Automatic robot gluing mechanism for full-vehicle welding production line

By designing a robot automatic glue coating mechanism for full-model welding and assembly production line, the problem of inefficient glue coating on brake pads in the prior art is solved, and the automatic glue coating and movement of brake pads is realized, which significantly improves production efficiency.

CN222625204UActive Publication Date: 2025-03-18GAOJIN TIANJIN AUTOMOTIVE EQUIP CO LTD
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Patent Information

Application Number
CN202420609349.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-18
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

During the brake pad production process, existing automatic glue coating equipment requires frequent disassembly and reinstallation of brake pads, resulting in inefficient glue coating.

Method used

A robotic automatic glue coating mechanism for full-model welding and assembly production lines is designed, including bottom plate, support box, rotating shaft, drive motor, drive wheel, auxiliary wheel, conveyor belt and limit frame. Through the coordinated work of these components, the automatic glue coating and movement of the brake pads are realized.

Benefits of technology

Through the automated glue coating and movement process, the efficiency of brake pad glue coating is significantly improved, the time and energy of manual operation is reduced, and the overall production efficiency is improved.

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Abstract

The utility model provides an automatic robot gluing mechanism for a full-vehicle welding production line, which belongs to the technical field of gluing equipment and comprises a bottom plate, a first support box and a second support box are mounted on two sides of the top of the bottom plate, one side of the first support box is rotatably connected with a rotating shaft through a bearing seat, and the other side of the first support box is rotatably connected with a second support box through a bearing seat. And one end of the rotating shaft penetrates through the second supporting box and extends to an inner cavity of the second supporting box. The brake pad gluing device has the advantages that when the brake pad gluing device is used, a brake pad needing gluing is placed in the limiting frame, the brake pad needing gluing can be limited through the limiting frame so that the brake pad can be limited in the limiting frame, then the driving motor is started through an external controller, an output shaft of the driving motor drives the rotating shaft to rotate, and the rotating shaft drives the driving wheel to rotate; the driving wheel drives the conveying belt to move, the conveying belt can drive the brake pad limited in the limiting frame to move, the gluing device can conduct gluing work conveniently, and the brake pad gluing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of glue coating equipment, in particular to a robot automatic glue coating mechanism used in a full-car welding production line. Background Art

[0002] With the improvement of equipment automation level, the requirements for modern automobile production quality are also increasing. Brake pads are one of the important parts of automobiles. At present, when producing and processing brake pads, it is usually necessary to apply diamond powder to the brake pads, but glue is required before applying diamond powder. At this time, glue coating equipment is needed.

[0003] CN217699912 discloses an automatic gluing mechanism and an automatic gluing workstation based on a robot, comprising a base, a controller, a position adjustment mechanism and a clamping mechanism, wherein the clamping mechanism comprises a processing table and a clamp, wherein the processing table is arranged on the top of the base, the clamp is fixedly arranged on the top of the processing table, the position adjustment mechanism is arranged on the top of the base, the position adjustment mechanism comprises a sliding component, a rotating component and an angle adjustment component, wherein the sliding component is arranged on the top of the base, the rotating component is arranged on the top of the sliding component, the angle adjustment component is arranged on the top of the rotating component, and the sliding component, the rotating component and the angle adjustment component are all electrically connected to the controller. The utility model relates to the field of gluing technology, and specifically to an automatic gluing mechanism and an automatic gluing workstation based on a robot, which, compared with the prior art, does not require manual operation, realizes automatic gluing, improves gluing efficiency, and at the same time, makes the gluing more uniform, thereby improving the gluing effect.

[0004] There are still some problems in the use of the above patent, such as: when applying glue, the brake pad is pressed more and then glue is applied. After the gluing is completed, the brake pad is disassembled and a new brake pad is reinstalled before gluing. This is time-consuming and labor-intensive, and reduces the efficiency of the gluing work. Therefore, we need to propose a robot automatic gluing mechanism for the welding production line of all vehicle models. Utility Model Content

[0005] In view of this, the utility model aims to provide a robot automatic gluing mechanism for a full-vehicle welding production line, in order to solve at least one of the above-mentioned technical problems.

[0006] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0007] A robot automatic gluing mechanism for a full-vehicle welding production line comprises a bottom plate, a first support box and a second support box are installed on both sides of the top of the bottom plate, one side of the first support box is rotatably connected to a rotating shaft through a bearing seat, one end of the rotating shaft passes through the second support box and extends to the inner cavity of the second support box, a driving motor is installed on one side of the inner cavity of the second support box, and the output shaft of the driving motor is connected to one end of the rotating shaft;

[0008] A driving wheel is installed on the surface of the rotating shaft, an auxiliary wheel is rotatably connected to one side of the rotating shaft between the first support box and the second support box through a bearing seat, and the surfaces of the driving wheel and the auxiliary wheel are connected to a conveyor belt in a transmission manner, and the surface of the conveyor belt is equidistantly connected to a limit position frame;

[0009] A support plate is installed on the top of each of the first support box and the second support box. A top plate is installed on the top of the support plate. A gluing mechanism for gluing the brake pad is provided at the bottom of the top plate.

[0010] Furthermore, the gluing mechanism includes a longitudinal adjustment mechanism, a transverse adjustment mechanism, an arc-shaped adjustment mechanism and a gluing device, the longitudinal adjustment mechanism is arranged at the bottom of the mounting plate, the transverse adjustment mechanism is arranged at the bottom of the longitudinal adjustment mechanism, the arc-shaped adjustment mechanism is arranged at the bottom of the transverse adjustment mechanism, and the gluing device is arranged at the bottom of the arc-shaped adjustment mechanism.

[0011] Furthermore, the longitudinal adjustment mechanism includes a fixed plate, which is fixedly mounted on the bottom of the top plate, a longitudinal slide rail is installed at the bottom of the fixed plate, a longitudinal moving device is slidably connected to the surface of the longitudinal slide rail, and a transverse moving plate is connected to the bottom of the longitudinal moving device.

[0012] Furthermore, the lateral adjustment mechanism includes a lateral slide rail, which is fixedly mounted on the bottom of the lateral moving plate. A lateral moving device is slidably connected to the surface of the lateral slide rail, and a mounting plate is connected to the bottom of the lateral moving device.

[0013] Furthermore, the arc adjustment mechanism includes a circular slide rail, which is fixedly connected to the bottom of the mounting plate, and the surface of the circular slide rail is rotatably connected to a circular moving device, a circular plate is installed at the bottom of the circular moving device, and one side of the bottom of the circular plate is connected to the top of the glue coating device.

[0014] Furthermore, support positioning blocks are installed on both sides of the top of the transverse moving plate and the mounting plate, and support positioning grooves are opened at the bottom of the fixed plate and the transverse moving plate and at corresponding positions of the support positioning blocks, and the surface of the support positioning block is slidably connected to the inner cavity of the support positioning groove.

[0015] Furthermore, circular support slide bars are installed on the inner and outer sides of the circular slide rail, and circular support slide grooves are opened on the inner side of the circular moving device and at corresponding positions of the circular support slide bars, and the surface of the circular support slide bar is rotatably connected to the inner cavity of the circular support slide groove.

[0016] Furthermore, the limiting frame includes a long plate and a short plate, and the long plate and the short plate are respectively installed on the surface of the conveyor belt, and one end of the bottom plate is connected to a guide plate.

[0017] Compared with the prior art, the robot automatic gluing mechanism for the full vehicle welding production line described in the utility model has the following beneficial effects:

[0018] Through the setting of the rotating shaft, driving motor, driving wheel, auxiliary driving wheel, conveyor belt and limit frame, when in use, the brake pad to be coated with glue is placed in the limit frame, and the brake pad to be coated with glue can be limited by the limit frame so that it can be limited in the limit frame, and then the driving motor is started by the external controller, the output shaft of the driving motor drives the rotating shaft to rotate, the rotating shaft drives the driving wheel to rotate, the driving wheel drives the conveyor belt to move, and the conveyor belt can drive the brake pad limited in the limit frame to move, so that the gluing device can perform the gluing work and improve the efficiency of the brake pad gluing.

[0019] By setting up the longitudinal adjustment mechanism, the transverse adjustment mechanism, the arc adjustment mechanism and the gluing device, and by cooperating with the longitudinal adjustment mechanism, the transverse adjustment mechanism and the arc adjustment mechanism, the gluing device can be adjusted to a suitable position, which facilitates the gluing work of the gluing device and improves the gluing efficiency of the gluing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of the robot automatic gluing mechanism according to an embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the gluing mechanism described in the embodiment of the utility model;

[0023] Figure 3 This is a schematic diagram of the conveyor belt structure according to an embodiment of the utility model;

[0024] Figure 4 This is a schematic diagram of the limit frame structure described in an embodiment of the utility model;

[0025] Figure 5This is a schematic diagram of the structure of the longitudinal adjustment mechanism according to an embodiment of the utility model;

[0026] Figure 6 This is a schematic diagram of the structure of the lateral adjustment mechanism according to an embodiment of the utility model;

[0027] Figure 7 It is a schematic diagram of the structure of the arc adjustment mechanism described in an embodiment of the utility model.

[0028] Description of reference numerals:

[0029] 1. Bottom plate; 2. First support box; 3. Second support box; 4. Rotating shaft; 5. Driving motor; 6. Driving wheel; 7. Auxiliary wheel; 8. Conveyor belt; 9. Limiting frame; 10. Support plate; 11. Top plate; 12. Gluing mechanism; 121. Longitudinal adjustment mechanism; 122. Transverse adjustment mechanism; 123. Arc adjustment mechanism; 124. Gluing device; 1211. Fixed plate; 1212. Longitudinal slide rail; 1213. Longitudinal moving device; 1214. Transverse moving plate; 1221. Transverse slide rail; 1222. Transverse moving device; 1223. Mounting plate; 1231. Circular slide rail; 1232. Circular moving device; 1233. Circular plate; 91. Long plate; 92. Short plate; 13. Guide plate. DETAILED DESCRIPTION

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0031] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0033] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0034] like Figure 1-7 As shown: a robot automatic gluing mechanism for a full-vehicle welding production line, comprising a base plate 1, a first support box 2 and a second support box 3 are installed on both sides of the top of the base plate 1, one side of the first support box 2 is rotatably connected to a rotating shaft 4 through a bearing seat, one end of the rotating shaft 4 passes through the second support box 3 and extends to the inner cavity of the second support box 3, a driving motor 5 is installed on one side of the inner cavity of the second support box 3, the output shaft of the driving motor 5 is connected to one end of the rotating shaft 4, a driving wheel 6 is installed on the surface of the rotating shaft 4, an auxiliary wheel 7 is rotatably connected to the first support box 2 and the second support box 3 and located on one side of the rotating shaft 4 through a bearing seat, the surfaces of the driving wheel 6 and the auxiliary wheel 7 are transmission-connected to a conveyor belt 8, and the surface of the conveyor belt 8 is equidistantly connected to a limited position frame 9;

[0035] Through the arrangement of the rotating shaft 4, the driving motor 5, the driving wheel 6, the auxiliary driving wheel 7, the conveyor belt 8 and the limiting frame 9, when in use, the brake pad to be coated with glue is placed in the limiting frame 9, and the brake pad to be coated with glue can be limited by the limiting frame 9 so that it can be limited in the limiting frame 9, and then the driving motor 5 is started by the external controller, the output shaft of the driving motor 5 drives the rotating shaft 4 to rotate, the rotating shaft 4 drives the driving wheel 6 to rotate, the driving wheel 6 drives the conveyor belt 8 to move, and the conveyor belt 8 can drive the brake pad limited in the limiting frame 9 to move, so that the gluing device 124 can be convenient for gluing, thereby improving the efficiency of the brake pad gluing;

[0036] A support plate 10 is installed on the top of the first support box 2 and the second support box 3, a top plate 11 is installed on the top of the support plate 10, and a gluing mechanism 12 for gluing the brake pad is arranged at the bottom of the top plate 11. Through the arrangement of the longitudinal adjustment mechanism 121, the transverse adjustment mechanism 122, the arc adjustment mechanism 123 and the gluing device 124 in the gluing mechanism 12, the gluing device 124 can be adjusted to a suitable position through the cooperation of the longitudinal adjustment mechanism 121, the transverse adjustment mechanism 122 and the arc adjustment mechanism 123, so that the gluing device 124 is convenient for gluing and the gluing efficiency of the gluing device 124 is improved.

[0037] The gluing mechanism 12 includes a longitudinal adjustment mechanism 121, a transverse adjustment mechanism 122, an arc adjustment mechanism 123 and a gluing device 124. The longitudinal adjustment mechanism 121 is arranged at the bottom of the mounting plate 1223, the transverse adjustment mechanism 122 is arranged at the bottom of the longitudinal adjustment mechanism 121, the arc adjustment mechanism 123 is arranged at the bottom of the transverse adjustment mechanism 122, and the gluing device 124 is arranged at the bottom of the arc adjustment mechanism 123. The gluing device 124 can be adjusted by the longitudinal adjustment mechanism 121, the transverse adjustment mechanism 122 and the arc adjustment mechanism 123 to facilitate the gluing work of the gluing device 124. The structure and working principle of the gluing device 124 can refer to the prior art and will not be repeated here.

[0038] The longitudinal adjustment mechanism 121 includes a fixed plate 1211, which is fixedly installed at the bottom of the top plate 11. A longitudinal slide rail 1212 is installed at the bottom of the fixed plate 1211. The surface of the longitudinal slide rail 1212 is slidably connected to a longitudinal moving device 1213. The bottom of the longitudinal moving device 1213 is connected to a transverse moving plate 1214. The longitudinal moving device 1213 is started by an external controller, and the longitudinal moving device 1213 can drive the transverse moving plate 1214 to move longitudinally on the surface of the longitudinal slide rail 1212, so as to facilitate the longitudinal adjustment of the gluing device 124. The structure and working principle of the longitudinal moving device 1213 can refer to the prior art and will not be repeated here.

[0039] The lateral adjustment mechanism 122 includes a lateral slide rail 1221, which is fixedly mounted on the bottom of the lateral moving plate 1214. The surface of the lateral slide rail 1221 is slidably connected to a lateral moving device 1222, and the bottom of the lateral moving device 1222 is connected to a mounting plate 1223. The lateral moving device 1222 is started by an external controller, and the lateral moving device 1222 can drive the mounting plate 1223 to move laterally on the surface of the lateral slide rail 1221, so as to facilitate the lateral adjustment of the gluing device 124. The structure and working principle of the lateral moving device 1222 can refer to the prior art and will not be repeated here.

[0040] The arc adjustment mechanism 123 includes a circular slide rail 1231, which is fixedly connected to the bottom of the mounting plate 1223. The surface of the circular slide rail 1231 is rotatably connected to a circular moving device 1232. A circular plate 1233 is installed at the bottom of the circular moving device 1232. One side of the bottom of the circular plate 1233 is connected to the top of the gluing device 124. The circular moving device 1232 is started by an external controller, and the circular moving device 1232 can drive the circular plate 1233 and the gluing device 124 to perform a circular operation, so that the gluing device 124 can be adjusted to facilitate the gluing work of the gluing device 124. The structure and working principle of the circular moving device 1232 can refer to the prior art and will not be repeated here.

[0041] Support positioning blocks are installed on both sides of the top of the transverse moving plate 1214 and the mounting plate 1223. Support positioning grooves are opened at the bottom of the fixed plate 1211 and the transverse moving plate 1214 and at the corresponding positions of the support positioning blocks. The surface of the support positioning block is slidably connected to the inner cavity of the support positioning groove, which can support the transverse moving plate 1214 and the mounting plate 1223, thereby improving the stability of the transverse moving plate 1214 and the mounting plate 1223 when moving.

[0042] Circular support slides are installed on the inner and outer sides of the circular slide rail 1231, and circular support grooves are provided on the inner side of the circular moving device 1232 and at the corresponding positions of the circular support slides. The surface of the circular support slide is rotatably connected to the inner cavity of the circular support groove, so as to support the circular moving device 1232, thereby improving the stability of the circular moving device 1232 during rotation. The limit frame 9 includes a long plate 91 and a short plate 92, which are respectively installed on the surface of the conveyor belt 8. The limit frame 9 is formed by the long plate 91 and the short plate 92, so that the conveyor belt 8 can drive the limit frame 9 to move. A guide plate 13 is connected to one end of the bottom plate 1, so that the brake pad can be removed through the guide plate 13 after the glue coating is completed, so as to facilitate its collection.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A robot automatic gluing mechanism for a full vehicle welding production line, comprising a base plate (1), characterized in that: A first support box (2) and a second support box (3) are installed on both sides of the top of the bottom plate (1); one side of the first support box (2) is rotatably connected to a rotating shaft (4) via a bearing seat; one end of the rotating shaft (4) passes through the second support box (3) and extends to the inner cavity of the second support box (3); a driving motor (5) is installed on one side of the inner cavity of the second support box (3); an output shaft of the driving motor (5) is connected to one end of the rotating shaft (4); A driving wheel (6) is installed on the surface of the rotating shaft (4); an auxiliary wheel (7) is rotatably connected to one side of the rotating shaft (4) between the first supporting box (2) and the second supporting box (3) via a bearing seat at equal intervals; a conveyor belt (8) is transmission-connected to the surfaces of the driving wheel (6) and the auxiliary wheel (7); and a limiting frame (9) is equidistantly connected to the surface of the conveyor belt (8); A support plate (10) is installed on the top of each of the first support box (2) and the second support box (3); a top plate (11) is installed on the top of the support plate (10); and a gluing mechanism (12) for gluing the brake pad is provided at the bottom of the top plate (11).

2. According to claim 1, a robot automatic gluing mechanism for a full vehicle welding production line is characterized by: The gluing mechanism (12) comprises a longitudinal adjustment mechanism (121), a transverse adjustment mechanism (122), an arc-shaped adjustment mechanism (123) and a gluing device (124); the longitudinal adjustment mechanism (121) is arranged at the bottom of a mounting plate (1223); the transverse adjustment mechanism (122) is arranged at the bottom of the longitudinal adjustment mechanism (121); the arc-shaped adjustment mechanism (123) is arranged at the bottom of the transverse adjustment mechanism (122); and the gluing device (124) is arranged at the bottom of the arc-shaped adjustment mechanism (123).

3. The robot automatic gluing mechanism for a full vehicle welding production line according to claim 2 is characterized by: The longitudinal adjustment mechanism (121) comprises a fixed plate (1211), the fixed plate (1211) being fixedly mounted on the bottom of the top plate (11), a longitudinal slide rail (1212) being mounted on the bottom of the fixed plate (1211), a longitudinal moving device (1213) being slidably connected to the surface of the longitudinal slide rail (1212), and a transverse moving plate (1214) being connected to the bottom of the longitudinal moving device (1213).

4. The robot automatic gluing mechanism for a full vehicle welding production line according to claim 3 is characterized by: The transverse adjustment mechanism (122) comprises a transverse slide rail (1221), wherein the transverse slide rail (1221) is fixedly mounted on the bottom of the transverse moving plate (1214), a transverse moving device (1222) is slidably connected to the surface of the transverse slide rail (1221), and a mounting plate (1223) is connected to the bottom of the transverse moving device (1222).

5. The robot automatic gluing mechanism for a full vehicle type welding production line according to claim 4 is characterized in that: The arc adjustment mechanism (123) comprises a circular slide rail (1231), the circular slide rail (1231) is fixedly connected to the bottom of the mounting plate (1223), the surface of the circular slide rail (1231) is rotatably connected to a circular moving device (1232), a circular plate (1233) is installed at the bottom of the circular moving device (1232), and one side of the bottom of the circular plate (1233) is connected to the top of the glue coating device (124).

6. The robot automatic gluing mechanism for a full vehicle welding production line according to claim 5 is characterized by: Support positioning blocks are installed on both sides of the top of the transverse moving plate (1214) and the mounting plate (1223), and support positioning grooves are provided at the bottom of the fixed plate (1211) and the transverse moving plate (1214) and at corresponding positions of the support positioning blocks, respectively, and the surface of the support positioning block is slidably connected to the inner cavity of the support positioning groove.

7. The robot automatic gluing mechanism for a full vehicle welding production line according to claim 6 is characterized by: Circular support slides are installed on the inner and outer sides of the circular slide rail (1231), and circular support slide grooves are provided on the inner side of the circular moving device (1232) and at corresponding positions of the circular support slides, respectively. The surface of the circular support slide is rotatably connected to the inner cavity of the circular support slide groove.

8. The robot automatic gluing mechanism for a full vehicle type welding production line according to claim 7 is characterized in that: The limiting frame (9) comprises a long plate (91) and a short plate (92), wherein the long plate (91) and the short plate (92) are respectively installed on the surface of the conveyor belt (8), and one end of the bottom plate (1) is connected to a guide plate (13).