Efficient petroleum moisture content detection device
By designing an efficient petroleum moisture content detection device including a drive box, storage barrel, constant temperature barrel, liquid injection assembly and sample return assembly, the time-consuming and labor-intensive verification of the verification process in the prior art is solved, and the precise ratio and automated verification of water and oil are achieved, and efficiency is improved.
Patent Information
- Application Number
- CN202422934881.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing petroleum moisture content detection device is time-consuming and labor-intensive during the verification process, and is not efficient, so it requires manual liquid dispensing, liquid injection and other operations.
An efficient petroleum moisture content detection device is designed, using a drive box, storage barrel, constant temperature barrel, liquid injection assembly and sample return assembly. The precise ratio of water and oil is achieved through a single stepper motor, and the calibration process is completed automatically.
The precise ratio of water and oil is achieved, which reduces costs, reduces manual operations, improves calibration efficiency, and avoids the problem of detection sample ratio not meeting expectations through the sample reflow component.
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Figure CN222618628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petroleum detection equipment, in particular to a high-efficiency petroleum water content detection device. Background Art
[0002] The water content of oil refers to the ratio of the volume of associated water in oil to the volume of oil-water mixture. It is one of the important parameters of oil and an indicator that is focused on in the process of oil extraction, dehydration, storage, transportation, sales and refining. If the measurement results of the oil water content are inaccurate, it will affect the economic interests of both the supply and demand sides during trade settlement, and easily cause trade disputes; it will affect the decision-making of process control during the production process, resulting in inaccurate process control. With the intelligent development of domestic oil fields, the types of oil water content testers (referred to as water content meters) are becoming more and more diverse, and their importance is becoming increasingly prominent. Customers' demand for full-range instruments is increasing, and it is urgent to develop intelligent verification / calibration devices for full-range oil water content testers.
[0003] The existing device requires manual liquid preparation and injection before calibrating the water content meter, and completes operations such as zero point calibration and full-scale calibration. After completing the calibration of a calibration point, it is necessary to drain the liquid and perform liquid preparation and injection again. The calibration process is time-consuming and labor-intensive, and the efficiency is not high. Therefore, the applicant proposes an efficient petroleum water content detection device. Utility Model Content
[0004] The utility model aims to provide an efficient petroleum water content detection device to solve the problem that the detection process is time-consuming, labor-intensive and inefficient in the above-mentioned background technology.
[0005] The technical solution of the utility model is:
[0006] The test device includes a driving box, the upper end of the driving box is fixedly connected to two storage barrels, the lower end of the storage barrel is fixedly connected to a constant temperature barrel, and the left and right side walls of the driving box are both installed with liquid injection components;
[0007] The liquid injection component includes a metering cylinder connected to the drive box, a piston is slidably connected inside the metering cylinder, a side wall of the piston close to the calibration device is rotatably connected to the piston, a moving disk is slidably connected inside the metering cylinder, and the moving disk is threadedly connected to the screw, a plurality of fixed rods are fixedly connected between the moving disk and the piston, a suction pipe is connected between the end of the metering cylinder away from the drive box and the storage barrel, a discharge pipe is connected between the end of the metering cylinder away from the drive box and the constant temperature barrel, a sample reflux component for detecting sample reflux is arranged between the suction pipe and the discharge pipe and the metering cylinder, and a drive control quantity component for discharging the detection sample is arranged inside the drive box.
[0008] Furthermore, the driving and controlling component includes a connecting rod rotatably connected to the opposite ends of the two screw rods, two symmetrically arranged conical blocks are slidably connected to the connecting rod, a fixed tube is fixedly connected between the two conical blocks, a first gear is fixedly connected to the fixed tube, a same moving box is slidably connected between the inner walls of the front and rear sides of the metering cylinder, and the fixed tube is rotatably connected to the moving box, a second gear meshing with the first gear is rotatably connected inside the moving box, a stepper motor is installed on the side wall of the metering cylinder, a square telescopic rod is fixedly connected to the output end of the stepper motor, and the square telescopic rod passes through the moving box and is fixedly connected to the second gear, the opposite ends of the two screw rods are fixedly connected to electromagnets that are magnetically attracted to the conical blocks, and a transmission sleeve is fixedly connected to the electromagnets.
[0009] Through the arrangement, the electromagnet and the conical block can be matched to adjust the proportion of water and oil in the two storage barrels, and a stable transmission effect can be achieved through the contact between the conical block and the transmission sleeve.
[0010] Furthermore, the sample reflux assembly includes a valve housing connected to the metering cylinder, a valve core is rotatably connected inside the valve housing, two valve holes are drilled on the valve core, the suction tube and the discharge tube are respectively connected to the metering cylinder through the two valve holes, a one-way valve is installed inside the valve hole, a micro motor is fixedly connected to the upper end of the valve housing, and the output end of the micro motor is fixedly connected to the valve core.
[0011] Through the setting, the valve core can be driven to rotate by a micro motor, so that the one-way valve can change the flow channel of the liquid to achieve a reflux effect.
[0012] The utility model provides an efficient petroleum water content detection device through improvement, which has the following improvements and advantages compared with the prior art:
[0013] First, the utility model can simultaneously achieve accurate proportioning of water and oil by only using a single stepping motor, thereby reducing costs and eliminating the need for manual liquid preparation and injection, thereby effectively improving the efficiency of testing.
[0014] Secondly: The utility model can, through the sample reflux component, automatically discharge the water or oil extracted from the metering cylinder into the storage barrel when there is a lack of water and oil inside the storage barrel, waiting for the staff to fill it, thereby effectively preventing the staff from not knowing the water or oil content inside the metering cylinder, resulting in the test sample ratio in the constant temperature barrel not meeting the expected effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a three-dimensional stereogram of the utility model;
[0017] Figure 2It is a structural schematic diagram of the liquid injection component of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the liquid injection component and the drive volume control component of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the drive control component of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the sample reflux component of the utility model.
[0021] Description of reference numerals:
[0022] 1. Verification device; 101. Drive box; 102. Storage barrel; 103. Constant temperature barrel;
[0023] 2. Liquid injection assembly; 201. Measuring cylinder; 202. Piston; 203. Screw; 204. Moving plate; 205. Fixed rod; 206. Straw; 207. Discharge pipe;
[0024] 3. Driving control component; 301. Connecting rod; 302. Conical block; 303. Fixed tube; 304. First gear; 305. Moving box; 306. Second gear; 307. Square telescopic rod; 308. Stepping motor; 309. Electromagnet; 310. Transmission sleeve;
[0025] 4. Sample reflux assembly; 401. Valve housing; 402. Valve core; 403. Valve hole; 404. Check valve; 405. Micro motor;
[0026] 5. Flow sensor. DETAILED DESCRIPTION
[0027] The following will be combined with the attached Figures 1 to 5 The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] The utility model provides an efficient petroleum water content detection device through improvement. Figure 1 - Figure 2As shown, the calibration device 1 includes a driving box 101, the upper end of the driving box 101 is fixedly connected to two storage barrels 102, the two storage barrels 102 are filled with water and oil respectively, and the lower end of the storage barrel 102 is fixedly connected to a constant temperature barrel 103 for constant temperature control of water and oil. The structure and principle of the constant temperature barrel 103 are both prior art and will not be repeated here. The left and right side walls of the driving box 101 are both installed with injection components 2 for quantitatively discharging water or oil;
[0029] The injection assembly 2 includes a metering cylinder 201 connected to the drive box 101, a piston 202 is slidably connected inside the metering cylinder 201, a side wall of the piston 202 close to the calibration device 1 is rotatably connected to a screw rod 203, a moving disk 204 is slidably connected inside the metering cylinder 201, a plurality of limit bars are fixedly connected to the inner wall of the metering cylinder 201, and a plurality of sliding grooves matching the limit bars are cut on the moving disk 204. The moving disk 204 is slidably connected through the limit bars to prevent the moving disk 204 from rotating when the screw rod 203 rotates, and the moving disk 204 Threadedly connected to the screw rod 203, a plurality of fixed rods 205 are fixedly connected between the movable disk 204 and the piston 202, a suction pipe 206 is connected between the end of the metering cylinder 201 away from the driving box 101 and the storage barrel 102, a discharge pipe 207 is connected between the end of the metering cylinder 201 away from the driving box 101 and the constant temperature barrel 103, a sample reflux component 4 for detecting sample reflux is arranged between the suction pipe 206 and the discharge pipe 207 and the metering cylinder 201, and a driving control quantity component 3 for discharging the detection sample is arranged inside the driving box 101.
[0030] In this embodiment: when the screw rod 203 rotates, the movable disk 204 is driven to move through the threaded action, and the movable disk 204 drives the piston 202 to move through multiple fixed rods 205. When the piston 202 moves toward the screw rod 203, the water or oil inside the storage barrel 102 is sucked through the suction pipe 206. When the piston 202 moves in the opposite direction of the screw rod 203, the water and oil inside the metering cylinder 201 are discharged to the interior of the constant temperature barrel 103 through the discharge pipe 207, so that the water and oil are kept at a constant temperature in the constant temperature barrel 103, and the one-way flow of liquid in the suction pipe 206, the metering cylinder 201 and the discharge pipe 207 is realized through the one-way valve 404 inside the sample reflux assembly 4.
[0031] In the above embodiment, in order to control the number of rotations of the screw rod 203, thereby controlling the moving distance of the piston 202, and thus realizing the control of the discharge flow of water or oil, and in order to realize the flow control of the two injection assemblies 2 by a single stepping motor 308, the following method can be adopted:
[0032] In a preferred embodiment, Figure 3 - Figure 4As shown, the driving control component 3 includes a connecting rod 301 rotatably connected to the opposite end of the two screw rods 203, two symmetrically arranged conical blocks 302 are slidably connected to the connecting rod 301, a fixed tube 303 is fixedly connected between the two conical blocks 302, and a first gear 304 is fixedly connected to the fixed tube 303. A same moving box 305 is slidably connected between the inner walls of the front and rear sides of the metering cylinder 201, and the fixed tube 303 is rotatably connected to the moving box 305. A second gear 306 meshing with the first gear 304 is rotatably connected inside the moving box 305, and a stepping motor 3 is installed on the side wall of the metering cylinder 201. 08. The structure and principle of the stepper motor 308 are all prior art and will not be described in detail here. The output end of the stepper motor 308 is fixedly connected with a square telescopic rod 307, and the square telescopic rod 307 passes through the moving box 305 and is fixedly connected with the second gear 306. Bearings are installed at the penetration points of the square telescopic rod 307, the moving box 305 and the metering cylinder 201. The opposite ends of the two lead screws 203 are fixedly connected with an electromagnet 309 that is magnetically attracted to the conical block 302 close to it. The structure and principle of the electromagnet 309 are all prior art and will not be described in detail here. A transmission sleeve 310 is fixedly connected to the electromagnet 309.
[0033] It is worth noting that a layer of rubber pad is fixedly connected to the inner wall of the transmission sleeve 310 and the outer wall of the conical block 302, and a plurality of anti-slip grooves are cut on the rubber pad. When the conical block 302 contacts the inner wall of the transmission sleeve 310, a stable transmission effect can be achieved by relying on friction. In addition, a plurality of clips are fixedly connected to the connecting rod 301, and the two conical blocks 302 are slidingly connected to the connecting rod 301 through the clips. When the conical block 302 rotates, it can also drive the connecting rod 301 to rotate, so that the connecting rod 301 can provide a stable axial support force for the conical block 302.
[0034] In this embodiment, when it is necessary to discharge the oil in one of the storage barrels 102, the electromagnet 309 at the corresponding screw rod 203 is started, so that the electromagnet 309 attracts the conical block 302 close to it, and then drives the conical block 302 to move until the conical block 302 contacts the inner wall of the transmission sleeve 310. At this time, the staff starts the stepper motor 308, and the stepper motor 308 drives the second gear 306 to rotate through the square telescopic rod 307. The second gear 306 drives the first gear 304 to rotate, so that the piston 202 can extract a preset flow of oil. Then the stepper motor 308 is reversed again, so that the oil in the metering cylinder 201 is discharged to the constant temperature barrel 103 through the discharge pipe 207 for constant temperature. When it is necessary to discharge the water in another storage barrel 102, it is necessary to start the electromagnet 309 at the corresponding screw rod 203 and repeat the above steps again.
[0035] It is worth noting that before the staff starts the stepper motor 308, the staff needs to set a flow value on the computer. The computer calculates the moving distance of the piston 202 through the inner diameter of the metering cylinder 201, and then calculates the number of rotations of the screw 203, and controls the stepper motor 308 through the controller to achieve the effect of precise control of the flow. Among them, the computer and the controller are not shown in the figure. The computer and the controller are both existing technologies, and their structural principles will not be repeated. At the same time, the device also includes a power supply, a switch, a controller, a power supply cable and other devices because they are not the main technology and will not be described in detail; in addition, when the conical block 302 moves, the square telescopic rod 307 will be extended and retracted, but it will not affect the stepper motor 308 driving the second gear 306 to rotate through the square telescopic rod 307.
[0036] refer to Figure 5 The sample reflux component 4 includes a valve housing 401 connected to the metering cylinder 201, a valve core 402 is rotatably connected inside the valve housing 401, two valve holes 403 are drilled on the valve core 402, the suction pipe 206 and the discharge pipe 207 are respectively connected to the metering cylinder 201 through the two valve holes 403, a one-way valve 404 is installed inside the valve hole 403, a micro motor 405 is fixedly connected to the upper end of the valve housing 401, and the output end of the micro motor 405 is fixedly connected to the valve core 402, a flow sensor 5 is installed on the suction pipe 206, the structure and principle of the flow sensor 5 are all existing technologies, which will not be repeated here, and the flow sensor 5 is electrically connected to the stepper motor 308 and the micro motor 405.
[0037] In this embodiment, when the water or oil in the storage barrel 102 is used up during the process of the metering cylinder 201 extracting water or oil, it will be detected by the flow sensor 5 and a signal will be sent to the computer. The computer drives the controller, and the controller will control the micro motor 405 to rotate 180 degrees to reverse the conduction direction of the two one-way valves 404. At the same time, the controller will also control the stepper motor 308 to reverse to the initial state, and the stepper motor 308 will drive the piston 202 to move in the opposite direction, and the water or oil extracted from the metering cylinder 201 will be discharged back to the storage barrel 102 through the one-way valve 404, and the staff will fill it up, which effectively avoids the staff not knowing the water or oil content in the metering cylinder 201, resulting in the test sample ratio in the constant temperature barrel 103 not meeting the expected effect.
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An efficient petroleum water content detection device, comprising a calibration device (1), the calibration device (1) comprising a drive box (101), the upper end of the drive box (101) being fixedly connected to two storage barrels (102), the lower end of the storage barrel (102) being fixedly connected to a constant temperature barrel (103), characterized in that: The left and right side walls of the driving box (101) are both provided with a liquid injection assembly (2). The liquid injection assembly (2) comprises a metering cylinder (201) connected to the driving box (101). A piston (202) is slidably connected to the inside of the metering cylinder (201). A side wall of the piston (202) close to the calibration device (1) is rotatably connected to a screw rod (203). A moving disk (204) is slidably connected to the inside of the metering cylinder (201). The moving disk (204) is threadedly connected to the screw rod (203). A fixed connection is formed between the moving disk (204) and the piston (202). A plurality of fixing rods (205) are connected, a suction pipe (206) is connected between the end of the metering cylinder (201) away from the driving box (101) and the storage barrel (102), a discharge pipe (207) is connected between the end of the metering cylinder (201) away from the driving box (101) and the constant temperature barrel (103), a sample reflux component (4) for detecting sample reflux is arranged between the suction pipe (206) and the discharge pipe (207) and the metering cylinder (201), and a driving volume control component (3) for discharging a detection sample is arranged inside the driving box (101).
2. The high-efficiency petroleum water content detection device according to claim 1 is characterized in that: The driving control assembly (3) comprises a connecting rod (301) rotatably connected to one end of the two screw rods (203); two symmetrically arranged conical blocks (302) are slidably connected to the connecting rod (301); a fixed tube (303) is fixedly connected between the two conical blocks (302); and a first gear (304) is fixedly connected to the fixed tube (303).
3. The high-efficiency petroleum water content detection device according to claim 2 is characterized in that: A movable box (305) is slidably connected between the inner walls on both sides of the metering cylinder (201), and the fixed tube (303) is rotationally connected to the movable box (305). A second gear (306) meshing with the first gear (304) is rotationally connected inside the movable box (305).
4. The high-efficiency petroleum water content detection device according to claim 3 is characterized in that: A stepper motor (308) is mounted on the side wall of the metering cylinder (201); an output end of the stepper motor (308) is fixedly connected to a square telescopic rod (307); the square telescopic rod (307) passes through the moving box (305) and is fixedly connected to the second gear (306); opposite ends of the two lead screws (203) are fixedly connected to an electromagnet (309) that is magnetically attracted to the conical block (302); and a transmission sleeve (310) is fixedly connected to the electromagnet (309).
5. The high-efficiency petroleum water content detection device according to claim 4 is characterized in that: The sample reflux assembly (4) comprises a valve housing (401) connected to the metering cylinder (201), a valve core (402) being rotatably connected inside the valve housing (401), and two valve holes (403) are drilled on the valve core (402).
6. The high-efficiency petroleum water content detection device according to claim 5, characterized in that: The suction pipe (206) and the discharge pipe (207) are respectively connected to the metering cylinder (201) through two valve holes (403), a one-way valve (404) is installed inside the valve hole (403), a micro motor (405) is fixedly connected to the upper end of the valve housing (401), and the output end of the micro motor (405) is fixedly connected to the valve core (402).
7. The high-efficiency petroleum water content detection device according to claim 6, characterized in that: A flow sensor (5) is installed on the suction tube (206), and the flow sensor (5) is electrically connected to the stepping motor (308) and the micro motor (405).
Citation Information
Cited By
Intelligent calibration device of petroleum moisture content tester
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