Premixing device of chemical engineering reaction kettle

By designing a pre-mixing device for chemical engineering reactors including crushing machine body, filter frame and stirring mechanism, the problem that existing devices cannot effectively crush and filter solid particles of large chemical materials is solved, and more full mixing and higher reaction efficiency and product quality are achieved.

CN222624356UActive Publication Date: 2025-03-18LINYI QINFA SAFETY TECHNOLOGY CONSULTING CO LTD
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Patent Information

Application Number
CN202420341702.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-03-18
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The pre-mixing device of existing chemical engineering reactors cannot effectively crush and filter relatively large solid particles of chemical materials, resulting in insufficient pre-mixing, affecting reaction efficiency and product quality.

Method used

A pre-mixing device including a crusher body, a filter frame and a stirring mechanism is designed. The crusher body is driven by a crushing wheel and a motor to crush chemical particles, and filter larger particles through a filter mesh. The filtered particles are further mixed through a stirring mechanism to ensure uniform particle size.

Benefits of technology

By crushing and filtering chemical particles, the particles are fully crushed and mixed, and the reaction efficiency and product quality of the reaction kettle are improved.

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Abstract

The utility model discloses a premixing device of a chemical engineering reaction kettle, which comprises a grinding machine body, a filtering frame movably connected to the front surface of the grinding machine body, a handle fixedly connected to the front surface of the filtering frame, a clamping strip fixedly connected to the outer side of the filtering frame, and a filter screen fixedly connected to the inner side of the filtering frame. A feeding port is formed in the top of the crushing machine body, a first motor and a second motor are fixedly connected to one side of the crushing machine body, driving shafts are fixedly connected to the driving ends of the first motor and the second motor, crushing wheels and bearings are fixedly connected to the outer sides of the driving shafts correspondingly, and a stirring mechanism is fixedly connected to the bottom of the crushing machine body; supporting legs are fixedly connected to the outer side of the grinding machine body, a bottom plate is fixedly connected to the bottoms of the supporting legs, and grinding wheels and a filter screen are arranged, so that ground chemical materials form particles with uniform sizes, stirring and mixing are more sufficient, the reaction efficiency of the reaction kettle is indirectly improved, and the quality of reacted chemical products is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical engineering, in particular to a pre-mixing device for a chemical engineering reactor. Background Art

[0002] The broad understanding of chemical engineering reactors is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and other changes required by the process are realized. Reactors are widely used in the fields of petroleum, chemical, rubber, pesticide, dye, medicine, food, etc. For materials that need to undergo chemical reactions, mixing is a crucial step. Therefore, in order to facilitate subsequent reaction processes, producers will use a mixing device to fully mix the materials in advance.

[0003] The patent document with the prior art publication number CN217594475U provides a pre-mixing device for a chemical engineering reactor, including a bottom plate, a reactor body and a device box, the upper part between the two sides of the inner cavity of the device box is fixedly connected with a mixing frame through a fixing plate, and the bottom of the mixing frame is fixedly connected with a stirring drum through an opening. The utility model relates to the field of chemical engineering technology. The pre-mixing device for the chemical engineering reactor uses multiple feed pipes to connect to the mixing frame, allowing a small amount of liquid to be transported, and then flows into the stirring drum through a mesh plate. The stirring blades driven by the motor fully mix the liquid, and then the liquid is extracted and sprayed out in a mist form under the action of a water pump. This setting allows a variety of liquid raw materials to flow directly into the reactor, and they can be fully mixed during the flow process, reducing the time for sealed mixing.

[0004] However, the existing pre-mixing device of the reactor cannot crush and filter the relatively large solid particles of chemical materials, resulting in insufficient pre-mixing, which will affect the reaction efficiency of the reactor, resulting in reduced utilization of chemical materials, low mixing uniformity of various components in the chemical materials, and poor quality of the chemical materials after reaction. For this reason, we propose a pre-mixing device for a chemical engineering reactor. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the utility model provides a pre-mixing device for a chemical engineering reactor to solve the problem that the traditional reactor pre-mixing device proposed in the above background technology is unable to crush and filter relatively large solid particles of chemical materials, thereby resulting in insufficient pre-mixing and affecting the reaction efficiency of the reactor.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a pre-mixing device for a chemical engineering reactor, comprising a crushing body, a filter frame is movably connected to the front of the crushing body, a handle is fixedly connected to the front of the filter frame, a clamping strip is fixedly connected to the outside of the filter frame, a filter screen is fixedly connected to the inside of the filter frame, a feed inlet is opened on the top of the crushing body, a first motor and a second motor are fixedly connected to one side of the crushing body, the driving ends of the first motor and the second motor are fixedly connected to a driving shaft, a crushing wheel and a bearing are respectively fixedly connected to the outside of the driving shaft, a stirring mechanism is fixedly connected to the bottom of the crushing body, a supporting leg is fixedly connected to the outside of the crushing body, and a bottom plate is fixedly connected to the bottom of the supporting leg.

[0009] Preferably, a slot is provided on the inner side of the crushing machine body, and the filter frame is movably connected to the crushing machine body via a clamping strip and the slot.

[0010] Preferably, the stirring mechanism includes a stirring tank, a stirring motor, a stirring shaft, stirring blades and a discharge port. The stirring tank is fixedly connected to the bottom of the crushing machine body, one end of the stirring tank is fixedly connected to the stirring motor, the driving end of the stirring motor is fixedly connected to the stirring shaft, the outer side of the stirring shaft is fixedly connected to the stirring blades, and a discharge port is opened at the bottom of the stirring tank.

[0011] Preferably, four bearings are provided, and two of the four bearings form a group, and each group of bearings is located at two ends of the crushing wheel respectively.

[0012] Preferably, the filter screen has a mesh structure and is made of stainless steel.

[0013] Preferably, the crushing wheel is made of metal material, and the outer surface of the crushing wheel is smooth.

[0014] (III) Beneficial effects

[0015] The utility model provides a pre-mixing device for a chemical engineering reactor, which has the following beneficial effects:

[0016] (1) A pre-mixing device for a chemical engineering reactor, wherein a crushing wheel and a filter are provided. When chemical materials need to be pre-mixed, the materials to be mixed are poured into the feed port on the top of the crushing machine body. At this time, the first motor and the second motor drive the crushing wheel to rotate respectively. The driving direction of the first motor is counterclockwise, while the driving direction of the second motor is clockwise. The materials passing through are squeezed and crushed by the two crushing wheels with different rotation directions, so that larger chemical particles are crushed into smaller chemical particles. The crushed chemical particles are filtered by the filter. The larger chemical particles are intercepted on the filter. When a certain amount of chemical particles is reached, the filter is pulled out, and the larger chemical particles on the filter are poured back into the feed port to be crushed and filtered again until the chemical materials are crushed into particles that can pass through the filter. The smaller chemical particles fall from the filter into the stirring tank for stirring and mixing. The crushed chemical materials form particles of uniform size, which makes the stirring and mixing more sufficient, thereby indirectly improving the reaction efficiency of the reactor and the quality of the chemical products after the reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a partial structural schematic diagram of the crushing wheel of the utility model;

[0019] Figure 3 It is a partial structural schematic diagram of the filter screen of the utility model;

[0020] Figure 4 It is a cross-sectional view of a crushing machine body of the utility model.

[0021] In the figure: 1. Crushing machine body; 101. Card slot; 2. Feeding port; 3. First motor; 301. Second motor; 4. Filter frame; 401. Card bar; 402. Filter screen; 5. Handle; 6. Mixing tank; 7. Support leg; 8. Discharging port; 9. Mixing motor; 901. Mixing shaft; 902. Mixing blade; 10. Bottom plate; 11. Bearing; 12. Drive shaft; 13. Crushing wheel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4The utility model provides a technical solution: a pre-mixing device for a chemical engineering reactor, comprising a crushing body 1, a filter frame 4 is movably connected to the front of the crushing body 1, a handle 5 is fixedly connected to the front of the filter frame 4, a clamping strip 401 is fixedly connected to the outside of the filter frame 4, a filter screen 402 is fixedly connected to the inside of the filter frame 4, a feed inlet 2 is opened on the top of the crushing body 1, a first motor 3 and a second motor 301 are fixedly connected to one side of the crushing body 1, a driving shaft 12 is fixedly connected to the driving ends of the first motor 3 and the second motor 301, and the outer sides of the driving shaft 12 are respectively fixedly connected to The crushing wheel 13 and the bearing 11, the bottom of the crushing machine body 1 is fixedly connected with a stirring mechanism, the outer side of the crushing machine body 1 is fixedly connected with a supporting leg 7, and the bottom of the supporting leg 7 is fixedly connected with a bottom plate 10. When the chemical materials need to be pre-mixed, the materials to be mixed are poured into the material inlet 2 above the crushing machine body 1. At this time, the first motor 3 and the second motor 301 respectively drive the crushing wheel 13 to rotate, the driving direction of the first motor 3 is counterclockwise, and the driving direction of the second motor 301 is clockwise. The passing materials are squeezed and crushed by the two crushing wheels 13 with different rotation directions, so that the larger chemical particles are crushed into smaller chemical particles.

[0024] In this embodiment, specifically, a card slot 101 is opened on the inner side of the crushing body 1, and the filter frame 4 is movably connected to the crushing body 1 through the card strip 401 and the card slot 101. The crushed chemical particles are filtered by the filter net 402, and the larger chemical particles are intercepted on the filter net 402. When a certain amount is reached, the filter net 402 can be pulled out and crushed again.

[0025] In the present embodiment, specifically, the stirring mechanism includes a stirring tank 6, a stirring motor 9, a stirring shaft 901, a stirring blade 902 and a discharge port 8. The stirring tank 6 is fixedly connected to the bottom of the crushing machine body 1, one end of the stirring tank 6 is fixedly connected to the stirring motor 9, the driving end of the stirring motor 9 is fixedly connected to the stirring shaft 901, the outer side of the stirring shaft 901 is fixedly connected to the stirring blade 902, and the bottom of the stirring tank 6 is provided with a discharge port 8. The stirring motor 9 on the stirring tank 6 drives the stirring blade 902 to rotate, stir and mix, so that the chemical material is stirred more evenly and fully.

[0026] In this embodiment, specifically, four bearings 11 are provided, and two of the four bearings 11 form a group. Each group of bearings 11 is located at both ends of the crushing wheel 13 respectively. The multiple bearings 11 make the crushing wheel 13 more flexible.

[0027] In this embodiment, specifically, the filter screen 402 is a mesh structure, and the filter screen 402 is made of stainless steel. The crushed chemical particles are filtered by the filter screen 402, and the larger chemical particles are intercepted on the filter screen 402, while the smaller chemical particles fall into the mixing tank 6 through the filter screen 402.

[0028] In this embodiment, specifically, the crushing wheel 13 is made of metal material. The outer surface of the crushing wheel 13 is smooth, and the metal material is helpful in crushing the chemical particles.

[0029] Working principle: After the utility model is installed, first check the installation and safety protection of the utility model. When the chemical materials need to be pre-mixed, the materials to be mixed are poured into the material inlet 2 above the crushing body 1. At this time, the first motor 3 and the second motor 301 drive the crushing wheel 13 to rotate respectively. The driving direction of the first motor 3 is counterclockwise, and the driving direction of the second motor 301 is clockwise. The passing materials are squeezed and crushed by the two crushing wheels 13 with different rotation directions, so that the larger chemical particles are crushed into smaller chemical particles. The crushed chemical particles pass through the filter 402. Filter, larger chemical particles are intercepted on the filter screen 402, and when a certain amount is reached, the filter screen 402 is pulled out, and the larger chemical particles on the filter screen 402 are poured back into the feed port 2 to be crushed and filtered again, until the chemical materials are crushed into a form that can pass through the filter screen 402, and the smaller chemical particles fall into the stirring tank 6 through the filter screen 402, and the stirring motor 9 on the stirring tank 6 drives the stirring blade 902 to rotate and stir and mix, and the mixture flows out from the discharge port 8 after stirring and mixing, thus completing the use process of the utility model. The utility model has a simple structure and is safe and convenient to use.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. A premixing device for a chemical engineering reactor, comprising a grinding body (1), characterized in that: The front of the crushing machine body (1) is movably connected to a filter frame (4), the front of the filter frame (4) is fixedly connected to a handle (5), the outer side of the filter frame (4) is fixedly connected to a clamping strip (401), the inner side of the filter frame (4) is fixedly connected to a filter screen (402), the top of the crushing machine body (1) is provided with a feed inlet (2), one side of the crushing machine body (1) is fixedly connected to a first motor (3) and a second motor (301), the driving ends of the first motor (3) and the second motor (301) are fixedly connected to a driving shaft (12), the outer sides of the driving shaft (12) are respectively fixedly connected to a crushing wheel (13) and a bearing (11), the bottom of the crushing machine body (1) is fixedly connected to a stirring mechanism, the outer side of the crushing machine body (1) is fixedly connected to a supporting leg (7), and the bottom of the supporting leg (7) is fixedly connected to a bottom plate (10).

2. The premixing device for a chemical engineering reactor according to claim 1, characterized in that: A clamping slot (101) is provided on the inner side of the crushing machine body (1), and the filter frame (4) is movably connected to the crushing machine body (1) via a clamping strip (401) and the clamping slot (101).

3. The premixing device for a chemical engineering reactor according to claim 1, characterized in that: The stirring mechanism comprises a stirring tank (6), a stirring motor (9), a stirring shaft (901), stirring blades (902) and a discharge port (8); the stirring tank (6) is fixedly connected to the bottom of the crushing machine body (1); one end of the stirring tank (6) is fixedly connected to the stirring motor (9); the driving end of the stirring motor (9) is fixedly connected to the stirring shaft (901); the outer side of the stirring shaft (901) is fixedly connected to the stirring blades (902); and the bottom of the stirring tank (6) is provided with a discharge port (8).

4. The premixing device for a chemical engineering reactor according to claim 1, characterized in that: Four bearings (11) are provided, and two of the four bearings (11) form a group. Each group of bearings (11) is located at two ends of the crushing wheel (13).

5. The premixing device for a chemical engineering reactor according to claim 1, characterized in that: The filter screen (402) is in a mesh structure and is made of stainless steel.

6. The premixing device for a chemical engineering reactor according to claim 1, characterized in that: The crushing wheel (13) is made of metal material, and the outer surface of the crushing wheel (13) is smooth.

Citation Information

Patent Citations

  • Premixing device of chemical engineering reaction kettle

    CN217594475U