Raw material impurity removal device for biomass fuel production

By using a motor-driven screening plate and push plate mechanism in the raw material decomposition device for biomass fuel production, effective vibration and separation of raw materials and impurities is solved, and the problems of low impurity removal efficiency and impurity accumulation in the prior art are improved, and the efficiency of impurity removal and work continuity are improved.

CN222625342UActive Publication Date: 2025-03-18KEYUAN (YICHANG) ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421208279.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing raw material decomposition equipment for biomass fuel production is difficult to achieve the efficient effect of removing impurities during the impurity removal process, and excessive accumulation of impurities will affect subsequent impurities removal work.

Method used

A raw material removal device for biomass fuel production is designed, and a screening plate and push plate mechanism driven by a motor is used to achieve effective vibration and separation of raw materials and impurities through the reciprocating vertical movement of the screening plate and the horizontal movement of the push plate.

Benefits of technology

Improve the efficiency of impurities removal, prevent excessive accumulation of impurities, and ensure the smooth progress of subsequent miscellaneous removal work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material impurity removal device for biomass fuel production, which relates to the technical field of impurity removal devices and comprises an impurity removal box, a closing plate is fixedly mounted at the top of the impurity removal box, a partition plate is fixedly mounted in the impurity removal box, a scrap storage plate is arranged at one end of the partition plate, and a plurality of feed ports are fixedly mounted at the top of the closing plate. A screening assembly and an impurity removal mechanism are arranged in the impurity removal box, the screening assembly comprises a screening plate, a guide block and a limiting block, the screening plate is limited by the guide block and the limiting block, and the impurity removal mechanism comprises a motor, a cam, a first push plate and a second push plate; and when the cam is separated from the bottom of the screening plate, the screening plate rapidly and vertically moves under the action of self gravity, the moving distance is limited by the limiting block, the screening plate can vibrate raw materials and impurities on the top of the screening plate after rapidly moving, and then the impurity separation effect and the impurity removal effect are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of impurity removal devices, in particular to a raw material impurity removal device for biomass fuel production. Background Art

[0002] Biomass fuel refers to the burning of biomass materials as fuel, which is generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice bran, etc.). In the current national policies and environmental protection standards, direct burning of biomass is a highly polluting fuel and is only used in large stoves in rural areas and is not allowed in cities. The application of biomass fuel is actually mainly biomass molded fuel, which uses agricultural and forestry waste as raw materials, and is made into various shapes (such as blocks, granules, etc.) through processes such as crushing, mixing, extrusion, and drying. It is a new type of clean fuel that can be directly burned.

[0003] Chinese patent CN219965171 U discloses a biomass raw material impurity removal device, comprising: a box body, a material storage box is provided on the top of the box body, and a left storage box and a right storage box are provided below the box body, an inclined filter plate is provided in the middle of the box body, a channel for the raw material to fall is formed between the discharge end of the filter plate and the inner wall of the box body, a accommodating space is provided below the filter plate, and a plurality of magnetic rollers are provided in the channel along the height direction.

[0004] The raw material impurity removal device for biomass fuel production in the utility model and the prior art usually uses filtering to separate impurities during the impurity removal process. However, it is difficult to achieve the desired impurity removal effect only by transmission. At the same time, if the impurities are allowed to accumulate for a long time after filtering, it is easy to accumulate too high and affect the subsequent impurity removal work. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a raw material impurity removal device for biomass fuel production to overcome the above-mentioned technical problems existing in the prior related technology.

[0006] A raw material impurity removal device for biomass fuel production comprises an impurity removal box, a closing plate is fixedly installed on the top of the impurity removal box, and a partition plate is fixedly installed inside the box, a chip storage plate is arranged at one end of the partition plate, a plurality of feed ports are fixedly installed on the top of the closing plate, a screening assembly and an impurity removal mechanism are arranged inside the impurity removal box, the screening assembly comprises a screening plate, a guide block and a limit block, the screening plate is limited by the guide block and the limit block, the impurity removal mechanism comprises a motor, a cam, a first push plate and a second push plate, the motor can drive the screening plate to move reciprocatingly vertically through the motor, and drive the second push plate and the first push plate to push impurities on the top of the chip storage plate, and the screening plate can vibrate the raw materials and impurities when moving reciprocatingly.

[0007] Preferably, the screening assembly also includes a limit groove, which is fixedly connected to the inside of the impurity removal box, the guide block is fixedly connected to the top of the screening plate and slidably cooperates with the limit groove, the limit block is fixedly sleeved on the guide block and fits with the top of the limit groove, the screening plate fits with the inner wall of the impurity removal box, and one end fits with the partition plate.

[0008] Preferably, the impurity removal mechanism also includes a rotating shaft, and when the output end of the motor rotates, the rotating shaft can drive the rotating shaft to rotate, and after the rotating shaft rotates, the cam is driven to rotate. When the cam rotates, it can intermittently squeeze the screen plate and drive the screen plate to move vertically.

[0009] Preferably, the impurity removal mechanism also includes a first reciprocating screw and a second reciprocating screw. When the output end of the motor rotates, it can drive the first reciprocating screw and the second reciprocating screw to rotate. When the first reciprocating screw rotates, it can drive the first push plate to reciprocate horizontally. When the second reciprocating screw rotates, it can drive the second push plate to reciprocate horizontally.

[0010] Preferably, the debris removal mechanism also includes a driving gear and a driven gear, the rotating shaft and the first reciprocating screw both pass through the debris removal box, the two ends of the rotating shaft are fixedly connected to the cam and the output end of the motor respectively, the driving gear is fixedly sleeved on the rotating shaft, the driven gear is fixedly sleeved on the first reciprocating screw and meshes with the driving gear, one end of the second reciprocating screw is fixedly connected to the first reciprocating screw, and the other end is rotated with the partition plate. The first push plate is sleeved on the first reciprocating screw, the two ends of the first push plate are in contact with the inner wall of the debris removal box, and are threadedly connected to the first reciprocating screw, and the two ends of the second push plate are in contact with the inner wall of the motor, and are threadedly connected to the second reciprocating screw.

[0011] Preferably, the impurity removal mechanism further comprises a fixing part, a frame is fixedly mounted on the outer wall of the impurity removal box, the fixing part is fixedly connected to the impurity removal box, and the mounting end of the motor is fixedly mounted to the fixing part.

[0012] Preferably, a discharge port is opened at one end of the partition plate, and the partition plate divides the inner wall of the impurity removal box into an impurity removal chamber and a storage chamber. A plurality of box doors are provided on one side of the impurity removal box, and a pull plate is fixedly installed at one end of the chip storage plate and slidably cooperates with the partition plate.

[0013] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0014] 1. The utility model provides a raw material impurity removal device for biomass fuel production. Through the mutual cooperation among the motor, the rotating shaft, the cam, the screening plate, the guide block, the limit block and the guide groove, the cam can intermittently squeeze the screening plate, and make the screening plate vibrate the raw materials and impurities on its surface, thereby improving the impurity removal efficiency.

[0015] 2. The utility model provides a raw material impurity removal device for biomass fuel production. Through the mutual cooperation among the motor, the rotating shaft, the driving gear, the driven gear, the first reciprocating screw and the second reciprocating screw, the first push plate and the second push plate can reciprocate horizontally and push the impurities on the top of the chip storage plate to prevent excessive accumulation and overflow of the screening plate, thereby improving the impurity removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 3 It is a three-dimensional structural schematic diagram of the screening component in the utility model;

[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0020] Figure 5 for Figure 4 A magnified schematic diagram of part A;

[0021] Figure 6 It is a schematic diagram of the cross-sectional structure of the utility model;

[0022] Figure 7 for Figure 6 Schematic diagram of the enlarged portion B.

[0023] In the figure:

[0024] 1. De-impurity box; 101. De-impurity chamber; 102. Storage chamber; 2. Closing plate; 3. Feeding port; 4. Screening assembly; 401. Screening plate; 402. Guide block; 403. Limiting block; 404. Limiting groove; 5. De-impurity mechanism; 501. Motor; 502. Cam; 503. First push plate; 504. Second push plate; 505. Rotating shaft; 506. First reciprocating screw rod; 507. Second reciprocating screw rod; 508. Driving gear; 509. Driven gear; 510. Fixing piece; 6. Partition plate; 601. Discharging port; 7. Chip storage plate; 701. Pulling plate; 8. Box door; 10. Frame. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods:

[0026] like Figure 1-7 As shown, the utility model provides a raw material impurity removal device for biomass fuel production, including an impurity removal box 1, a closing plate 2 is fixedly installed on the top of the impurity removal box 1, and a partition plate 6 is fixedly installed inside, a chip storage plate 7 is arranged at one end of the partition plate 6, a plurality of feed ports 3 are fixedly installed on the top of the closing plate 2, a screening component 4 and an impurity removal mechanism 5 are arranged inside the impurity removal box 1, the screening component 4 includes a screening plate 401, a guide block 402 and a limit block 403, the screening plate 401 is limited by the guide block 402 and the limit block 403, the impurity removal mechanism 5 includes a motor 501, a cam 502, a first push plate 503 and a second push plate 504, the motor 501 can drive the screening plate 401 to move reciprocatingly vertically through the motor 501, and drive the second push plate 504 and the first push plate 503 to push the impurities on the top of the chip storage plate 7, and the screening plate 401 can vibrate the raw materials and impurities when moving back and forth.

[0027] When it is necessary to remove impurities from the raw materials, the staff inserts the chip storage plate 7 into the partition plate 6 so that the impurity removal box 1 and the partition plate 6 limit the chip storage plate 7, and then starts the motor 501. After the motor 501 is started, the raw materials are poured into the screening plate 401 through the feed port 3. Since the screening plate 401 is inclined, the raw materials and impurities can move along the inclined direction of the screening plate 401 at this time, and the impurities pass through the screening plate 401 and fall onto the chip storage plate 7 for storage during the movement. The output end of the motor 501 rotates When the cam 502 is in motion, the cam 502 can rotate, and when the cam 502 rotates, the bottom of the screen plate 401 can be intermittently squeezed. Since the screen plate 401 is limited by the guide block 402, the screen plate 401 can move vertically at this time. When the cam 502 is separated from the bottom of the screen plate 401, the screen plate 401 moves vertically quickly under the action of its own gravity, and the moving distance is limited by the limit block 403. After the rapid movement, the screen plate 401 can vibrate the raw materials and impurities on its top, thereby improving the separation effect and impurity removal effect of the impurities;

[0028] When the output end of the motor 501 rotates, it can also drive the first push plate 503 and the second push plate 504 to reciprocate horizontally. The first push plate 503 pushes impurities to prevent impurities from piling up too high and affecting subsequent impurity filtering, thereby improving impurity removal efficiency and applicability.

[0029] In one embodiment, the screening assembly 4 also includes a limiting groove 404, which is fixedly connected to the interior of the impurity removal box 1, the guide block 402 is fixedly connected to the top of the screening plate 401 and slidably cooperates with the limiting groove 404, the limiting block 403 is fixedly sleeved on the guide block 402 and fits with the top of the limiting groove 404, the screening plate 401 fits with the inner wall of the impurity removal box 1, and one end fits with the partition plate 6.

[0030] When the screening plate 401 is squeezed by the cam 502, it moves vertically under the action of the guide block 402. When the guide block 402 moves, it slides with the limit groove 404 and drives the limit block 403 to move. When the screening plate 401 is no longer subjected to force, the guide block 402 and the limit block 403 move vertically downward, and after the movement, the screening plate 401 can vibrate the raw materials on its surface. At the same time, the limit block 403 can be against the top of the limit groove 404 to limit the moving distance of the screening plate 401, making the structure more reasonable.

[0031] In one embodiment, the impurity removal mechanism 5 also includes a rotating shaft 505. When the output end of the motor 501 rotates, it can drive the rotating shaft 505 to rotate. After the rotating shaft 505 rotates, it drives the cam 502 to rotate. When the cam 502 rotates, it can intermittently squeeze the screen plate 401 and drive the screen plate 401 to move vertically.

[0032] When the output end of the motor 501 rotates, it first drives the rotating shaft 505 to rotate, and when the rotating shaft 505 rotates, it drives the cam 502 to rotate, so that the cam 502 can intermittently vibrate the screening plate 401 in a continuous rotating state, thereby improving applicability.

[0033] In one embodiment, the impurity removal mechanism 5 also includes a first reciprocating screw rod 506 and a second reciprocating screw rod 507. When the output end of the motor 501 rotates, it can drive the first reciprocating screw rod 506 and the second reciprocating screw rod 507 to rotate. When the first reciprocating screw rod 506 rotates, it can drive the first push plate 503 to reciprocate horizontally. When the second reciprocating screw rod 507 rotates, it can drive the second push plate 504 to reciprocate horizontally.

[0034] After the rotating shaft 505 rotates, it can drive the first reciprocating screw rod 506 and the second reciprocating screw rod 507 to rotate. After the first reciprocating screw rod 506 and the second reciprocating screw rod 507 rotate, they drive the first push plate 503 and the second push plate 504 to move back and forth horizontally, thereby pushing impurities, and will not cause impurities to accumulate and affect the subsequent impurity collection effect.

[0035] In one embodiment, the impurity removal mechanism 5 also includes a driving gear 508 and a driven gear 509. The rotating shaft 505 and the first reciprocating screw rod 506 both pass through the impurity removal box 1. The two ends of the rotating shaft 505 are fixedly connected to the cam 502 and the output end of the motor 501 respectively. The driving gear 508 is fixedly sleeved on the rotating shaft 505. The driven gear 509 is fixedly sleeved on the first reciprocating screw rod 506 and meshes with the driving gear 508. One end of the second reciprocating screw rod 507 is fixedly connected to the first reciprocating screw rod 506, and the other end rotates with the partition plate 6. The first push plate 503 is sleeved on the first reciprocating screw rod 506. The two ends of the first push plate 503 are in contact with the inner wall of the impurity removal box 1 and are threadedly connected to the first reciprocating screw rod 506. The two ends of the second push plate 504 are in contact with the inner wall of the motor 501 and are threadedly connected to the second reciprocating screw rod 507.

[0036] When the rotating shaft 505 rotates, it can drive the driving gear 508 to rotate. When the driving gear 508 rotates, it meshes with the driven gear 509 to drive the driven gear 509 to rotate. When the driven gear 509 rotates, it drives the first reciprocating screw rod 506 to rotate. After the first reciprocating screw rod 506 rotates, it drives the second reciprocating screw rod 507 to rotate. Since the first push plate 503 and the second push plate 504 are both limited by the inner wall of the impurity removal box 1, at this time, under the rotation of the first reciprocating screw rod 506 and the second reciprocating screw rod 507, the first push plate 503 and the second push plate 504 can reciprocate horizontally and push impurities to avoid excessive accumulation of impurities and affect the subsequent filtering of impurities, thereby improving the impurity removal efficiency and applicability.

[0037] In one embodiment, the impurity removal mechanism 5 further includes a fixing member 510 , a frame 10 is fixedly mounted on the outer wall of the impurity removal box 1 , the fixing member 510 is fixedly connected to the impurity removal box 1 , and the mounting end of the motor 501 is fixedly mounted to the fixing member 510 .

[0038] The fixing member 510 is used to fix the motor 501 and prevents the motor 501 from being easily detached, thereby improving the fixing effect.

[0039] In one embodiment, a discharge port 601 is opened at one end of the partition plate 6, and the partition plate 6 divides the inner wall of the impurity removal box 1 into an impurity removal chamber 101 and a storage chamber 102. A plurality of box doors 8 are arranged on one side of the impurity removal box 1, and a pull plate 701 is fixedly installed at one end of the chip storage plate 7, and is slidably matched with the partition plate 6.

[0040] The discharge port 601 is used to discharge the raw materials. The filtered raw materials can fall into the storage chamber 102 through the discharge port 601 and be stored. When the raw materials need to be taken out, the staff can take out the raw materials by opening the box door 8. If the impurities need to be cleaned, the collecting device is first placed at the bottom of the impurity removal chamber 101, and then the chip storage plate 7 is pulled by the pulling plate 701. Since the chip storage plate 7 is in contact with the impurity removal box 1, the impurities on the top of the chip storage plate 7 can be scraped out by the impurity removal box 1 and fall into the collecting device.

[0041] The following is a detailed description of the working principle of the raw material impurity removal device for biomass fuel production:

[0042] When it is necessary to remove impurities from the raw materials, the staff first pushes the chip storage plate 7 through the pull plate 701, so that the chip storage plate 7 is inserted into the partition plate 6, so that the impurity removal box 1 and the partition plate 6 limit the chip storage plate 7, and then starts the motor 501. After the motor 501 is started, the raw materials are poured into the screening plate 401 through the feed port 3. Since the screening plate 401 is inclined, the raw materials and impurities can move along the inclined direction of the screening plate 401 at this time, and when moving, the impurities pass through the screening plate 401 and fall onto the chip storage plate 7 for storage. When the output end of the motor 501 rotates, it can drive the rotation The shaft 505 rotates, and the rotation shaft 505 can drive the cam 502 to rotate. When the cam 502 rotates, it can intermittently squeeze the bottom of the screen plate 401. Since the screen plate 401 is limited by the guide block 402 and the limit groove 404, the screen plate 401 can move vertically at this time. When the cam 502 is separated from the bottom of the screen plate 401, the screen plate 401 moves vertically quickly under the action of its own gravity, and the moving distance is limited by the limit block 403. After the rapid movement, the screen plate 401 can vibrate the raw materials and impurities on its top, thereby improving the separation effect and impurity removal effect of the impurities;

[0043] When the rotating shaft 505 rotates, it can drive the driving gear 508 to rotate. When the driving gear 508 rotates, it meshes with the driven gear 509 to drive the driven gear 509 to rotate. When the driven gear 509 rotates, it drives the first reciprocating screw rod 506 to rotate. After the first reciprocating screw rod 506 rotates, it drives the second reciprocating screw rod 507 to rotate. Since the first push plate 503 and the second push plate 504 are both limited by the inner wall of the impurity removal box 1, at this time, under the rotation of the first reciprocating screw rod 506 and the second reciprocating screw rod 507, the first push plate 503 and the second push plate 504 can reciprocate horizontally and push impurities to avoid excessive accumulation of impurities and affect the subsequent impurity filtering, thereby improving the impurity removal efficiency and applicability;

[0044] The filtered raw materials can fall into the storage chamber 102 through the discharge port 601 and be stored. When the raw materials need to be taken out, the staff can take out the raw materials by opening the box door 8. If the impurities need to be cleaned, the collecting device is first placed at the bottom of the impurity removal chamber 101, and then the chip storage plate 7 is pulled by the pulling plate 701. Since the chip storage plate 7 is in contact with the impurity removal box 1, the impurities on the top of the chip storage plate 7 can be scraped out by the impurity removal box 1 and fall into the collecting device.

[0045] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A raw material impurity removal device for biomass fuel production, comprising an impurity removal box (1), characterized in that: The impurity removal box (1) is fixedly provided with a closing plate (2) on the top and a partition plate (6) on the inside. A chip storage plate (7) is provided at one end of the partition plate (6). A plurality of feed ports (3) are fixedly provided on the top of the closing plate (2). The impurity removal box (1) is provided with a screening assembly (4) and an impurity removal mechanism (5). The screening assembly (4) comprises a screening plate (401), a guide block (402) and a stop block (403). The screening plate (401) is fixedly provided with a guide block (402). 2) and the limit block (403), the impurity removal mechanism (5) comprises a motor (501), a cam (502), a first push plate (503) and a second push plate (504), the motor (501) can drive the screening plate (401) to move reciprocatingly vertically through the motor (501), and drive the second push plate (504) and the first push plate (503) to push the impurities on the top of the chip storage plate (7), and the screening plate (401) can vibrate the raw materials and impurities when moving reciprocatingly.

2. A raw material impurity removal device for biomass fuel production according to claim 1, characterized in that: The screening assembly (4) further comprises a limiting groove (404), wherein the limiting groove (404) is fixedly connected to the interior of the impurity removal box (1); the guide block (402) is fixedly connected to the top of the screening plate (401) and slidably cooperates with the limiting groove (404); the limiting block (403) is fixedly sleeved on the guide block (402) and fits with the top of the limiting groove (404); the screening plate (401) fits with the inner wall of the impurity removal box (1), and one end fits with the partition plate (6).

3. The raw material impurity removal device for biomass fuel production according to claim 1, characterized in that: The impurity removal mechanism (5) further comprises a rotating shaft (505). When the output end of the motor (501) rotates, the rotating shaft (505) can be driven to rotate. After the rotating shaft (505) rotates, the cam (502) is driven to rotate. When the cam (502) rotates, it can intermittently squeeze the screening plate (401) and drive the screening plate (401) to move vertically.

4. A raw material impurity removal device for biomass fuel production according to claim 3, characterized in that: The impurity removal mechanism (5) further comprises a first reciprocating screw (506) and a second reciprocating screw (507); when the output end of the motor (501) rotates, the first reciprocating screw (506) and the second reciprocating screw (507) can be driven to rotate; when the first reciprocating screw (506) rotates, the first push plate (503) can be driven to reciprocate horizontally; when the second reciprocating screw (507) rotates, the second push plate (504) can be driven to reciprocate horizontally.

5. A raw material impurity removal device for biomass fuel production according to claim 4, characterized in that: The impurity removal mechanism (5) further comprises a driving gear (508) and a driven gear (509); the rotating shaft (505) and the first reciprocating screw rod (506) both penetrate the impurity removal box (1); the two ends of the rotating shaft (505) are respectively fixedly connected to the cam (502) and the output end of the motor (501); the driving gear (508) is fixedly sleeved on the rotating shaft (505); the driven gear (509) is fixedly sleeved on the first reciprocating screw rod (506) and is connected to the driving gear (508). The first reciprocating screw rod (506) is meshed with each other, one end of the second reciprocating screw rod (507) is fixedly connected to the first reciprocating screw rod (506), and the other end is rotatable with the partition plate (6), the first push plate (503) is sleeved on the first reciprocating screw rod (506), the two ends of the first push plate (503) are in contact with the inner wall of the impurity removal box (1), and are threadedly connected to the first reciprocating screw rod (506), the two ends of the second push plate (504) are in contact with the inner wall of the motor (501), and are threadedly connected to the second reciprocating screw rod (507).

6. The raw material impurity removal device for biomass fuel production according to claim 1, characterized in that: The impurity removal mechanism (5) further comprises a fixing member (510), a frame (10) is fixedly mounted on the outer wall of the impurity removal box (1), the fixing member (510) is fixedly connected to the impurity removal box (1), and the mounting end of the motor (501) is fixedly mounted to the fixing member (510).

7. The raw material impurity removal device for biomass fuel production according to claim 1, characterized in that: A discharge port (601) is provided at one end of the partition plate (6), and the partition plate (6) divides the inner wall of the impurity removal box (1) into an impurity removal chamber (101) and a material storage chamber (102). A plurality of box doors (8) are provided on one side of the impurity removal box (1), and a pull plate (701) is fixedly mounted at one end of the chip storage plate (7) and is slidably matched with the partition plate (6).

Citation Information

Patent Citations

  • Biomass raw material impurity removal device

    CN219965171U