Electric power rail

By setting live wire electrical connectors, ground wire electrical connectors and neutral wire electrical connectors in the inner shell wall of the power track, the problems of messy and complex wiring and low safety performance in the prior art are solved, and a simpler wiring layout and higher safety performance are achieved.

CN222620324UActive Publication Date: 2025-03-14SHENZHEN GREEN CONNECTION TECH CO LTD
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Patent Information

Application Number
CN202420494865.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-14
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

In existing power tracks, live wire electrical connectors, ground wire electrical connectors and neutral wire electrical connectors are connected to the control unit and circuit board through additional wires, resulting in messy and complex wiring and low safety performance.

Method used

An electric power track is designed in which the live wire electrical connection, the ground wire electrical connection and the neutral wire electrical connection are laid in the housing and introduced from the housing into the inner housing, at least one of which is disposed inside the shell wall of the inner housing to avoid additional wire connections.

Benefits of technology

By hiding part of the electrical connection parts in the inner shell wall, the complexity of the wiring is reduced and the safety performance is improved.

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Abstract

The utility model relates to the technical field of electric power tracks, in particular to an electric power track. The power rail comprises a shell, a control unit, an inner shell, a live wire electric connecting piece, a ground wire electric connecting piece and a zero wire electric connecting piece. The control unit is installed on the shell, the inner shell is installed in the shell, the live wire electric connecting piece, the ground wire electric connecting piece and the null wire electric connecting piece are laid in the shell and led into the inner shell from the interior of the shell, and at least one of the live wire electric connecting piece, the ground wire electric connecting piece and the null wire electric connecting piece is arranged in the shell wall of the inner shell. The control unit is used for controlling power on-off of the power track. In the electric power track, at least one of the live wire electric connecting piece, the ground wire electric connecting piece and the null wire electric connecting piece of the inner shell part is arranged in the shell wall of the inner shell, namely at least one of the live wire electric connecting piece, the ground wire electric connecting piece and the null wire electric connecting piece is hidden in the shell wall of the inner shell and is not exposed, so that the complexity of wiring disorder is reduced; the safety performance is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric track, in particular to an electric track. Background Art

[0002] The power rail is a modern power distribution solution, usually installed on a desktop or wall, to provide power to various electrical devices and electronic products. Its structure is similar to a track, and users can flexibly set multiple socket positions as needed to facilitate connecting devices to obtain power. This innovative design makes power use more convenient and economical, while effectively reducing the clutter of wires.

[0003] A control unit is generally provided on the power rail to control its power on and off, or to realize other functions. The live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector in the current power rail are routed as conductive parts and are electrically connected to the control unit, the circuit board, etc. through wires in the inner shell of the power rail. This method uses additional wires for electrical connection, the routing is messy and complicated, and the safety performance is low. Utility Model Content

[0004] The technical problem to be solved by the embodiment of the utility model is to provide a power rail to solve the problem that the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are routed as conductive components in the prior art and are electrically connected to the control unit, the circuit board, etc. through wires in the inner shell of the power rail. This method uses additional wires for electrical connection, the routing is messy and complicated, and the safety performance is low.

[0005] The utility model discloses an electric track, comprising a shell, a control unit, an inner shell, a live wire electrical connector, a ground wire electrical connector and a neutral wire electrical connector;

[0006] The control unit is installed on the shell, the inner shell is installed in the shell, the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are laid in the shell and introduced from the shell to the inner shell, and at least one of the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector is arranged inside the shell wall of the inner shell; the control unit is used to control the power on and off of the power rail.

[0007] Optionally, the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are all arranged inside the shell wall of the inner shell.

[0008] Optionally, in the inner shell, a minimum spacing between the live wire electrical connector and the neutral wire electrical connector is not less than 3 mm.

[0009] Optionally, the shell is made of aluminum alloy, and the minimum distance between the live wire electrical connector, the neutral wire electrical connector and the shell is not less than 3 mm.

[0010] Optionally, the power track further comprises a first circuit board, which is mounted in the inner shell and is electrically connected to the live wire electrical connector and the neutral wire electrical connector.

[0011] Optionally, the power track also includes a relay, which is mounted on the first circuit board, electrically connected to the live wire electrical connector circuit, and electrically connected to the control unit to achieve on-off control of the live wire electrical connector circuit; an avoidance opening is opened on the inner shell corresponding to the relay position, and the relay is accommodated in the avoidance opening.

[0012] Optionally, a second circuit board is provided in the control unit, and a connecting joint is provided on the second circuit board; the connecting joint is electrically connected to the first circuit board through the avoidance opening, so that the control unit controls the power on and off of the power rail through the control relay.

[0013] Optionally, a resistor is provided on the first circuit board, and the resistor is electrically connected to the circuit of the neutral line electrical connector.

[0014] Optionally, a accommodating installation cavity is provided in the inner shell, and a live wire external connector, a ground wire external connector and a neutral wire external connector are provided in the accommodating installation cavity; the live wire external connector, the ground wire external connector and the neutral wire external connector are electrically connected to the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector respectively through the first circuit board; the upper cover of the accommodating installation cavity is provided with a rear cover capable of opening the accommodating installation cavity.

[0015] Optionally, the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are injection molded inside the shell wall of the inner shell.

[0016] Compared with the prior art, the beneficial effect of the power track provided by the embodiment of the utility model is that in the power track of the utility model, after the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are introduced from the shell into the inner shell, at least one of the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector of the inner shell part is arranged inside the shell wall of the inner shell, that is, at least one of the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector is hidden in the shell wall of the inner shell and is not exposed, thereby reducing the complexity of the wiring and improving the safety performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the utility model will be further described in detail below with reference to the accompanying drawings and embodiments, in which:

[0018] Figure 1 It is a front view schematic diagram of the power rail of the embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the back side of the power rail of the embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the interior of the inner shell of an embodiment of the utility model;

[0021] Figure 4 This is an exploded schematic diagram of the first circuit board of the embodiment of the utility model;

[0022] Figure 5 is another schematic diagram of the first circuit board of the embodiment of the utility model being decomposed;

[0023] Figure 6 It is a schematic diagram of the inner shell of an embodiment of the utility model;

[0024] Figure 7 is another schematic diagram of the inner shell of an embodiment of the utility model;

[0025] Figure 8 yes Figure 7 Cross-sectional view along the AA direction.

[0026] The reference numerals in the figures are:

[0027] 1. Shell; 2. Control unit; 21. Second circuit board; 211. Connector; 3. Inner shell; 31. Shell wall; 311. Avoidance; 32. Accommodating installation cavity; 33. Back cover; 4. Live wire electrical connector; 5. Ground wire electrical connector; 6. Neutral wire electrical connector; 7. First circuit board; 8. Relay; 9. Live wire external connector; 10. Ground wire external connector; 20. Neutral wire external connector; 30. Insulating sleeve; 40. Socket. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Now, in conjunction with the accompanying drawings, a preferred embodiment of the present utility model is described in detail.

[0029] The utility model embodiment provides a power rail, such as Figures 1 to 8 As shown, the power rail includes a housing 1 , a control unit 2 , an inner housing 3 , a live wire electrical connector 4 , an earth wire electrical connector 5 and a neutral wire electrical connector 6 .

[0030] The control unit 2 is installed on the shell 1, the inner shell 3 is installed in the shell 1, the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are laid in the shell 1 and introduced from the shell 1 to the inner shell 3, and at least one of the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 is arranged inside the shell wall 31 of the inner shell 3; the control unit 2 is used to control the power on and off of the power rail.

[0031] In the power track of the utility model, after the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are introduced from the shell 1 into the inner shell 3, at least one of the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 of the inner shell 3 is arranged inside the shell wall 31 of the inner shell 3, that is, at least one of the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 is hidden in the shell wall 31 of the inner shell 3 and is not exposed, thereby reducing the complexity of wiring clutter and improving safety performance.

[0032] Preferably, the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are all arranged inside the shell wall 31 of the inner shell 3. In this solution, the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are hidden in the shell wall 31 of the inner shell 3 and are not exposed, which greatly reduces the complexity of wiring and improves safety performance.

[0033] Specifically, the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are injection molded inside the shell wall 31 of the inner shell 3. That is, in this solution, the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 can be injection molded together in the shell wall 31 of the inner shell 3 when the inner shell 3 is injection molded. In order to facilitate processing and subsequent assembly, the overall live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 can be divided into two parts, one part is installed in the shell 1, and the other part is injection molded together in the shell wall 31 of the inner shell 3 when the inner shell 3 is injection molded, and the exposed connection end is reserved, and the connection end is connected to the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 installed in the shell 1.

[0034] The live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are respectively used as the live wire level, the ground wire level and the neutral wire level in the power rail, that is, the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 are respectively connected to the live wire, the ground wire and the neutral wire of the power supply circuit. The housing 1 is provided with a socket 40 plug interface along the length direction, and the pins of the socket 40 are inserted into the plug interface, and the live wire pins, the ground wire pins and the neutral wire pins of the socket 40 are respectively in contact with the live wire electrical connector 4, the ground wire electrical connector 5 and the neutral wire electrical connector 6 in the housing 1, so as to realize the power connection of the socket 40, and the electrical appliance is plugged into the socket 40 to obtain power. The control unit 2 acts as an on-off switch to control the on and off of the live wire circuit, thereby controlling the power on and off of the power rail. The control unit 2 can use a common knob mechanical switch connected to the live wire circuit of the live wire electrical connector 4 to control the power rail, or it can control the power on and off of the power rail through other conventional controls, which will not be described in detail here.

[0035] In the inner shell 3, the minimum spacing between the live wire electrical connector 4 and the neutral wire electrical connector 6 is not less than 3mm. The minimum spacing between the live wire electrical connector 4 and the neutral wire electrical connector 6 in this solution is not less than 3mm, which can meet the safety regulations and ensure the safety performance of the power track. More specifically, the shell 1 is made of aluminum alloy, and the minimum spacing between the live wire electrical connector 4, the neutral wire electrical connector 6 and the shell 1 is not less than 3mm. The shell 1 is made of aluminum alloy, which can make the power track have sufficient structural strength and light weight. The minimum spacing between the live wire electrical connector 4, the neutral wire electrical connector 6 and the shell 1 is not less than 3mm, which can meet the safety regulations and ensure the safety performance of the power track. In order to improve the safety of the power track, an insulating sleeve 30 is provided in the shell 1, and the live wire electrical connector 4 and the neutral wire electrical connector 6 are installed in the insulating sleeve 30. Furthermore, the ground wire electrical connector 5 is also installed on the insulating sleeve 30.

[0036] like Figures 3 to 5 As shown, the power rail also includes a first circuit board 7, which is installed in the inner shell 3, and the first circuit board 7 is electrically connected to the live wire electrical connector 4 and the neutral wire electrical connector 6. In this solution, the live wire electrical connector 4 and the neutral wire electrical connector 6 are directly connected to the first circuit board 7 without using additional wires for connection, and the live wire electrical connector 4 and the neutral wire electrical connector 6 in the inner shell 3 are arranged in the shell wall 31 of the inner shell 3, so that the wiring in the inner shell 3 is simpler, the complexity of the wiring is reduced to a greater extent, and the safety performance is improved. The first circuit board 7 accesses, controls and distributes the current of the power rail, which will not be repeated here.

[0037] Specifically, the power rail further includes a relay 8, which is mounted on the first circuit board 7, and is electrically connected to the circuit of the live wire electrical connector 4. The relay 8 is electrically connected to the control unit 2 to realize the on-off control of the circuit of the live wire electrical connector 4. In this solution, the relay 8 is arranged on the circuit of the live wire electrical connector 4, and the control unit 2 controls the on-off of the relay 8 by sending a control signal, thereby realizing the on-off control of the power rail. The relay 8 is directly mounted on the first circuit board 7, and is connected to the circuit of the live wire electrical connector 4 through the line on the first circuit board 7, which avoids the use of additional wires, makes the wiring in the inner shell 3 simpler, reduces the complexity of the wiring to a greater extent, and improves the safety performance.

[0038] The inner shell 3 is provided with a avoidance opening 311 at the position corresponding to the relay 8, and the relay 8 is accommodated in the avoidance opening 311. Providing the avoidance opening 311 at the position corresponding to the relay 8 on the inner shell 3 can facilitate the installation of the larger relay 8, making the structure of the power track more compact, which is conducive to miniaturization of the power track.

[0039] The control unit 2 is provided with a second circuit board 21, and a connection joint 211 is provided on the second circuit board 21; the connection joint 211 is electrically connected to the first circuit board 7 through the avoidance opening 311, so that the control unit 2 controls the power on and off of the power rail by controlling the relay 8. The control unit 2 can be set as a knob switch, and the knob is turned to generate an electrical signal of a circuit or a circuit break, and the relay 8 is controlled through the second circuit board 21. The avoidance opening avoids the relay 8 to improve the compactness of the structure, and provides a connection channel for the electrical connection between the connection joint 211 and the first circuit board 7, which facilitates the connection between the first circuit board 7 and the second circuit board 21. Further, a resistor is provided on the first circuit board 7, and the resistor is electrically connected to the circuit of the neutral line electrical connector 6.

[0040] The inner shell 3 is provided with a housing and installation cavity 32, in which a live wire external connector 9, an earth wire external connector 10 and a neutral wire external connector 20 are provided; the live wire external connector 9, the earth wire external connector 10 and the neutral wire external connector 20 are electrically connected to the live wire electrical connector 4, the earth wire electrical connector 5 and the neutral wire electrical connector 6 respectively through the first circuit board 7; the upper cover of the housing and installation cavity 32 is provided with a rear cover 33 capable of opening the housing and installation cavity 32. During the specific installation, the live wire external connector 9, the earth wire external connector 10 and the neutral wire external connector 20 are connected to the live wire, the earth wire and the neutral wire of the power supply to realize the power supply of the power rail, and the live wire external connector 9, the earth wire external connector 10 and the neutral wire external connector 20 are electrically connected to the live wire electrical connector 4, the earth wire electrical connector 5 and the neutral wire electrical connector 6 through the first circuit board 7. The live wire external connector 9, the earth wire external connector 10 and the neutral wire external connector 20 are arranged in the housing and installation cavity 32 and sealed by the openable rear cover 33, which is convenient for wiring the power rail. The rear cover 33 may be a flip cover rotatably mounted on the accommodating and mounting cavity 32 , or may be a detachable cover plate.

[0041] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit it. For those skilled in the art, the technical solutions described in the above embodiments can be modified, or some of the technical features therein can be replaced by equivalents; and all these modifications and replacements should fall within the scope of protection of the claims attached to the present utility model.

Claims

1. An electric rail, characterized in that: It includes a housing, a control unit, an inner housing, a live wire electrical connector, a ground wire electrical connector and a neutral wire electrical connector; The control unit is mounted on the shell, the inner shell is mounted inside the shell, the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are laid inside the shell and introduced from the shell into the inner shell, and at least one of the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector is arranged inside the shell wall of the inner shell; the control unit is used to control the power on and off of the power rail.

2. The electric rail according to claim 1, characterized in that The live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are all arranged inside the shell wall of the inner shell.

3. The electric rail according to claim 1, characterized in that In the inner shell, the minimum spacing between the live wire electrical connector and the neutral wire electrical connector is not less than 3 mm.

4. The electric rail according to claim 1, characterized in that The shell is made of aluminum alloy, and the minimum distance between the live wire electrical connector, the neutral wire electrical connector and the shell is not less than 3 mm.

5. The electric rail according to any one of claims 1 to 4, characterized in that: The power track further includes a first circuit board, which is installed in the inner shell and is electrically connected to the live wire electrical connector and the neutral wire electrical connector.

6. The electric rail according to claim 5, characterized in that The power track also includes a relay, which is mounted on the first circuit board, electrically connected to the live wire electrical connector circuit, and electrically connected to the control unit to achieve on-off control of the live wire electrical connector circuit; an escape opening is opened on the inner shell corresponding to the position of the relay, and the relay is accommodated in the escape opening.

7. The electric rail according to claim 6, characterized in that A second circuit board is arranged in the control unit, and a connection joint is arranged on the second circuit board; the connection joint is electrically connected to the first circuit board through the avoidance opening, so that the control unit controls the power on and off of the power rail by controlling the relay.

8. The electric rail according to claim 6, characterized in that A resistor is arranged on the first circuit board, and the resistor is electrically connected to the circuit of the neutral line electrical connector.

9. The electric rail according to claim 5, characterized in that A accommodating and installing cavity is provided in the inner shell, and a live wire external connector, a ground wire external connector and a neutral wire external connector are provided in the accommodating and installing cavity; the live wire external connector, the ground wire external connector and the neutral wire external connector are electrically connected to the live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector respectively through the first circuit board; the upper cover of the accommodating and installing cavity is provided with a rear cover capable of opening the accommodating and installing cavity.

10. The electric rail according to claim 2, characterized in that The live wire electrical connector, the ground wire electrical connector and the neutral wire electrical connector are injection molded inside the shell wall of the inner shell.