Waste ceramic tile treatment device for ceramic tile production

Abstract

The utility model discloses a waste ceramic tile treatment device for ceramic tile production, which comprises a base, a feeding hopper is mounted on the base, and a crushing mechanism for crushing waste ceramic tiles is mounted on the feeding hopper; a grinding bin communicating with the bottom of the feeding hopper is installed in the base. A second rotating shaft is rotationally mounted in the grinding bin, and a screening assembly is arranged on the second rotating shaft and used for screening the crushed waste ceramic tiles; a grinding disc is installed on the second rotating shaft and used for grinding the screened broken waste ceramic tiles. The waste ceramic tile treatment device for ceramic tile production relates to the technical field of ceramic tile production, and solves the problems that existing crushed ceramic tiles are different in particle size, grinding is likely to be uneven, the service life of the ceramic tiles is prolonged, and the service life of the ceramic tiles is prolonged. Therefore, the problems that the grinding quality is uneven and broken ceramic tile powder drifts away and easily causes environmental pollution are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of tile production, in particular to a waste tile processing device for tile production. Background Art

[0002] Since the material of ceramic tiles is relatively brittle, they can easily break during the firing, production, transportation and handling process. The broken tiles not only affect the appearance of the ceramic tiles themselves, but also lose their waterproof function, thus becoming waste. The discarded ceramic tiles can be recycled and reused, which not only avoids the environmental pollution caused by disposal, but also saves resources.

[0003] In the prior art, the Chinese utility model with publication number: CN214159961U discloses a waste tile processing device for tile production, which relates to the technical field of tiles. The waste tile processing device for tile production includes a box body, and a rotating mechanism is arranged inside the box body. The waste tile processing device for tile production crushes and grinds the waste tiles through the coordinated use of a motor fixing frame, a motor, a fixing plate, a first rotating rod, a first umbrella gear, a second umbrella gear, a third umbrella gear, a fourth umbrella gear, a second rotating rod, a rotating blade, a third rotating rod, a first pulley, a belt, a second pulley, a fourth rotating rod and a grinding wheel. The device is simple and easy to operate, greatly increases the grinding efficiency, makes the grinding more complete, and is convenient for later recycling, preventing the waste tiles from being discarded, causing waste of resources and polluting the environment, greatly improving the utilization efficiency of resources, reducing production costs, and promoting the recycling of resources.

[0004] In the above technical solution, during the grinding process of the waste tiles after they are broken, the particle sizes of the broken tiles are different, which may cause uneven grinding, resulting in uneven grinding quality. The ground tiles need to be screened again and ground again. In addition, during the grinding process of the waste tiles, the broken tile powder is scattered and easily causes environmental pollution. For this reason, we provide a waste tile processing device for tile production. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a waste tile processing device for tile production, which solves the problem that the particles of the existing broken tiles are of different sizes, which may cause uneven grinding, resulting in uneven grinding quality and the scattering of broken tile powder, which may easily cause environmental pollution.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a waste tile processing device for tile production, comprising a base, a feeding hopper is installed on the base, and a crushing mechanism is installed on the feeding hopper for crushing the waste tiles;

[0007] A grinding bin connected to the bottom of the feeding hopper is installed in the base;

[0008] A second rotating shaft is rotatably installed in the grinding chamber, and a screening component is arranged on the second rotating shaft for screening the broken waste tiles;

[0009] The second rotating shaft is provided with a grinding disc for grinding the crushed waste tiles after screening;

[0010] The base is provided with a dust purification mechanism for purifying the smoke generated by the broken waste tiles in the grinding bin.

[0011] Preferably, the base is equipped with a device for automatically controlling the electrical components of the device.

[0012] Preferably, the crushing mechanism comprises a first motor fixed on a base, a first rotating shaft extending to the inside of the feeding hopper is mounted on an output end of the first motor, and a plurality of crushing rollers are mounted on the first rotating shaft at equal intervals.

[0013] Preferably, the second rotating shaft is mounted on the output end of the second motor and driven to rotate by the second motor, and the second motor is mounted on the inner top wall of the grinding chamber.

[0014] Preferably, a discharge pipe is installed at the bottom of the grinding bin for discharging the waste tiles after grinding, and a valve is fixedly installed on the discharge pipe.

[0015] Preferably, the dust purification mechanism includes an air pump installed inside the base, the air inlet of the air pump is equipped with an air inlet pipe extending to the inside of the grinding chamber, a filter is installed on the passage of the air inlet pipe, a plurality of filter screens are installed at equal intervals in the filter, and the air outlet of the air pump is equipped with an exhaust pipe extending to the outside of the base.

[0016] Preferably, the screening assembly comprises a screening net fixed to the inner side of the grinding bin and a crushing roller rotatably mounted on the second rotating shaft via a bearing, and crushing teeth are mounted on the surface of the crushing roller.

[0017] Beneficial Effects

[0018] The utility model provides a waste tile processing device for tile production. Compared with the prior art, it has the following beneficial effects:

[0019] 1. A waste tile processing device for tile production, wherein a screening component is arranged in a grinding bin, wherein the screening component comprises a screening net and a crushing roller rotatably mounted on a second rotating shaft, and a crushing mechanism is arranged in a feeding hopper, so that after the tiles are crushed by the crushing mechanism, larger particles will be screened by the screening net and remain on the surface of the screening net, particles that meet the standards will pass through the sieve holes of the screening net and fall onto one side of a grinding disc for grinding, thereby grinding the tiles into powder, and particles that do not meet the standards will be crushed by the rolling of the crushing roller, and bottom grinding will be performed after the particles are qualified, so that the screening component is arranged to facilitate the screening of tiles with different particle sizes, thereby improving the grinding quality of the tiles and improving the processing efficiency.

[0020] 2. A waste tile processing device for tile production is provided with a dust purification mechanism in the base. The dust purification mechanism includes an air pump, an air inlet pipe, etc. A large amount of dust will be generated during the grinding process of the tiles in the grinding bin. By starting the air pump, the dust floating on the top side of the grinding bin can be absorbed into the filter, filtered and adsorbed by the filter net inside the filter, and then discharged to the outside through the exhaust pipe, thereby reducing the problem of air pollution caused by direct dust emission. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 3 For this utility model Figure 2 Schematic diagram of the partially enlarged structure.

[0024] In the figure: 1. base; 2. feeding hopper; 3. crushing mechanism; 31. first motor; 32. first rotating shaft; 33. crushing roller; 4. grinding chamber; 5. second rotating shaft; 6. second motor; 7. screening assembly; 71. screening net; 72. crushing roller; 8. discharge pipe; 9. grinding disc; 10. dust purification mechanism; 101. air pump; 102. air inlet pipe; 103. filter; 1031. filter net; 104. exhaust pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-3 , the utility model provides two technical solutions:

[0027] Embodiment 1:

[0028] A waste tile processing device for tile production comprises a base 1, a hopper 2 is mounted on the base 1, and a crushing mechanism 3 is mounted on the hopper 2 for crushing the waste tiles;

[0029] A grinding chamber 4 connected to the bottom of the feeding hopper 2 is installed in the base 1;

[0030] A second rotating shaft 5 is rotatably mounted in the grinding chamber 4, and a screening assembly 7 is provided on the second rotating shaft 5 for screening the broken waste tiles;

[0031] A grinding disc 9 is mounted on the second rotating shaft 5 for grinding the crushed waste tiles after screening;

[0032] A dust purification mechanism 10 is provided on the base 1 for purifying the smoke generated by the broken waste tiles in the grinding chamber 4 .

[0033] Embodiment 2:

[0034] The main difference from the first embodiment is:

[0035] A waste tile processing device for tile production, wherein a base 1 is provided with 11 for automatically controlling the power components of the device to improve the degree of automation; a crushing mechanism 3 comprises a first motor 31 fixed on the base 1, and a first rotating shaft 32 extending to the inside of a feeding hopper 2 is provided at an output end of the first motor 31, and a plurality of crushing rollers 33 are provided at equal intervals on the first rotating shaft 32. After the waste tiles are added into the inside of the feeding hopper 2, the first rotating shaft 32 is driven to rotate by starting the first motor 31, and the crushing rollers 33 are driven to rotate, and the tiles are crushed by the crushing rollers 33; a second rotating shaft 5 is provided at an output end of a second motor 6 and is driven to rotate by the second motor 6, and the second motor 6 is provided on the inner top wall of a grinding bin 4, and starting the second motor 6 can drive the second rotating shaft 5 to rotate and drive the rolling crushing roller 72 to rotate to roll and crush the tiles on the screening net 71 and drive the grinding disc 9 to rotate to grind the tiles inside the grinding bin 4; a discharge pipe 8 is provided at the bottom of the grinding bin 4 for discharging the waste tiles after grinding, and a valve is fixedly provided on the discharge pipe 8, and the discharge pipe 8 is used for discharging the waste tiles after grinding The waste tile powder is discharged to the outside; the dust purification mechanism 10 includes an air pump 101 installed inside the base 1, the air inlet of the air pump 101 is equipped with an air inlet pipe 102 extending to the inside of the grinding chamber 4, a filter 103 is installed on the passage of the air inlet pipe 102, and a plurality of filter screens 1031 are installed at equal intervals in the filter 103, and an exhaust pipe 104 extending to the outside of the base 1 is installed at the air outlet of the air pump 101. A large amount of dust will be generated during the grinding process of the tiles in the grinding chamber 4, and the scattered dust can be removed by starting the air pump 101. The dust on the top side of the grinding bin 4 is absorbed into the filter 103, filtered and adsorbed by the filter net 1031 inside the filter 103, and then discharged to the outside through the exhaust pipe 104; the screening component 7 includes a screening net 71 fixed on the inner side of the grinding bin 4 and a rolling and crushing roller 72 rotatably mounted on the second rotating shaft 5 through a bearing, and crushing teeth are installed on the surface of the rolling and crushing roller 72. Waste tiles with substandard particles are rolled by the rolling and crushing roller 72 and crushed through the crushing teeth, and bottom grinding is performed after the crushing is qualified.

[0036] When the waste tile processing device for tile production is used, a screening component 7 is arranged in the grinding bin 4, the screening component 7 includes a screening net 71 and a rolling crushing roller 72 rotatably mounted on the second rotating shaft 5, and a crushing mechanism 3 is arranged in the feeding hopper 2. After the waste tiles are added into the feeding hopper 2, the first rotating shaft 32 is driven to rotate by starting the first motor 31 to drive the crushing roller 33 to rotate. After the tiles are crushed by the crushing roller 33, they fall into the grinding bin 4 under gravity. Larger particles will be screened by the screening net 71 and remain on the surface of the screening net 71. Particles that meet the standards will pass through the sieve holes of the screening net 71 and fall on one side of the grinding disc 9 for grinding, thereby grinding the tiles into powder. Particles that do not meet the standards are crushed by rolling. The roller 72 rotates and rolls to crush the tiles, and bottom grinding is performed after the tiles are qualified. Therefore, by setting the screening component 7, it is convenient to screen tiles with different particle sizes, thereby improving the grinding quality of the tiles and improving the processing efficiency. In addition, the utility model sets a dust purification mechanism 10 in the base 1. The dust purification mechanism 10 includes an air pump 101, an air intake pipe 102, etc. A large amount of dust will be generated during the grinding of tiles in the grinding bin 4. By starting the air pump 101, the dust floating on the top side of the grinding bin 4 can be absorbed into the filter 103, filtered and adsorbed by the filter net 1031 inside the filter 103, and then discharged to the outside through the exhaust pipe 104, thereby reducing the problem of direct dust emission causing air pollution.

[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste tile processing device for tile production, comprising a base (1), characterized in that: The base (1) is provided with a feeding hopper (2), and the feeding hopper (2) is provided with a crushing mechanism (3) for crushing waste tiles; A grinding chamber (4) connected to the bottom of the feeding hopper (2) is installed in the base (1); A second rotating shaft (5) is rotatably mounted in the grinding chamber (4), and a screening assembly (7) is provided on the second rotating shaft (5) for screening the crushed waste tiles; The second rotating shaft (5) is provided with a grinding disc (9) for grinding the sieved broken waste tiles; The base (1) is provided with a dust purification mechanism (10) for purifying the smoke generated by the crushed waste tiles in the grinding bin (4).

2. The device for processing waste tiles for tile production according to claim 1, characterized in that: The base (1) is provided with (11) for automatically controlling the electrical components of the device.

3. The device for processing waste tiles for tile production according to claim 1, characterized in that: The crushing mechanism (3) comprises a first motor (31) fixed on a base (1); a first rotating shaft (32) extending into the interior of the feeding hopper (2) is mounted on the output end of the first motor (31); a plurality of crushing rollers (33) are mounted on the first rotating shaft (32) at equal intervals.

4. The device for processing waste tiles for tile production according to claim 1, characterized in that: The second rotating shaft (5) is mounted on the output end of the second motor (6) and is driven to rotate by the second motor (6); the second motor (6) is mounted on the inner top wall of the grinding chamber (4).

5. The device for processing waste tiles for tile production according to claim 1, characterized in that: A discharge pipe (8) is installed at the bottom of the grinding bin (4) for discharging the waste tiles after grinding, and a valve is fixedly installed on the discharge pipe (8).

6. The device for processing waste tiles for tile production according to claim 1, characterized in that: The dust purification mechanism (10) comprises an air pump (101) installed inside the base (1); an air inlet of the air pump (101) is provided with an air inlet pipe (102) extending to the inside of the grinding chamber (4); a filter (103) is installed on the passage of the air inlet pipe (102); a plurality of filter screens (1031) are installed at equal intervals inside the filter (103); and an air outlet of the air pump (101) is provided with an exhaust pipe (104) extending outside the base (1).

7. The device for processing waste tiles for tile production according to claim 1, characterized in that: The screening assembly (7) comprises a screening net (71) fixed on the inner side of the grinding bin (4) and a crushing roller (72) rotatably mounted on the second rotating shaft (5) via a bearing, and crushing teeth are mounted on the surface of the crushing roller (72).

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