Semi-automatic crushing device
By designing a semi-automatic crushing device, using the combination of hydraulic cylinder and limit switch, the problem of relying on manual operation of solid material crushing in the prior art is solved, and an efficient, safe and stable crushing effect is achieved.
Patent Information
- Application Number
- CN202420922864.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In the prior art, the crushing of solid materials mainly relies on manual knocking, and there are problems such as high risk coefficient, low working efficiency, and unstable crushing quality.
A semi-automatic crushing device is designed, including a U-frame, a control system, a hydraulic station, a hydraulic cylinder, a turntable and a switch-type railing door. Through the reciprocating movement of the hydraulic cylinder, the pressure and moving position of the hydraulic cylinder are controlled by the limit switch to achieve extrusion and crushing of the material.
It realizes efficient crushing of solid materials, avoids instability of manual operation, improves production efficiency and quality of crushed materials, and ensures the safety of equipment.
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Figure CN222624826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a semi-automatic crushing device. Background Art
[0002] At present, a solid material needs to be added in the production process, and the solid block needs to be broken before use because it is large. In the existing technology, it is mainly operated by manual beating and crushing, that is, it is broken by manually swinging a sledgehammer on a 200L material barrel, and it requires two people to rotate the operation. At the same time, the risk factor is high and it is easy to break the barrel, causing problems with the material or other personal accidents, and the work efficiency is low. The main disadvantage is that the speed is slow and the crushing quality cannot be guaranteed. Utility Model Content
[0003] The purpose of the utility model is to provide a semi-automatic crushing device to solve one or more of the above-mentioned problems in the prior art.
[0004] The utility model provides a semi-automatic crushing device, comprising:
[0005] A U-shaped frame, wherein the U-shaped frame is fixedly installed on the ground;
[0006] A control system, the control system comprising a hydraulic station, a first limit switch and a second limit switch; the hydraulic station is fixedly connected to the side wall of the U-shaped frame; the first limit switch and the second limit switch are both arranged on the side wall of the bottom end of the U-shaped frame; the hydraulic station is provided with a hydraulic cylinder;
[0007] A turntable, wherein the turntable is arranged in the U-shaped frame;
[0008] The control system can control the hydraulic cylinder to reciprocate between the first limit switch and the second limit switch to squeeze the material on the turntable.
[0009] In certain embodiments, the hydraulic station includes a hydraulic pump, a solenoid valve and a hydraulic cylinder; the hydraulic pump is disposed in the hydraulic station, the solenoid valve is disposed in the hydraulic station, and the hydraulic cylinder is disposed on a side wall of the hydraulic station close to a U-shaped frame.
[0010] In certain embodiments, the hydraulic cylinder includes a hydraulic cylinder push rod, which can extend into the U-shaped frame and reciprocate between the first limit switch and the second limit switch by opening and closing the control system.
[0011] In certain embodiments, it further includes a switchable railing door disposed on a side wall of the U-shaped frame opposite to the hydraulic station.
[0012] In certain embodiments, latches are provided on the four corners of the switchable railing door, and the switchable railing door can be closed and opened by inserting and removing the latches.
[0013] In certain embodiments, the first limit switch is disposed at one end close to the switchable barrier door, and the second limit switch is disposed at a side close to the hydraulic station.
[0014] Beneficial effect: The semi-automatic crushing device of the utility model uses a control system to control the semi-automatic crusher through the position of the limit switch, controls the pressure and movement position of the hydraulic cylinder to ensure the crushed object and over-position protection, and can avoid abnormal crushing problems caused by other factors. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a structural schematic diagram of a semi-automatic crushing device. DETAILED DESCRIPTION
[0016] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0017] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0018] like Figure 1 As shown, a semi-automatic crushing device includes: a hydraulic station 1, a hydraulic pump 2, a solenoid valve 3, a hydraulic cylinder 4, a first limit switch 5, a control system 6, a U-shaped frame 7, a switchable railing door 8, a turntable 9, a latch 10 and a second limit switch 11.
[0019] Specifically, the U-shaped frame 7 is fixedly installed on the ground;
[0020] The control system 6 includes a hydraulic station 1, a first limit switch 5 and a second limit switch 11; the hydraulic station 1 is fixedly connected to the side wall of the U-shaped frame 7; the first limit switch 5 and the second limit switch 11 are both arranged on the side wall of the bottom end of the U-shaped frame 7; the hydraulic station 1 is provided with a hydraulic cylinder 4;
[0021] The turntable 9 is arranged in the U-shaped frame 7;
[0022] The control system 6 can control the hydraulic cylinder 4 to reciprocate between the first limit switch 5 and the second limit switch 11 to squeeze the material on the turntable 9.
[0023] Among them: the semi-automatic crushing device control system of the utility model can be used for equipment in chemical plants where solid material feeding is inconvenient or solid materials need to be crushed.
[0024] Furthermore,
[0025] The hydraulic station 1 includes a hydraulic pump 2, a solenoid valve 3 and a hydraulic cylinder 4; the hydraulic pump 2 is arranged in the hydraulic station 1, the solenoid valve 3 is arranged in the hydraulic station 1, and the hydraulic cylinder 4 is arranged on the side wall of the hydraulic station 1 close to the U-shaped frame 7;
[0026] The hydraulic cylinder 4 includes a hydraulic cylinder push rod, which can extend into the U-shaped frame 7 and reciprocate between the first limit switch 5 and the second limit switch 11 through the opening and closing of the control system 6. The first limit switch 5 is arranged at one end close to the switch type barrier door 8, and the second limit switch 11 is arranged at one side close to the hydraulic station 1;
[0027] The switch type railing door 8 is arranged on the side wall opposite to the U-shaped frame 7 and the hydraulic station 1. The four corners of the switch type railing door 8 are provided with latches 10, and the insertion and extraction of the latches 10 can realize the closing and opening of the switch type railing door 8.
[0028] Working principle: The operator places the 200L barrel on the turntable 9 through the barrel clamping car, then closes the switch railing door 8 and inserts the latch 10. After the start switch control system 6 is started, the hydraulic pump 2 starts to start and delivers pressure to the hydraulic cylinder 4 through the solenoid valve 3. When the hydraulic cylinder push rod reaches the set position of the first limit switch 5, the control system 6 outputs a switch signal to control the hydraulic pump 2 and the hydraulic cylinder 4 to reverse and stop after reaching the second limit switch 11 position.
[0029] After returning to the original position, the turntable 9 is rotated and the above steps are repeated N times, so that the solid material in the barrel can be squeezed for the second time to ensure that the material is crushed to achieve the use effect.
[0030] From the process of employee operation, process control, and information feedback, the control and adjustment of the semi-automatic crushing device is realized, avoiding the instability of manual operation. The usage method is advanced and the operation is simple, which improves the production efficiency, crushing material efficiency and ensures product quality.
[0031] In summary: the semi-automatic crushing device provided by the utility model has the following advantages:
[0032] According to the use of the 200L barrel, the limit switch position and the hydraulic cylinder output the moving distance according to the adjustment position, thereby providing a reliable crushing effect, accurately achieving crushing and ensuring the integrity of the iron barrel, and ultimately facilitating operation. From the process of manual collaboration, information input, and information feedback, semi-automatic crushing control and manual work are combined. This method is fast, simple to operate, and improves production efficiency.
[0033] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, and these modifications and improvements should also be considered within the scope of protection of the present invention.
Claims
1. A semi-automatic crushing device, characterized in that: include: A U-shaped frame (7), wherein the U-shaped frame (7) is fixedly installed on the ground; A control system (6), the control system (6) comprising a hydraulic station (1), a first limit switch (5) and a second limit switch (11); the hydraulic station (1) is fixedly connected to a side wall of a U-shaped frame (7); the first limit switch (5) and the second limit switch (11) are both arranged on the side wall at the bottom end of the U-shaped frame (7); the hydraulic station (1) is provided with a hydraulic cylinder (4); A turntable (9), wherein the turntable (9) is arranged in the U-shaped frame (7); The control system (6) can control the hydraulic cylinder (4) to perform reciprocating motion between the first limit switch (5) and the second limit switch (11), thereby squeezing the material on the rotating disk (9).
2. A semi-automatic crushing device according to claim 1, characterized in that: The hydraulic station (1) comprises a hydraulic pump (2), a solenoid valve (3) and a hydraulic cylinder (4); the hydraulic pump (2) is arranged in the hydraulic station (1), the solenoid valve (3) is arranged in the hydraulic station (1), and the hydraulic cylinder (4) is arranged on a side wall of the hydraulic station (1) close to a U-shaped frame (7).
3. A semi-automatic crushing device according to claim 2, characterized in that: The hydraulic cylinder (4) comprises a hydraulic cylinder push rod, which can extend into the U-shaped frame (7) and reciprocate between the first limit switch (5) and the second limit switch (11) through the opening and closing of the control system (6).
4. A semi-automatic crushing device according to claim 1, characterized in that: It also includes a switchable railing door (8) arranged on the side wall of the U-shaped frame (7) opposite to the hydraulic station (1).
5. A semi-automatic crushing device according to claim 4, characterized in that: The four corners of the switchable railing door (8) are each provided with latches (10), and the switchable railing door (8) can be closed and opened by inserting and removing the latches (10).
6. A semi-automatic crushing device according to claim 5, characterized in that: The first limit switch (5) is arranged at one end close to the switchable barrier door (8), and the second limit switch (11) is arranged at one side close to the hydraulic station (1).