Product overturning test tool
By designing a product flip test tooling including a support frame, a flip drive slide, a flip drive link, a flip frame and a drive device, the problems of complex operation, low efficiency, poor positioning accuracy, insufficient support and safety hazards in the prior art are solved, and the product's automated flip drop test is realized, improving the test efficiency and safety.
Patent Information
- Application Number
- CN202520233609.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2035-02-14
AI Technical Summary
When conducting product drop tests, the prior art has complex operation and low efficiency, poor positioning accuracy, insufficient support, and safety hazards.
A product flip test tooling is designed, including a support frame, a flip drive slide, a flip drive link, a flip frame and a drive device. Through the cooperation of these components, the product is automatically flipped and dropped.
It improves the efficiency and safety of the test, reduces the labor intensity of manual operation, ensures the stability and support of the flip process, and is suitable for flip tests of a variety of products.
Smart Images

Figure CN222618163U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of rollover drop test, and in particular relates to a product rollover test tooling. Background Art
[0002] For example, automobile engines, gearboxes, large battery packs, industrial robots, heavy tools, household appliances, solar panels, steel structures, cement precast parts, military equipment, aerospace parts and other products need to be lifted to a specified height for a drop test after trial production is completed. Since the products are somewhat dangerous during drop tests and the products themselves are heavy, it is difficult to lift the products manually.
[0003] The prior art usually uses a sling to lift the above-mentioned product, and then uses other auxiliary equipment to push the product to complete the drop test, which has the following disadvantages:
[0004] 1. The operation is complicated and inefficient: The sling needs to be manually hooked and adjusted, and auxiliary equipment (such as push rods and pulleys) is required to complete the release action. The test process is time-consuming and labor-intensive.
[0005] 2. Poor positioning accuracy: The product is prone to shaking when suspended by the sling, making it difficult to accurately control the drop angle and initial posture, resulting in poor consistency in test results.
[0006] 3. Insufficient support: The lifting equipment has limited carrying capacity for overweight products, and there is a risk of rope breakage or slippage, which results in low safety.
[0007] 4. There are many safety hazards: When the lifting device is manually operated, if the product falls or swings accidentally, it may cause harm to the test personnel.
[0008] Therefore, in order to meet the product testing requirements, a special movable test tooling is designed according to the drop test requirements, which is used for product installation and product lifting to complete the drop test. The utility model can effectively solve the problems existing in the prior art. Through the cooperation of the support frame, the flip drive slide, the flip drive connecting rod, the flip frame and the drive device, the automatic flipping and falling of the product is realized, which greatly improves the efficiency and safety of the test. Utility Model Content
[0009] In order to solve the above technical problems, the utility model provides a product rollover test tool to solve the problems in the prior art. The technical solution adopted by the utility model is:
[0010] A product rollover test fixture comprises a support frame, a rollover drive slide, a rollover drive connecting rod, a rollover frame and a drive device;
[0011] The flip driving slide is slidably arranged on the support frame, the flip driving slide is connected to the driving device for driving the flip driving slide to slide, the flip driving slide is rotatably connected to one end of the flip driving connecting rod, and the other end of the flip driving connecting rod is rotatably connected to the bottom of the flip frame, the flip frame is located above the support frame, and the two sides of the flip frame are rotatably connected to the support frame;
[0012] The flip rack is provided with a trough for placing products;
[0013] A plurality of anti-drop pressing wheel mechanisms are arranged on both sides of the flip frame, and the anti-drop pressing wheel mechanisms on both sides are symmetrically arranged; the anti-drop pressing wheel mechanisms are used to press the product before it falls.
[0014] Furthermore, the driving device is installed at one end of the support frame, the output end of the driving device is fixedly connected to one end of the trapezoidal screw rod, the other end of the trapezoidal screw rod is rotatably connected to the support frame, and the trapezoidal screw rod passes through the flip driving slide and is threadedly connected to the flip driving slide.
[0015] Furthermore, two linear guide rails are installed on the support frame, and the flip driving slide can be slidably arranged on the two linear guide rails.
[0016] Furthermore, the support frame includes a bottom portion and two side portions; the two side portions are fixedly connected to two sides of the bottom portion, the flipping drive slide is located between the two side portions, the tops of the two side portions are fixedly connected with support bearing seats, and the two support bearing seats are rotatably connected to two sides of the flip frame respectively.
[0017] Furthermore, an artificial platform is provided on the side standing part, and an escalator is provided on one side of the artificial platform.
[0018] Furthermore, the turnover frame is a frame structure provided with a hollow portion.
[0019] Furthermore, the anti-drop pressure wheel mechanism includes a linear drive device, a pressure arm, a connecting rod, a hinge seat and a fixing part; the linear drive device is installed on the fixing part, the fixing part is rotatably connected to the hinge seat, the hinge seat is fixedly installed on the flip frame, the output end of the linear drive device is fixedly connected to the connecting rod, the connecting rod is rotatably connected to one end of the pressure arm, the pressure arm is rotatably connected to the flip frame, and the end of the pressure arm away from the connecting rod is located above the trough body.
[0020] Furthermore, one end of the pressing arm away from the connecting rod is rotatably connected to a pressing wheel, and the pressing wheel is located above the trough body. The pressing wheels on both sides of the flip frame are used to press the product.
[0021] The utility model has the following beneficial effects: the utility model drives the flip driving slide to slide on the support frame through the driving device, and uses the movement of the flip driving connecting rod to push the flip frame to rotate around the rotation connection point between the flip frame and the support frame until the product falls off the flip frame, and finally realizes the flip test of the product; the utility model realizes the automated flip drop test of the product, reduces the labor intensity of manual operation, and improves the test efficiency. The flip drop test can be carried out in a specific area. The rotation connection design between the flip frame and the support frame ensures the stability of the flip process, avoids the shaking or falling of the product during the flip process, and has a strong supporting force; the trough body set on the flip frame can be customized according to the shape and size of different products, so that the tooling is suitable for the flip test of a variety of products; the entire flip process is controlled by the driving device, and the operation is simple and easy to master. The structural design of the support frame, the flip driving slide, the flip driving connecting rod and the flip frame is compact, which saves space and is easy to arrange and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram when the flip frame is tilted;
[0024] Figure 3 It is a schematic diagram of the anti-dropping pinch wheel mechanism;
[0025] In the figure: support frame 1, universal wheel 2, flip drive slide 3, flip drive connecting rod 4, linear drive device 5, anti-drop pressure wheel mechanism 6, support bearing seat 7, flip frame 8, linear guide rail 9, trapezoidal screw 10, drive device 11, pressure wheel 601, pressure arm 602, connecting rod 603, hinged seat 604, fixing part 605. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiment of the present utility model Figure 1-Figure 3 , the technical solutions in the embodiments of the utility model are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
[0027] like Figure 1 , a product flip test fixture, comprising a support frame 1, a flip drive slide 3, a flip drive connecting rod 4, a flip frame 8 and a driving device 11;
[0028] The flip driving slide 3 is slidably arranged on the support frame 1, and the flip driving slide 3 is connected to the driving device 11 for driving the flip driving slide 3 to slide, and the flip driving slide 3 is rotatably connected to one end of the flip driving connecting rod 4, and the other end of the flip driving connecting rod 4 is rotatably connected to the bottom of the flip frame 8, and the flip frame 8 is located above the support frame 1, and the flip frame 8 is rotatably connected to the support frame 1 on both sides;
[0029] The turnover frame 8 is provided with a trough for placing products.
[0030] A plurality of anti-drop pressing wheel mechanisms 6 are disposed on both sides of the flip frame 8 , and the anti-drop pressing wheel mechanisms 6 on both sides are symmetrically disposed; the anti-drop pressing wheel mechanisms 6 are used to press the product before it falls.
[0031] Specifically, the flip frame 8 is located directly above one end of the support frame 1, and the overall length of the flip frame 8 is less than the length of the support frame 1. Two flip driving links 4 can be provided, and the two flip driving links 4 are located on both sides of the bottom of the flip frame 8. The flip driving slide 3 is driven to slide linearly by the driving device 11, so that the flip driving slide 3 drives the flip driving link 4 to deflect, and the flip driving link 4 deflects and drives the flip frame 8 to rotate. Figure 1 , which is the initial state of the utility model, at this time the turning frame 8 is placed horizontally, in this state, the product can be placed in the groove body of the turning frame 8, and then the driving device 11 is started, such as Figure 2 , the turning frame 8 slowly rotates until the product falls off the turning frame 8 to complete the test. In order to prevent the product from falling prematurely during the turning process of the turning frame 8, an anti-dropping pressing wheel mechanism 6 is designed. When the turning angle of the turning frame 8 is greater than 90°, the anti-dropping pressing wheel mechanism 6 releases the product to make the product fall normally.
[0032] The utility model drives the flip driving slide 3 to slide on the support frame 1 through the driving device 11. The sliding of the flip driving slide 3 drives the flip driving connecting rod 4 to move. Since one end of the flip driving connecting rod 4 is rotatably connected to the flip driving slide 3 and the other end is rotatably connected to the bottom of the flip frame 8, the movement of the flip driving connecting rod 4 will drive the flip frame 8 to rotate around the rotation connection point between it and the support frame 1. The flip frame 8 is provided with a trough for placing products. When the flip frame 8 rotates, the products in the trough will flip accordingly until the products fall off the flip frame 8, thereby finally realizing the flip test of the products.
[0033] The utility model realizes the automated flip and drop test of the product through the drive of the driving device 11, reduces the labor intensity of manual operation, and improves the test efficiency. The flip and drop test can be carried out in a specific area. The rotation connection design between the flip frame 8 and the support frame 1 ensures the stability of the flipping process, avoids the shaking or falling of the product during the flipping process, and has a strong supporting force. The trough body provided on the flip frame 8 can be customized according to the shape and size of different products, so that the tooling is suitable for flip tests of various products. The entire flipping process is controlled by the driving device 11, which is simple to operate and easy to master. The structural design of the support frame 1, the flip drive slide 3, the flip drive connecting rod 4 and the flip frame 8 is compact, which saves space and is easy to arrange and use.
[0034] It should be noted that the maximum rotation angle of the turning frame 8 is greater than 90°. For example, the maximum rotation angle of the turning frame 8 is 100°. At this angle, the product can tilt and fall.
[0035] In addition, in the present utility model, the products are prior art, such as large mechanical parts: such as engines, gearboxes, hydraulic pumps, etc., industrial robots, battery packs (especially electric vehicle batteries), large household appliances: such as refrigerators, washing machines, air conditioner outdoor units, etc., large glass panels: such as building curtain wall glass, cement prefabricated products, etc. A plurality of universal wheels 2 can be provided at the bottom of the support frame 1 for easy movement. The driving device 11 is prior art, such as a motor.
[0036] Furthermore, the driving device 11 is installed at one end of the support frame 1, the output end of the driving device 11 is fixedly connected to one end of the trapezoidal screw rod 10, and the other end of the trapezoidal screw rod 10 is rotatably connected to the support frame 1, and the trapezoidal screw rod 10 passes through the flip driving slide 3 and is threadedly connected to the flip driving slide 3.
[0037] A threaded through hole is provided on the flip driving slide 3 and matches with the thread on the trapezoidal lead screw 10. The movement of the flip driving slide 3 is achieved by the rotation of the trapezoidal lead screw 10.
[0038] Furthermore, two linear guide rails 9 are installed on the support frame 1 , and the flip driving slide 3 is slidably disposed on the two linear guide rails 9 .
[0039] Two linear guide rails 9 are arranged in parallel and distributed on both sides of the flip driving slide 3. The linear guide rails 9 form a constraint structure for the flip driving slide 3 to prevent it from rotating, so that the trapezoidal lead screw 10 can drive the flip driving slide 3 to move.
[0040] Furthermore, the support frame 1 includes a bottom portion and two side portions; the two side portions are fixedly connected to both sides of the bottom portion, the flipping drive slide 3 is located between the two side portions, and the tops of the two side portions are fixedly connected with support bearing seats 7, and the two support bearing seats 7 are rotatably connected to both sides of the flip frame 8 respectively.
[0041] The side standing part lifts up the turning frame 8 so that the turning frame 8 is at a certain height from the supporting frame 1 , which is convenient for the turning frame 8 and the turning driving connecting rod 4 to rotate.
[0042] Furthermore, an artificial platform is arranged on the side stand, and an escalator is arranged on one side of the artificial platform. An operator can climb onto the artificial platform via the escalator to perform maintenance work.
[0043] Furthermore, the turnover frame 8 is a frame structure with a hollow part. The turnover frame 8 is a cubic structure as a whole, which includes 5 faces, and the 5 faces can be made by a frame structure.
[0044] Furthermore, the anti-drop pressure wheel mechanism 6 includes a linear drive device 5, a pressure arm 602, a connecting rod 603, a hinge seat 604 and a fixing member 605; the linear drive device 5 is installed on the fixing member 605, the fixing member 605 is rotatably connected to the hinge seat 604, the hinge seat 604 is fixedly installed on the flip frame 8, the output end of the linear drive device 5 is fixedly connected to the connecting rod 603, the connecting rod 603 is rotatably connected to one end of the pressure arm 602, the pressure arm 602 is rotatably connected to the flip frame 8, and the end of the pressure arm 602 away from the connecting rod 603 is located above the trough body.
[0045] Furthermore, one end of the pressing arm 602 away from the connecting rod 603 is rotatably connected to a pressing wheel 601, and the pressing wheel 601 is located above the trough body. The pressing wheels 601 on both sides of the flip frame 8 are used to press the product.
[0046] The connecting rod 603 is arranged vertically, and the pressing arm 602 is perpendicular to the rotation direction of the flip frame 8. In specific implementation, the connecting rod 603 is driven to move up and down by the linear drive device 5, the pressing arm 602 is rotated, and the connecting rod 603 and the linear drive device 5 form corresponding deflections, thereby realizing the function of the pressing wheel 601 pressing the product. The linear drive device 5 is a prior art, such as an electric cylinder, a pneumatic cylinder, etc. The connecting rod 603 can be a separate rod body or an output rod body of the linear drive device 5. When the linear drive device 5 drives the connecting rod 603 to move downward, multiple pressing arms 602 are unfolded and leave the coverage range of the trough body, which can avoid interfering with the product falling.
[0047] It should be noted that the multiple pressing arms 602 are not deployed until the turning frame 8 turns over to a threshold angle, for example, the threshold angle is 90°, and the multiple pressing arms 602 are not deployed until the turning frame 8 turns over to 90°, which can be controlled by a PLC program. The advantage of this design is that it can prevent the product from falling prematurely, making the entire test fixture more stable and reliable.
[0048] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations, modifications, and substitutions made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A product rollover test tool, characterized in that: It comprises a support frame (1), a flip driving slide (3), a flip driving connecting rod (4), a flip frame (8) and a driving device (11); The flip driving slide (3) is slidably arranged on the support frame (1), the flip driving slide (3) is connected to the driving device (11) for driving the flip driving slide (3) to slide, the flip driving slide (3) is rotatably connected to one end of the flip driving connecting rod (4), and the other end of the flip driving connecting rod (4) is rotatably connected to the bottom of the flip frame (8), the flip frame (8) is located above the support frame (1), and the flip frame (8) is rotatably connected to the support frame (1) at both sides; The turning frame (8) is provided with a trough for placing products; A plurality of anti-drop pressing wheel mechanisms (6) are arranged on both sides of the flip frame (8), and the anti-drop pressing wheel mechanisms (6) on both sides are arranged symmetrically; the anti-drop pressing wheel mechanisms (6) are used to press the product before it falls.
2. A product rollover test tool according to claim 1, characterized in that: The driving device (11) is mounted on one end of the support frame (1); the output end of the driving device (11) is fixedly connected to one end of a trapezoidal screw rod (10); the other end of the trapezoidal screw rod (10) is rotatably connected to the support frame (1); the trapezoidal screw rod (10) passes through the flip driving slide seat (3) and is threadedly connected to the flip driving slide seat (3).
3. A product rollover test tool according to claim 1, characterized in that: Two linear guide rails (9) are installed on the support frame (1), and the flip driving slide seat (3) is slidably arranged on the two linear guide rails (9).
4. A product rollover test tool according to claim 1, characterized in that: The support frame (1) comprises a bottom portion and two side portions; the two side portions are fixedly connected to two sides of the bottom portion, the flip drive slide (3) is located between the two side portions, the tops of the two side portions are fixedly connected to support bearing seats (7), and the two support bearing seats (7) are rotatably connected to two sides of the flip frame (8).
5. A product rollover test tool according to claim 4, characterized in that: An artificial platform is arranged on the side standing part, and an escalator is arranged on one side of the artificial platform.
6. A product rollover test tool according to claim 4, characterized in that: The turning frame (8) is a frame structure provided with a hollow portion.
7. A product rollover test tool according to claim 1, characterized in that: The anti-drop pressure wheel mechanism (6) comprises a linear drive device (5), a pressure arm (602), a connecting rod (603), an articulated seat (604) and a fixing member (605); the linear drive device (5) is mounted on the fixing member (605), the fixing member (605) is rotatably connected to the articulated seat (604), the articulated seat (604) is fixedly mounted on the flip frame (8), the output end of the linear drive device (5) is fixedly connected to the connecting rod (603), the connecting rod (603) is rotatably connected to one end of the pressure arm (602), the pressure arm (602) is rotatably connected to the flip frame (8), and the end of the pressure arm (602) away from the connecting rod (603) is located above the trough body.
8. A product rollover test tool according to claim 7, characterized in that: One end of the pressing arm (602) away from the connecting rod (603) is rotatably connected to a pressing wheel (601), and the pressing wheel (601) is located above the trough body. The pressing wheels (601) on both sides of the turning frame (8) are used to press the product.