is provided outside the four first support rods, and the fence is located at the upper end of the scaffolding board.
[0010] Based on the above technical solution, further, at least four second support rods are arranged, each second support rod is connected to a corresponding first support rod, and a counterweight frame is installed between two adjacent second support rods, wherein the counterweight frame is arranged parallel to the scaffolding board.
[0011] Based on the above technical solution, further, the control switch is installed on the second support rod, and the control switch is provided above the counterweight frame.
[0012] Based on the above technical solution, further, the first support rod adopts a steel pipe with a nominal diameter of 32 mm and a wall thickness of 1.8 mm; the second support rod adopts a steel pipe with a nominal diameter of 40 mm and a wall thickness of 2.0 mm.
[0013] Based on the above technical solution, further, the driving mechanism adopts a DC motor with a power of 500W, and the DC motor provides power for the walking mechanism.
[0014] Based on the above technical solution, further, the lifting mechanism adopts an electric hoist.
[0015] Based on the above technical solution, further, the power supply mechanism adopts a battery with a voltage of 48V, and two groups of batteries are arranged to provide power for the DC motor and the electric hoist.
[0016] Based on the above technical solution, further, the walking mechanism includes a front wheel and a rear wheel, both of which are installed at the bottom of the second support rod, and four driven wheels are also provided on the second support rod connected to the front wheel, a second cross bar is provided between two adjacent second support rods, a driving wheel is provided on the second cross bar, the driving wheel and the four driven wheels are externally meshed with the same chain, and the rear wheel is provided with a flat washer.
[0017] Compared with the prior art, the beneficial effects of the present invention are specifically embodied in:
[0018] The utility model can adjust the height of the entire frame through the structural setting of the telescopic parts, and can well solve the problem of the installation operation platform of the viaduct sound barrier screen. The construction quality and efficiency can be greatly improved, the personnel input can be reduced, the personnel cost can be reduced, and the safety during the installation process is enhanced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the front view of the device of the utility model;
[0020] Figure 2 It is a rear view of the device of the utility model;
[0021] Figure 3 It is a side view of the device of the utility model;
[0022] Figure 4 It is a top view of the device of the utility model;
[0023] Figure numerals: 1. first support rod; 2. second support rod; 3. first cross bar; 4. Scaffolding board; 5. counterweight frame; 6. fence; 7. control switch; 8. electric hoist; 9. second cross bar; 10. chain; 11. driving wheel; 12. driven wheel; 13. front wheel; 14. rear wheel; 15. DC motor; 16. battery; 17. electric wire; 18. flat washer. DETAILED DESCRIPTION
[0024] The present invention is further described and illustrated below in conjunction with the accompanying drawings and specific implementations. The technical features of each implementation of the present invention can be combined accordingly without conflicting with each other.
[0025] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed below. The technical features in each embodiment of the utility model can be combined accordingly without conflicting with each other.
[0026] In the description of the present utility model, it is necessary to understand that when an element is considered to be "connected" to another element, it can be directly connected to another element or indirectly connected, that is, there are intermediate elements. On the contrary, when an element is said to be "directly" connected to another element, there are no intermediate elements.
[0027] In the description of the present utility model, it should be understood that the terms "first" and "second" are only used for the purpose of distinguishing descriptions, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features.
[0028] Example
[0029] Combination Figure 1-Figure 4 As shown, a device for installing a viaduct sound barrier is implemented, including a frame, a driving mechanism, a power supply mechanism, a lifting mechanism and a walking mechanism; the frame includes a first support rod 1 and a second support rod 2, the bottom end of the first support rod 1 is movably connected to the top end of the second support rod 2, and the first support rod 1 and the second support rod 2 constitute a telescopic rod, and the height of the frame is adjusted by the telescopic action of the telescopic rod; the driving mechanism and the power supply mechanism are installed at the bottom of the frame; the lifting mechanism is installed at the top of the frame, and the lifting mechanism is electrically connected to the power supply mechanism; the power supply mechanism provides power for the driving mechanism and the lifting mechanism; a control switch 7 is also installed on the frame, and the control switch 7 controls the action of the driving mechanism and the lifting mechanism, and the connection between the control switch 7 and the driving mechanism and the lifting mechanism can be wired or wireless, so as to realize control; a walking mechanism is provided at the bottom of the frame. Among them, the driving mechanism adopts a DC motor 15 with a power of 500W, and the DC motor 15 provides power for the walking mechanism. The power supply mechanism uses a battery 16 with a voltage of 48V. Two groups of batteries 16 are provided. The batteries 16 provide power for the DC motor 15 and the electric hoist 8.
[0030] Specifically, at least four first support rods 1 are provided, and a scaffolding board 4 is installed between the four first support rods 1, and the scaffolding board 4 is perpendicular to the four first support rods 1; each first support rod 1 adopts a steel pipe with a nominal diameter of 32mm and a wall thickness of 1.8mm, and the four first support rods 1 are arranged parallel to each other. A fence 6 is provided outside the four first support rods 1, and the fence 6 is located at the upper end of the scaffolding board 4. The provision of the fence 6 can improve the installation stability between the four first support rods 1 on the one hand, and ensure the range of motion of the lifting mechanism on the other hand. Specifically, the lifting mechanism adopts an electric hoist 8, which is an existing device. A first cross bar 3 is installed on the top of the first support rod 1. One end of the electric hoist 8 is fixed on the first cross bar 3, and the other end is electrically connected to the battery 16 through the wire 17. The electric hoist 8 is also hoisted with a screen body through a steel wire rope, so that when the electric hoist 8 is started, the screen body can be lifted and lowered under its drive.
[0031] Similarly, in order to adapt to the first support rod 1, at least four second support rods 2 are provided, each second support rod 2 is connected to a corresponding first support rod 1, and a counterweight frame 5 is installed between two adjacent second support rods 2, wherein the counterweight frame 5 is arranged in parallel with the scaffolding board 4. The control switch 7 is installed on the second support rod 2, and the control switch 7 is arranged above the counterweight frame 5, wherein the control switch 7 is provided with a switching button. The telescopic operation of the telescopic rod composed of the first support rod 1 and the second support rod 2 can be controlled by manual adjustment, or the existing electric drive method can be used to realize the telescopic operation; the switching button of the control switch 7 can control the switching of the action of the electric hoist 8 and the walking mechanism, and the control program of the control switch 7 is the existing program. The second support rod 2 adopts a steel pipe with a nominal diameter of 40mm and a wall thickness of 2.0mm.
[0032] The walking mechanism includes a front wheel 13 and a rear wheel 14, both of which are installed at the bottom of the second support rod 2, and four driven wheels 12 are also arranged on the second support rod 2 connected to the front wheel 13, a second cross bar 9 is arranged between two adjacent second support rods 2, a driving wheel 11 is arranged on the second cross bar 9, and the driving wheel 11 and the four driven wheels 12 are externally meshed with the same chain 10. The DC motor 15 is specifically installed on the second cross bar 9, and the output shaft of the DC motor 15 is connected to the driving wheel 11. When the DC motor 15 is started, the driving wheel 11 connected thereto can be driven to rotate, and the driving wheel 11 rotates to drive the chain 10 and the other four driven wheels 12 to rotate, thereby making the front wheel 13 walk, wherein the bottom of the chain 10 and the bottom of the front wheel 13 are located on the same horizontal plane, so that when the chain 10 rotates, the front wheel 13 can be driven to walk on the same horizontal plane. When the front wheel 13 walks, it drives the rear wheel 14 to walk. There are two rear wheels 14, each of which is mounted at the bottom of a second support rod 2, and each rear wheel 14 is provided with a flat washer 18, which plays the role of filling uneven surfaces and reducing wear. The specific connection structure between the front wheel 13 and the first support rod 1, and the connection structure between the rear wheel 14 and the second support rod 2 are existing means, and the front wheel 13 and the rear wheel 14 can be mounted at the lower end of the second support rod 2 by a movable shaft connection.
[0033] The actual operating principle of this device is: place the screen of the sound barrier to be placed on the outside of the frame, and the preferred placement position is on the same side of the electric hoist 8 and the flat washer 18. The device first assembles the frame on site, and the battery 16 provides power to the DC motor 15 and the electric hoist 8. After the assembly is completed, the walking mechanism and the lifting mechanism are switched through the control switch 7, and then the walking of the frame and the lifting action of the electric hoist 8 are debugged. After they are correct, they are transported to the working surface, where the height difference between the front wheel 13 and the rear wheel 14 is set according to the flatness of the specific working surface. For example, when the height of the rear end of the working surface is higher than that of the front end, the height of the rear wheel 14 on the rear end working surface is lower than that of the front wheel 13 on the front end working surface. Figure 3 There is a height difference between the front wheel 13 and the rear wheel 14, but if the working surface is flat, the front wheel 13 and the rear wheel 14 can be manually operated to be at the same level, such as by increasing the length of the second support rod 2 connected to the rear wheel 14. After debugging is correct, the control switch 7 is used to control the electric hoist 8 to lift the screen; after the operation is completed, the control switch 7 is switched to control the DC motor to start, so that the walking mechanism can walk.
[0034] The above is only an implementation method of the utility model, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A device for installing a viaduct sound barrier, characterized in that: It includes a frame, a driving mechanism, a power supply mechanism, a lifting mechanism and a walking mechanism; The frame includes a first support rod and a second support rod, the bottom end of the first support rod is movably connected to the top end of the second support rod, and the first support rod and the second support rod constitute a telescopic rod, and the height of the frame is adjusted by the telescopic action of the telescopic rod; a first cross bar is also provided on the top of the first support rod, and the lifting mechanism is installed on the first cross bar; the driving mechanism and the power supply mechanism are installed at the bottom position of the frame; the lifting mechanism is installed at the top position of the frame, and the lifting mechanism is electrically connected to the power supply mechanism; the power supply mechanism provides power for the driving mechanism and the lifting mechanism; A control switch is also installed on the frame, and the control switch controls the actions of the driving mechanism and the lifting mechanism; A walking mechanism is arranged at the bottom of the frame.
2. The device for installing a viaduct sound barrier according to claim 1, characterized in that: At least four first support rods are provided, and a scaffolding board is installed between the four first support rods, and the scaffolding board is perpendicular to the four first support rods.
3. The device for installing a viaduct sound barrier according to claim 2, characterized in that: A fence is provided outside the four first support rods, and the fence is located at the upper end of the scaffolding board.
4. The device for installing a viaduct sound barrier according to claim 3, characterized in that: At least four second support rods are provided, each second support rod is connected to a corresponding first support rod, and a counterweight frame is installed between two adjacent second support rods, wherein the counterweight frame is arranged parallel to the scaffolding board.
5. The device for installing a viaduct sound barrier according to claim 4, characterized in that: The control switch is installed on the second support rod, and the control switch is arranged above the counterweight frame.
6. The device for installing a viaduct sound barrier according to claim 1, characterized in that: The first support rod is made of a steel pipe with a nominal diameter of 32 mm and a wall thickness of 1.8 mm; the second support rod is made of a steel pipe with a nominal diameter of 40 mm and a wall thickness of 2.0 mm.
7. A device for installing a viaduct sound barrier according to any one of claims 1 to 6, characterized in that: The driving mechanism adopts a DC motor with a power of 500W, and the DC motor provides power for the walking mechanism.
8. The device for installing a viaduct sound barrier according to claim 7, characterized in that: The lifting mechanism adopts an electric hoist.
9. The device for installing a viaduct sound barrier according to claim 8, characterized in that: The power supply mechanism adopts a battery with a voltage of 48V, and two groups of batteries are arranged. The batteries provide power for the DC motor and the electric hoist.
10. The device for installing a viaduct sound barrier according to claim 1, characterized in that: The walking mechanism includes a front wheel and a rear wheel, both of which are installed at the bottom of the second support rod, and four driven wheels are also provided on the second support rod connected to the front wheel, a second cross bar is provided between two adjacent second support rods, a driving wheel is provided on the second cross bar, and the driving wheel and the four driven wheels are externally meshed with the same chain.
Citation Information
Patent Citations
Bridge engineering sound barrier installation tool
CN216712798U
Cited By
Device for mounting sound barrier of viaduct
CN224468248U