Stable hydraulic roll crusher

By using torque testers and trigger switches in hydraulic counter roller crushers, the operation of crushing rollers is monitored and controlled in real time, and the equipment jamming and damage caused by insufficient space is solved, which extends the service life and prevents tooth damage.

CN222624689UActive Publication Date: 2025-03-18SHANDONG YONGLIN MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421690663.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-03-18
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

现有液压对辊破碎机在破碎大型物料时,破碎辊避让空间不足,导致设备卡死损坏,影响使用寿命。

Method used

The torque tester is used to monitor the torque of the first rotating shaft in real time. If an abnormality occurs, the first motor will be controlled to stop running to avoid equipment damage; at the same time, the second motor will be controlled to stop running by triggering the switch to prevent damage to the second crushing roller teeth.

Benefits of technology

It effectively avoids equipment jamming and damage caused by insufficient avoidance space, extends the service life of the crusher, and prevents damage to the teeth of the second crushing roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stable hydraulic roll crusher, which relates to the technical field of hydraulic roll crushers and comprises a crusher body and a crusher cover. And the first crushing assembly is fixedly connected to the outer surface of the machine body, the first crushing assembly comprises a first motor and a plurality of fixing rods, and the output end of the first motor penetrates through the machine body and extends to the inner side. According to the utility model, when the hydraulic roll crusher is used, the torque tester is used for monitoring the torque generated during the operation of the first rotating shaft in real time, and when a material is stuck, if the avoidance position of the second crushing roll is insufficient, the torque data of the first rotating shaft is abnormal; and when abnormity occurs, the first motor can be controlled to stop running through the torque tester, so that the purpose of protecting the crusher is achieved, the crusher is prevented from being broken down and damaged when materials are clamped, and the service life of the crusher is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic double-roll crushers, in particular to a stable hydraulic double-roll crusher. Background Art

[0002] Hydraulic double-roll crusher is a kind of high-efficiency, energy-saving and environmentally friendly crushing equipment, which is widely used in various industrial fields. The working principle of hydraulic double-roll crusher is mainly to use two rollers rotating in opposite directions to crush the materials.

[0003] In the prior art, when the hydraulic double-roll crusher is running, the position of one of the crushing rollers is adjusted by means of spring avoidance. However, when a larger material is stuck in the crusher, there will be a problem of insufficient avoidance space for the crushing roller. At this time, the crusher continues to operate, which can easily cause the device to get stuck and damaged, thereby affecting the service life of the crusher. Utility Model Content

[0004] The utility model aims to solve the problem that in the prior art, when a hydraulic double-roll crusher is in operation, the position of one of the crushing rollers is adjusted by means of a spring avoidance method. However, when a larger material is stuck in the crusher, there will be insufficient space for the crushing roller to avoid. At this time, the crusher continues to operate, which may easily cause the device to get stuck and damaged, thus affecting the service life of the crusher. A stable hydraulic double-roll crusher is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a stable hydraulic double-roll crusher, comprising: a body and a cover; a first crushing assembly, the first crushing assembly is fixedly connected to the outer surface of the body, the first crushing assembly comprises a first motor and a plurality of fixed rods, the output end of the first motor passes through the body and extends to the inner side, the output end of the first motor is fixedly connected to the first rotating shaft, the outer surface of the first rotating shaft is fixedly connected to the first crushing roller, a support plate is fixedly connected between the end surfaces of the plurality of fixed rods, the end surface of the first rotating shaft passes through the body and extends to the outside, the end surface of the first rotating shaft is rotatably connected to the outer surface of the support plate, the outer surface of the support plate close to the first rotating shaft is fixedly connected to a torque tester, and the torque tester is matched with the first rotating shaft; a second crushing assembly, the second crushing assembly is fixedly connected to the body, the second crushing assembly comprises two slide rails and two side frames, the slide rails are fixedly connected to the inner surface of the body, and the side frames are fixedly connected to the outer surface of the body.

[0006] Preferably, a feed hopper is fixedly connected to the top of the machine cover, and the feed hopper is connected to the machine body.

[0007] Preferably, the outer surfaces on both sides of the cover are fixedly connected with a plurality of insert blocks, and the outer surfaces on both sides of the body are fixedly connected with a plurality of positioning seats.

[0008] Preferably, the outer surface of the plug block is plug-fitted into the inner surface of the positioning seat, and a latch is provided between the plug block and the positioning seat.

[0009] Preferably, a slider is slidably connected to the outer surface of the slide rail, a connecting seat is fixedly connected between the two sliders, a second motor is fixedly connected to the outer surface of the connecting seat, the output end of the second motor passes through the connecting seat and extends to the inner side, a second rotating shaft is fixedly connected to the output end of the second motor, a second crushing roller is fixedly connected to the outer surface of the second rotating shaft, a spring is symmetrically fixedly connected to the outer surface of the connecting seat, the end surface of the spring is fixedly connected to the inner surface of the machine body, and a trigger switch is fixedly connected to the outer surface of the connecting seat.

[0010] Preferably, the outer surfaces on both sides of the connecting seat are fixedly connected with sliding rods, and the outer surfaces on both sides of the body are provided with sliding grooves.

[0011] Preferably, the outer surface of the slide rod is slidably connected to the inner surface of the slide groove, the outer surface of the side frame is fixedly connected to a hydraulic rod, and the output end of the hydraulic rod matches the position of the slide rod.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, when the hydraulic double-roll crusher is in use, the torque generated by the operation of the first rotating shaft can be monitored in real time by using a torque tester. When the material is stuck, if the avoidance position of the second crushing roller is insufficient, the torque data of the first rotating shaft will be abnormal. When the abnormality occurs, the first motor can be controlled to stop running by the torque tester, thereby achieving the purpose of protecting the crusher, avoiding the malfunction and damage of the crusher caused by the stuck material, and prolonging the service life of the crusher.

[0014] 2. In the utility model, when the connecting seat moves to avoid pressure, when the connecting seat moves to the maximum stroke, it will drive the trigger switch to press the inner wall of the machine body. At this time, after the trigger switch is triggered, the second motor can be controlled to stop running, avoiding tooth damage to the second crushing roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a stable hydraulic roller crusher is proposed for the utility model;

[0016] Figure 2 The utility model provides a schematic diagram of the cover structure of a stable hydraulic roller crusher;

[0017] Figure 3 The utility model provides a schematic structural diagram of the first crushing component of a stable hydraulic double-roll crusher;

[0018] Figure 4The utility model provides a structural schematic diagram of a second crushing component of a stable hydraulic double-roll crusher.

[0019] Legend: 1. Machine body; 2. Machine cover; 3. First crushing assembly; 301. First motor; 302. First rotating shaft; 303. Fixed rod; 304. Support plate; 305. First crushing roller; 306. Torque tester; 4. Second crushing assembly; 401. Slide rail; 402. Sliding block; 403. Connecting seat; 4031. Second motor; 404. Second rotating shaft; 405. Second crushing roller; 406. Spring; 407. Trigger switch; 408. Sliding rod; 409. Side frame; 410. Hydraulic rod; 5. Slide chute; 6. Insert block; 7. Positioning seat; 8. Latch; 9. Feed hopper. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides a stable hydraulic roller crusher, comprising: a machine body 1 and a machine cover 2; a first crushing assembly 3, the first crushing assembly 3 is fixedly connected to the outer surface of the machine body 1, the first crushing assembly 3 comprises a first motor 301 and a plurality of fixed rods 303, the output end of the first motor 301 passes through the machine body 1 and extends to the inner side, the output end of the first motor 301 is fixedly connected to a first rotating shaft 302, the outer surface of the first rotating shaft 302 is fixedly connected to a first crushing roller 305, a support plate 304 is fixedly connected between the end surfaces of the plurality of fixed rods 303, and the end surface of the first rotating shaft 302 passes through The machine body 1 extends to the outside, the end face of the first rotating shaft 302 is rotatably connected to the outer surface of the support plate 304, the outer surface of the support plate 304 close to the first rotating shaft 302 is fixedly connected with a torque tester 306, and the torque tester 306 is matched with the first rotating shaft 302; the second crushing assembly 4 is fixedly connected to the machine body 1, and the second crushing assembly 4 includes two slide rails 401 and two side frames 409, the slide rails 401 are fixedly connected to the inner surface of the machine body 1, and the side frames 409 are fixedly connected to the outer surface of the machine body 1, and the top of the cover 2 is fixedly connected with a feed hopper 9, and the feed hopper 9 is connected to the The machine body 1 is connected, and the outer surfaces of both sides of the machine cover 2 are fixedly connected with a plurality of plug blocks 6, and the outer surfaces of both sides of the machine body 1 are fixedly connected with a plurality of positioning seats 7, and the outer surfaces of the plug blocks 6 are plugged and connected with the inner surfaces of the positioning seats 7, and a latch 8 is arranged between the plug blocks 6 and the positioning seats 7, and the outer surface of the slide rail 401 is slidably connected with a slider 402, and a connecting seat 403 is fixedly connected between the two sliders 402, and a second motor 4031 is fixedly connected to the outer surface of the connecting seat 403, and the output end of the second motor 4031 passes through the connecting seat 403 and extends to the inner side, and the output end of the second motor 4031 is fixedly connected to the second The second rotating shaft 404 is fixedly connected to the second crushing roller 405 on the outer surface, the connecting seat 403 is symmetrically fixedly connected to the spring 406 on the outer surface, the end face of the spring 406 is fixedly connected to the inner surface of the body 1, the connecting seat 403 is fixedly connected to the trigger switch 407 on the outer surface, the connecting seat 403 is fixedly connected to the outer surfaces of both sides of the connecting seat 403, the outer surfaces of both sides of the connecting seat 403 are fixedly connected to the sliding rod 408, the outer surfaces of both sides of the body 1 are provided with sliding grooves 5, the outer surface of the sliding rod 408 is slidably connected to the inner surface of the sliding groove 5, the outer surface of the side frame 409 is fixedly connected to the hydraulic rod 410, and the output end of the hydraulic rod 410 matches the position of the sliding rod 408.

[0023] The effect achieved by the entire embodiment 1 is that when the hydraulic double-roll crusher is in use, materials are fed into the feed hopper 9, and the first motor 301 can drive the first crushing roller 305 to operate through the connection with the first rotating shaft 302, and the second motor 4031 can drive the second crushing roller 405 to operate through the connection with the second rotating shaft 404. The fed materials are crushed by the operation of the first crushing roller 305 and the second crushing roller 405. During the crushing process, if a larger material enters, a larger pressure will be applied to the second crushing roller 405, causing the spring 406 to contract. When the spring 406 contracts and deforms, the second crushing roller 405 can evade to the other side to avoid being stuck with the material, and when the connecting seat 403 moves, it will move along the slide rail 401 through the connection with the slider 402. 3 plays a role of supporting and limiting. By using the hydraulic rods 410 on both sides, the initial use position of the second crushing roller 405 can be adjusted. After the hydraulic rods 410 start to extend, they can push the sliding rod 408 to move, thereby adjusting the distance between the second crushing roller 405 and the first crushing roller 305. While the crusher is running, the torque generated by the operation of the first rotating shaft 302 can be monitored in real time by using the torque tester 306. When the material is stuck, if the avoidance position of the second crushing roller 405 is insufficient, the torque data of the first rotating shaft 302 will be abnormal. When the abnormality occurs, the torque tester 306 can be used to control the first motor 301 to stop running, thereby achieving the purpose of protecting the crusher, avoiding the malfunction and damage of the crusher caused by the stuck material, and prolonging the service life of the crusher.

[0024] Embodiment 2, as Figure 1-Figure 4 As shown, a trigger switch 407 is fixedly connected to the outer surface of the connecting seat 403 .

[0025] The effect achieved by the entire embodiment 2 is that when the connecting seat 403 moves to avoid pressure, when the connecting seat 403 moves to the maximum stroke, it will drive the trigger switch 407 to press against the inner wall of the body 1. At this time, after the trigger switch 407 is triggered, the second motor 4031 can be controlled to stop running, thereby avoiding tooth damage to the second crushing roller 405.

[0026] Working principle: when the hydraulic double-roll crusher is in use, materials are fed into the feed hopper 9, and the operation of the first motor 301 can drive the first crushing roller 305 to operate through the connection with the first rotating shaft 302, and the operation of the second motor 4031 can drive the second crushing roller 405 to operate through the connection with the second rotating shaft 404. The input materials are crushed by the operation of the first crushing roller 305 and the second crushing roller 405. During the crushing process, if a larger material enters, a larger pressure will be applied to the second crushing roller 405, causing the spring 406 to contract. When the spring 406 contracts and deforms, the second crushing roller 405 can avoid to the other side to avoid being stuck with the material, and when the connecting seat 403 moves, it will move along the slide rail 401 through the connection of the slider 402, and play a supporting and limiting role for the movement of the connecting seat 403. By using the hydraulic rods 410 on both sides, the initial use position of the second crushing roller 405 can be adjusted. The hydraulic rods After 410 starts to extend, it can push the sliding rod 408 to move, thereby adjusting the distance between the second crushing roller 405 and the first crushing roller 305. While the crusher is running, the torque generated by the operation of the first rotating shaft 302 can be monitored in real time through the use of the torque tester 306. When the material is stuck, if the avoidance position of the second crushing roller 405 is insufficient, the torque data of the first rotating shaft 302 will be abnormal. When the abnormality occurs, the first motor 301 can be controlled to stop running through the torque tester 306, thereby achieving the purpose of protecting the crusher, avoiding the crusher from malfunction and damage caused by stuck materials, and prolonging the service life of the crusher. When the connecting seat 403 is pressed to move to avoid, when the connecting seat 403 moves to the maximum stroke, it will drive the trigger switch 407 to press against the inner wall of the body 1. At this time, after the trigger switch 407 is triggered, the second motor 4031 can be controlled to stop running, thereby avoiding the second crushing roller 405 from tooth damage.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A stable hydraulic roll crusher, characterized in that: include: A body (1) and a cover (2); a first crushing assembly (3), the first crushing assembly (3) being fixedly connected to the outer surface of the machine body (1), the first crushing assembly (3) comprising a first motor (301) and a plurality of fixed rods (303), the output end of the first motor (301) passing through the machine body (1) and extending to the inner side, the output end of the first motor (301) being fixedly connected to a first rotating shaft (302), the outer surface of the first rotating shaft (302) being fixedly connected to a first crushing roller (305), a support plate (304) being fixedly connected between end surfaces of the plurality of fixed rods (303), the end surface of the first rotating shaft (302) passing through the machine body (1) and extending to the outer side, the end surface of the first rotating shaft (302) being rotatably connected to the outer surface of the support plate (304), the outer surface of the support plate (304) on a side close to the first rotating shaft (302) being fixedly connected to a torque tester (306), the torque tester (306) being arranged in a matching manner with the first rotating shaft (302); A second crushing assembly (4), the second crushing assembly (4) being fixedly connected to the machine body (1), the second crushing assembly (4) comprising two slide rails (401) and two side frames (409), the slide rails (401) being fixedly connected to the inner surface of the machine body (1), and the side frames (409) being fixedly connected to the outer surface of the machine body (1).

2. The stable hydraulic roll crusher according to claim 1, characterized in that: A feed hopper (9) is fixedly connected to the top of the machine cover (2), and the feed hopper (9) is connected to the machine body (1).

3. The stable hydraulic roll crusher according to claim 1, characterized in that: The outer surfaces on both sides of the machine cover (2) are fixedly connected to a plurality of insert blocks (6), and the outer surfaces on both sides of the machine body (1) are fixedly connected to a plurality of positioning seats (7).

4. The stable hydraulic roll crusher according to claim 3 is characterized in that: The outer surface of the insert block (6) is plug-engaged with the inner surface of the positioning seat (7), and a latch (8) is provided between the insert block (6) and the positioning seat (7).

5. The stable hydraulic roll crusher according to claim 1, characterized in that: The outer surface of the slide rail (401) is slidably connected to a slider (402), a connecting seat (403) is fixedly connected between the two sliders (402), a second motor (4031) is fixedly connected to the outer surface of the connecting seat (403), an output end of the second motor (4031) passes through the connecting seat (403) and extends to the inner side, a second rotating shaft (404) is fixedly connected to the output end of the second motor (4031), a second crushing roller (405) is fixedly connected to the outer surface of the second rotating shaft (404), a spring (406) is symmetrically fixedly connected to the outer surface of the connecting seat (403), an end face of the spring (406) is fixedly connected to the inner surface of the machine body (1), and a trigger switch (407) is fixedly connected to the outer surface of the connecting seat (403).

6. The stable hydraulic roll crusher according to claim 5, characterized in that: The outer surfaces on both sides of the connection seat (403) are fixedly connected to sliding rods (408), and the outer surfaces on both sides of the body (1) are provided with sliding grooves (5).

7. The stable hydraulic roll crusher according to claim 6, characterized in that: The outer surface of the slide bar (408) is slidably connected to the inner surface of the slide groove (5), and the outer surface of the side frame (409) is fixedly connected to a hydraulic rod (410), and the output end of the hydraulic rod (410) matches the position of the slide bar (408).