Homogenizing kettle for processing environment-friendly sand solidification agent

By setting up four stirring devices and resistive wires in the homogenizer for heating, combined with the design of the bent rod and the collar, the stirring shaft is reciprocated up and down, and the problems of low stirring efficiency and lack of heating function in the existing homogenizer are solved, and the effect of efficient homogenization and rapid generation of curing agent is achieved.

CN222624330UActive Publication Date: 2025-03-18ZHENGZHOU HAOHUA WATERPROOF TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421361560.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing homogenized kettles have low stirring efficiency in sand fixing agent processing, which cannot achieve the ideal homogenization effect, and lack heating function, which affects the generation rate of curing agent.

Method used

A homogenizer kettle for environmentally friendly sand fixing processing is designed, four stirring devices are used to stir at the same time, heated with a resistive wire, and the stirring shaft is moved up and down when rotating, increasing the homogenization rate.

Benefits of technology

It improves the stirring efficiency and homogenization rate, shortens the generation time of curing agent, improves the production efficiency of the equipment, prevents raw materials from precipitating, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of homogenizing kettle equipment, and discloses a homogenizing kettle for processing an environment-friendly sand solidification agent, which comprises a kettle body, a motor is fixedly mounted at the upper part of the kettle body, an output shaft of the motor is movably sleeved at the upper part of an inner cavity of the kettle body, and a driving wheel is fixedly sleeved at the bottom end of the output shaft of the motor; a driven wheel is uniformly meshed with the outer edge of the driving wheel, a groove is formed in the middle of the driven wheel, a stirring shaft movably sleeves the middle of the driven wheel, fillets are uniformly and fixedly connected to the side surface of the top end of the stirring shaft, and the fillets and the groove are mutually matched; the four stirring devices are arranged to stir curing agent raw materials at the same time, stirring efficiency is improved, heating is conducted through a resistance wire, raw material fusion is accelerated, the stirring shaft is driven by a motor to rotate and reciprocate up and down at the same time through a curved bar, and stirring efficiency is improved. The homogenization rate of the curing agent is increased, and curing agent raw materials are prevented from precipitating.
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Description

Technical Field

[0001] The utility model relates to the technical field of homogenizing kettle equipment, in particular to a homogenizing kettle for processing an environmentally friendly sand-fixing agent. Background Art

[0002] Sand-fixing agent is a sand-removing agent with high permeability and water solubility. Its main components are organic and inorganic silicon compounds, as well as a small amount of crystallization catalyst. Sand-fixing agent is mainly used for sand-removing treatment of concrete cement surfaces to improve the surface strength of concrete and cement surfaces. It has high strength and waterproof functions and is widely used in industrial plants, roads, exterior walls, and bridges. It can be directly sprayed on the concrete surface layer. The sand-fixing agent penetrates into the concrete to activate the cement hydration reaction, improve the water tightness and strength of the concrete, and improve the compression and wear resistance of the concrete. It is easy to use and does not affect the use of the original floor.

[0003] In the prior art, a homogenizing kettle is needed to produce and process sand-fixing agents. The raw materials of the sand-fixing agent are stirred by the homogenizing kettle so that the raw materials are evenly mixed to form a curing agent. Most homogenizing kettles only have a single agitator inside. The stirring efficiency of the single agitator is relatively low when rotating and stirring the material, resulting in the curing agent failing to achieve an ideal homogenization effect. Most stirring devices do not have a heating function and cannot heat the raw materials, which slows down the reaction between the raw materials and affects the generation rate of the curing agent. Therefore, in order to solve the above problems, the utility model proposes a homogenizing kettle for processing environmentally friendly sand-fixing agents. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a homogenizing kettle for processing an environmentally friendly sand-fixing agent, which provides four stirring devices to stir the curing agent raw materials at the same time, thereby improving the stirring efficiency of the stirring device, and heating the raw materials through a resistance wire while stirring the raw materials, thereby accelerating the fusion of the raw materials and improving the production efficiency of the device, and through the provision of a curved rod and a sleeve ring, the stirring shaft is driven by a motor to reciprocate up and down while rotating, thereby increasing the homogenization rate of the curing agent, preventing the curing agent raw materials from precipitating, avoiding clogging of the device by the precipitate, and improving the durability of the device.

[0005] The utility model provides the following technical solutions: a homogenizing kettle for processing environmentally friendly sand-fixing agents, comprising a kettle body, a motor fixedly installed on the upper part of the kettle body, the motor output shaft movably sleeved on the upper part of the inner cavity of the kettle body, a driving wheel fixedly sleeved on the bottom end of the motor output shaft, a driven wheel evenly meshed on the outer extension of the driving wheel, four driven wheels in number, a groove is provided in the middle of the driven wheel, four grooves are evenly distributed, a stirring shaft is movably sleeved in the middle of the driven wheel, ribs are evenly fixedly connected to the side surface of the top end of the stirring shaft, four ribs are fit with the grooves, stirring plates are evenly fixedly connected on the stirring shaft and on the left and right sides below the driven wheel, and six stirring plates are evenly fixedly connected, a connecting frame is symmetrically fixedly installed on the stirring shaft and on the front and back sides below the driven wheel, a resistance wire is fixedly installed in the middle of the connecting frame.

[0006] Preferably, a bevel gear 1 is fixedly sleeved in the middle of the motor output shaft, and a bevel gear 2 is evenly meshed with the outer extension of the bevel gear 1. There are four bevel gears 2, and a curved rod is fixedly sleeved in the middle of the bevel gear 2, and the curved rod is movably sleeved in the inner cavity of the kettle.

[0007] Preferably, a collar is movably sleeved in the middle of the curved rod, and a connecting plate is fixedly connected to the lower part of the collar. There are two connecting plates and they are symmetrically distributed on the left and right.

[0008] Preferably, the lower parts of the two connecting plates are movably connected with a swing rod via a shaft, the lower end of the swing rod is movably connected with a lifting rod via a shaft, and the lower end of the lifting rod is movably connected to the upper end of the stirring shaft.

[0009] Preferably, a feed valve is fixedly sleeved on the right part of the inner cavity of the kettle body, a feed pipe is fixedly installed on the right part of the feed valve, a discharge valve is fixedly sleeved on the bottom of the inner cavity of the kettle body, a discharge pipe is fixedly installed on the bottom of the discharge valve, a control panel is fixedly installed on the front part of the kettle body, and a base frame is evenly fixedly installed on the bottom of the kettle body.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The motor drives the active wheel to rotate, and the active wheel drives four driven wheels, so that four stirring devices stir the curing agent raw materials at the same time, improve the stirring efficiency of the stirring device, avoid insufficient stirring of the curing agent raw materials, and greatly improve the homogeneity rate of the curing agent. When the stirring device stirs the raw materials, the resistance wire is energized, so that the resistance wire heats the curing agent raw materials, which is conducive to accelerating the fusion between the raw materials, avoiding condensation between the raw materials due to low temperature, and increasing the generation rate of the curing agent, so that the equipment's production efficiency of the curing agent is improved.

[0012] 2. The motor drives the driving wheel and the bevel gear to rotate, and the bevel gear drives the crankshaft to rotate. When the crankshaft rotates, the sleeve ring on it drives the swing rod to move, so that the swing rod pulls the lifting rod, and the lifting rod drives the stirring shaft below to move during the lifting process. Since the ribs arranged on the stirring shaft fit with the groove in the middle of the driven wheel, the stirring shaft can still rotate during the up and down reciprocating motion, thereby increasing the stirring area of ​​the stirring shaft, increasing the homogenization rate of the curing agent, and preventing the curing agent raw materials from precipitating at the bottom of the homogenizing kettle, effectively preventing the sediment from clogging the discharge valve, and improving the durability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the exterior structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the master and slave gear structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the stirring shaft of the utility model;

[0017] Figure 5 It is a schematic diagram of the transmission structure of the utility model.

[0018] In the figure: 1. kettle body; 2. motor; 3. driving wheel; 4. driven wheel; 5. groove; 6. stirring shaft; 7. ribs; 8. stirring blades; 9. connecting frame; 10. resistance wire; 11. bevel gear 1; 12. bevel gear 2; 13. curved rod; 14. collar; 15. connecting plate; 16. swing rod; 17. lifting rod; 18. feed valve; 19. feed pipe; 20. discharge valve; 21. discharge pipe; 22. control panel; 23. bottom frame. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 5A homogenizing kettle for processing an environmentally friendly sand-fixing agent comprises a kettle body 1, a motor 2 is fixedly installed on the upper part of the kettle body 1, the output shaft of the motor 2 is movably sleeved on the upper part of the inner cavity of the kettle body 1, a driving wheel 3 is fixedly sleeved on the bottom end of the output shaft of the motor 2, a driven wheel 4 is evenly meshed with the extension of the driving wheel 3, and there are four driven wheels 4, a groove 5 is opened in the middle of the driven wheel 4, the grooves 5 are four in number and evenly distributed, a stirring shaft 6 is movably sleeved in the middle of the driven wheel 4, a rib 7 is evenly fixedly connected to the side of the top end of the stirring shaft 6, the rib 7 is four in number and fits with the groove 5, stirring blades 8 are evenly fixedly connected on the stirring shaft 6 and on the left and right sides below the driven wheel 4, the stirring blades 8 are six in number, and the stirring shaft 6 is symmetrically fixed on the front and back sides below the driven wheel 4. A connecting frame 9 is installed, and a resistance wire 10 is fixedly installed in the middle of the connecting frame 9. The motor 2 is turned on, and the motor 2 drives the driving wheel 3 to rotate, and the driving wheel 3 drives the driven wheel 4 to rotate. The driven wheel 4 fits with the rib 7 through the groove 5 to drive the stirring shaft 6 to rotate. The stirring shaft 6 rotates so that the stirring blade 8 stirs the curing agent raw material. The four stirring devices stir the curing agent raw material at the same time, thereby improving the stirring efficiency of the stirring device, avoiding insufficient stirring of the curing agent raw material, and greatly improving the homogeneity rate of the curing agent. At the same time, the resistance wire 10 heats the stirring solution. Heating is conducive to accelerating the fusion between the raw materials, avoiding condensation between the raw materials due to low temperature, and increasing the generation rate of the curing agent, so that the production efficiency of the equipment for the curing agent is improved;

[0021] A bevel gear 11 is fixedly sleeved in the middle of the output shaft of the motor 2, and a bevel gear 2 12 is evenly meshed with the outer extension of the bevel gear 11. There are four bevel gears 12. A bent rod 13 is fixedly sleeved in the middle of the bevel gear 2 12. The bent rod 13 is movably sleeved in the inner cavity of the kettle body 1. A collar 14 is movably sleeved in the middle of the bent rod 13. A connecting plate 15 is fixedly connected to the lower part of the collar 14. There are two connecting plates 15 and they are symmetrically distributed on the left and right. The lower parts of the two connecting plates 15 are movably connected with swing rods 16 through shafts. The lower ends of the swing rods 16 are movably connected with lifting rods 17 through shafts. The lower ends of the lifting rods 17 are movably connected to the upper ends of the stirring shafts 6. The motor 2 drives the bevel gear 11 to rotate, the bevel gear 11 drives the bevel gear 2 12 to rotate, the bevel gear 2 12 drives the bent rod 13 to rotate, the bent rod 13 drives the collar 14 to move, and during the movement of the collar 14, the swing rod 16 moves through the connecting plate 15, and the swing rod 16 drives the lifting rod 1 7 is lifted and lowered, and the lifting rod 17 drives the stirring shaft 6 to make the stirring device realize up and down reciprocating motion, thereby increasing the stirring area of ​​the stirring shaft 6, increasing the homogenization rate of the curing agent, and preventing the curing agent raw materials from precipitating at the bottom of the homogenizing kettle, effectively preventing the sediment from clogging the discharge valve 20, and improving the durability of the device. A feed valve 18 is fixedly sleeved on the right part of the inner cavity of the kettle body 1, and a feed pipe 19 is fixedly installed on the right part of the feed valve 18. A discharge valve 20 is fixedly sleeved on the bottom of the inner cavity of the kettle body 1, and a discharge pipe 21 is fixedly installed on the bottom of the discharge valve 20. A control panel 22 is fixedly installed on the front part of the kettle body 1, and a base frame 23 is evenly fixedly installed on the bottom of the kettle body 1. The feed valve 18 is opened by controlling the control panel 22, and the sand-fixing agent raw materials are added into the inner cavity of the kettle body 1 through the feed pipe 19. When the curing agent is processed, the discharge valve 20 is controlled to open by the control panel 22, so that the curing agent is discharged through the discharge pipe 21.

[0022] Working principle: the feed valve 18 is opened through the control panel 22, and the sand-fixing agent raw materials are added into the inner cavity of the kettle body 1 through the feed pipe 19, the feed valve 18 is closed and the motor 2 is turned on, the motor 2 drives the driving wheel 3 to rotate, the driving wheel 3 drives the driven wheel 4 to rotate, the driven wheel 4 fits with the rib 7 through the groove 5 to drive the stirring shaft 6 to rotate, the stirring shaft 6 rotates so that the stirring blade 8 stirs the curing agent raw material, and the resistance wire 10 heats the stirring solution, the motor 2 drives the bevel gear 1 11 to rotate at the same time, the bevel gear 1 11 drives the bevel gear 2 12 to rotate, the bevel gear 2 12 drives the curved rod 13 to rotate, the curved rod 13 drives the ring 14 to move, and the ring 14 moves during the movement of the swing rod 16 through the connecting plate 15, the swing rod 16 drives the lifting rod 17 to rise and fall, and the lifting rod 17 drives the stirring shaft 6 to make the stirring device realize up and down reciprocating motion, when the curing agent processing is completed, the discharge valve 20 is controlled to open through the control panel 22, so that the curing agent is discharged through the discharge pipe 21.

Claims

1. A homogenizing kettle for processing an environmentally friendly sand-fixing agent, comprising a kettle body (1), characterized in that: A motor (2) is fixedly mounted on the upper part of the kettle body (1); an output shaft of the motor (2) is movably sleeved on the upper part of the inner cavity of the kettle body (1); a driving wheel (3) is fixedly sleeved on the bottom end of the output shaft of the motor (2); a driven wheel (4) is evenly meshed with the outer extension of the driving wheel (3); there are four driven wheels (4); a groove (5) is provided in the middle of the driven wheel (4); there are four grooves (5) that are evenly distributed; a stirring shaft (6) is movably sleeved on the middle of the driven wheel (4); The top side of the stirring shaft (6) is evenly and fixedly connected with ribs (7), the number of which is four and fits with the groove (5), the stirring shaft (6) is evenly and fixedly connected with stirring blades (8) on both sides below the driven wheel (4), the number of which is six, the stirring shaft (6) is evenly and fixedly connected with connecting frames (9) on both sides below the driven wheel (4), and a resistance wire (10) is fixedly installed in the middle of the connecting frame (9).

2. The homogenizing kettle for processing an environmentally friendly sand-fixing agent according to claim 1, characterized in that: A bevel gear 1 (11) is fixedly sleeved in the middle of the output shaft of the motor (2), and a bevel gear 2 (12) is evenly meshed with the outer extension of the bevel gear 1 (11), and the number of the bevel gears 2 (12) is four. A curved rod (13) is fixedly sleeved in the middle of the bevel gear 2 (12), and the curved rod (13) is movably sleeved in the inner cavity of the kettle body (1).

3. The homogenizing kettle for processing an environmentally friendly sand-fixing agent according to claim 2, characterized in that: A collar (14) is movably sleeved in the middle of the curved rod (13), and a connecting plate (15) is fixedly connected to the lower part of the collar (14). The connecting plates (15) are two in number and are symmetrically distributed left and right.

4. The homogenizing kettle for processing an environmentally friendly sand-fixing agent according to claim 3, characterized in that: The lower parts of the two connecting plates (15) are movably connected to a swing rod (16) via a shaft, the lower end of the swing rod (16) is movably connected to a lifting rod (17) via a shaft, and the lower end of the lifting rod (17) is movably connected to the upper end of the stirring shaft (6).

5. The homogenizing kettle for processing an environmentally friendly sand-fixing agent according to claim 1, characterized in that: A feed valve (18) is fixedly sleeved on the right part of the inner cavity of the kettle body (1), a feed pipe (19) is fixedly installed on the right part of the feed valve (18), a discharge valve (20) is fixedly sleeved on the bottom of the inner cavity of the kettle body (1), a discharge pipe (21) is fixedly installed on the bottom of the discharge valve (20), a control panel (22) is fixedly installed on the front part of the kettle body (1), and a base frame (23) is evenly fixedly installed on the bottom of the kettle body (1).