Profile cleaning mechanism

By designing a profile cleaning mechanism and using a mobile spray head to perform all-round spray cleaning along the profile profile, the problems of low cleaning efficiency and difficulty in cleaning the concave surface in the prior art are solved, and the rapid, comprehensive and efficient cleaning of the profile is achieved.

CN222625512UActive Publication Date: 2025-03-18GUANGZHOU G CLEF MECHANICAL TECH CO LTD +1
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Patent Information

Application Number
CN202420672252.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-18
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing profile cleaning devices have problems such as low cleaning efficiency and difficulty in cleaning the concave surface of the profile, resulting in poor cleaning effects, affecting the quality of the profile and the quality of subsequent processing processes.

Method used

A profile cleaning mechanism is designed, including a frame, a profile positioning device and an outer surface spray head device. The outer surface spray head device moves along the profile profile through moving components and the nozzle assembly to achieve all-round spray cleaning of the profile without turning over.

Benefits of technology

It realizes rapid, comprehensive and thorough cleaning of profiles, improves cleaning efficiency, effectively removes debris from the concave surfaces of the profiles, reduces cleaning costs, and ensures the quality of the profile.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sectional material cleaning mechanism. The sectional material cleaning mechanism comprises a rack, a sectional material positioning device and an outer surface spray head device. The profile positioning device is arranged on the rack and is provided with a positioning station; the outer surface spray head device comprises a moving assembly and an outer surface spray head assembly with a spray head, the outer surface spray head assembly is connected with an external spraying system, the spray head faces the positioning station, and the moving assembly is connected with the outer surface spray head assembly and drives the outer surface spray head assembly to move along the profile of the profile. And the sectional material positioned at the positioning station is cleaned. According to the sectional material cleaning mechanism, sectional materials can be rapidly cleaned at a time, so that the cleaning efficiency is improved, and the cleaning effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of profile processing, and more specifically to a profile cleaning mechanism. Background Art

[0002] Profiles are workpieces made of metal. The production process of profiles includes melting, extrusion, spraying and drying. In order to ensure the cleanliness of the profiles, to eliminate impurities, oil stains and other pollutants attached to the profiles in order to achieve the effect of improving the quality of the profiles, or to provide the necessary prerequisites for surface coating of the profiles, it is often necessary to clean the profiles after the production process is completed.

[0003] In the prior art, the existing profile cleaning device is to turn over the profile for cleaning, which requires the design of a complex mechanical structure to achieve the turning, and can only clean one side at a time, resulting in low cleaning efficiency and repositioning problems. In addition, the existing profile cleaning device is difficult to clean all parts of the profile, especially the concave surface of the profile after bending, and it is difficult to completely remove burrs, debris and other debris adhered to the concave surface of the profile, resulting in poor cleaning effect, thereby reducing the quality of the profile or affecting the quality of subsequent processing procedures such as profile coating. Utility Model Content

[0004] The utility model aims to overcome the shortcomings and deficiencies in the prior art and to provide a profile cleaning mechanism which can quickly clean the profile at one time, thereby improving the cleaning efficiency and achieving the cleaning effect.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a profile cleaning mechanism, characterized in that: it includes a frame, a profile positioning device and an outer surface nozzle device; the profile positioning device is arranged on the frame and is provided with a positioning station; the outer surface nozzle device includes a moving component and an outer surface nozzle assembly with a nozzle, the outer surface nozzle assembly is connected to an external spray system, the nozzle faces the positioning station, the moving component is connected to the outer surface nozzle assembly and drives the outer surface nozzle assembly to move along the contour of the profile, so as to realize the cleaning of the profile positioned at the positioning station.

[0006] In the above scheme, the liquid of the external spray system of the utility model is pumped to the external surface spray head assembly, and the external surface spray head assembly can move along the contour of the profile on the positioning station and perform all-round spray cleaning. The profile can be automatically and thoroughly cleaned without turning over the profile, so as to achieve the effect of rapid cleaning of the profile. At the same time, the cleaning of the external surface of the profile is sprayed along the contour of the profile, which can not only thoroughly clean the external surface of the profile, but also completely remove the burrs, debris and other debris adhered to the concave surface of the profile, especially for the concave surface of the profile after bending processing; moreover, this method can greatly reduce the power consumption of spraying (for example, pumping power, amount of spraying liquid, etc.) because the spraying point is close to the profile, thereby reducing the cost of profile cleaning and improving the cleaning efficiency.

[0007] The moving component is connected to the outer surface nozzle assembly and drives the outer surface nozzle assembly to move along the contour of the profile, which means that: the outer surface nozzle device also includes a plate with a track groove; the plate is detachably connected to the frame, and the moving component moves along the track groove to drive the outer surface nozzle assembly to move along the contour of the profile.

[0008] The moving assembly includes a moving block, a guide rod and a moving block driving component; the outer surface nozzle assembly is inserted into the moving block, the nozzle is arranged at one end of the outer surface nozzle assembly and is opposite to the outer surface of the profile, and the other end of the outer surface nozzle assembly is slidably connected to the track groove; the guide rod is connected to the frame and is slidably connected to the moving block, and the moving block driving component is connected to the moving block to drive the moving block to slide on the guide rod to drive the outer surface nozzle assembly to move; the shape of the track groove matches the shape of the profile, and the outer surface nozzle assembly moves along the track groove to realize the movement of the nozzle of the outer surface nozzle assembly along the contour of the profile.

[0009] The moving block driving component drives the moving block to move along the length direction of the profile to drive the outer surface nozzle assembly to move along the length direction. At the same time, the moving outer surface nozzle assembly moves along the track groove so that the outer surface nozzle assembly swings inside the moving block, driving the nozzle to swing along the contour of the profile, thereby realizing the movement of the nozzle along the contour of the profile.

[0010] The shape of the track groove is the same as that of the profile.

[0011] The outer surface nozzle assembly also includes a bracket, a swing shaft, a connecting plate and a sliding shaft; the nozzle is arranged on the bracket; the swing shaft is connected to the moving block through a bearing and passes through the moving block, one end of the swing shaft is connected to the bracket, and the other end is connected to the connecting plate; the sliding shaft is connected to the connecting plate and is slidably connected to the track groove.

[0012] The external surface spray head assembly has two groups of spray heads, the two groups of spray heads are respectively connected to the bracket and face the front and back of the profile respectively, and the two groups of spray heads are respectively connected to the external spray system.

[0013] When the two groups of nozzles move, since the sliding shaft slides along the track groove with the same shape as the profile, the two groups of nozzles can move along the contour of the profile, so that the swing of the nozzles can not only prevent the profiles with bends or convex surfaces from colliding with the nozzles, but also the nozzles can perform close-range spray cleaning on the concave surfaces, so as to achieve a low-cost and high-efficiency cleaning effect.

[0014] The profile cleaning mechanism also includes an internal nozzle device; the internal nozzle device has a nozzle and is adjustably arranged on the frame, the internal nozzle device is connected to the external spray system, and the nozzle of the internal nozzle device faces the positioning station.

[0015] The outer surface spray head assembly and the internal spray head device of the utility model can simultaneously spray and clean the profile on the positioning station in all directions inside and outside. The cleaning machine can automatically clean the profile comprehensively and thoroughly, thereby improving the cleaning efficiency. In addition, the utility model uses the outer surface spray head assembly and the internal spray head device to clean the inside and the outer surface of the profile at the same time, so that the inner and outer parts of the profile can be cleaned at the same time with the same temperature, the same cleaning steps and the same cleaning liquid, avoiding the current stage of only cleaning the outer surface of the profile, which is easy to produce stress, temperature or cleaning liquid, causing the profile to deform or crack. This method can ensure that the profile does not deform or crack during the cleaning process, thereby ensuring the quality of the profile after cleaning.

[0016] The external spray system comprises a liquid tank and a pumping component; the pumping component is connected to the liquid tank and to the spray head of the external surface spray head assembly.

[0017] The profile cleaning machine also includes a drying system for drying the profile; the drying system includes a hot air blower; the hot air blower is connected to the outer surface nozzle assembly to achieve drying of the outer surface of the positioned profile.

[0018] In addition, the hot air blower of the drying system can also be connected to the nozzle of the internal nozzle device to simultaneously dry the outer surface and the inner part of the cleaned profile. Similarly, the utility model adopts the internal nozzle device and the outer surface nozzle assembly to simultaneously dry the inner and outer surfaces of the profile. This can ensure that the inner and outer parts of the profile are subjected to the same temperature and the same drying process at the same time, avoiding the phenomenon that only drying one part makes the profile easily affected by mechanics, deformed or cracked. This method can ensure that the profile does not deform or crack during the drying process, thereby ensuring the quality of the profile after drying.

[0019] The working principle of the external surface spray head assembly of the utility model that can move along the contour of the profile is as follows: the shape of the track groove of the utility model matches the shape of the profile, and the track groove is arranged in a mirror-symmetrical manner with the fixed profile. When the driving moving block slides on the guide rod, the external surface spray head assembly can be driven to move. When the sliding shaft of the external surface spray head assembly slides along the track groove, the sliding shaft drives the swing shaft connected to the connecting plate to rotate in the moving block according to the trajectory of the track groove, so that the two groups of moving spray heads swing and can move along the contour of the profile, which can not only prevent the profile with a bend or a convex surface from colliding with the spray head, but also the spray head can perform close-range spray cleaning on the concave surface to achieve a low-cost and high-efficiency cleaning effect.

[0020] Compared with the prior art, the utility model has the following advantages and beneficial effects: the profile cleaning mechanism of the utility model can quickly clean the profile at one time, thereby improving the cleaning efficiency and achieving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the profile cleaning mechanism of the utility model Figure 1 ;

[0022] Figure 2 This is a schematic diagram of the profile cleaning mechanism of the utility model Figure 2 ;

[0023] Among them, 1 is a liquid box, 2 is a frame, 3 is a nozzle, 4 is an internal nozzle device, 5 is a pumping component, 6 is a profile, 7 is a plate, 7.1 is a track groove, 8 is a moving block, 9 is a guide rod, 10 is an outer surface nozzle assembly, 10.1 is a bracket, 10.2 is a swing shaft, 10.3 is a connecting plate, 10.4 is a sliding shaft, 11 is a hot air blower, 12 is a bottom fixing seat, 13 is a clamping cylinder, and 14 is a fixing plate. DETAILED DESCRIPTION

[0024] The present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementations.

[0025] Embodiment 1

[0026] like Figure 1 and Figure 2As shown, the profile cleaning mechanism of the utility model includes a frame 2, a profile positioning device and an outer surface nozzle device, wherein the external spray system includes a liquid tank 1 and a pumping component 5 connected to each other, the profile positioning device is arranged on the frame 2 and is provided with a positioning station, the outer surface nozzle device includes a moving component and an outer surface nozzle assembly 10 with a nozzle 3, the nozzle 3 of the outer surface nozzle assembly 10 is connected to the pumping component 5, the nozzle 3 faces the positioning station, the moving component is connected to the outer surface nozzle assembly 10 and drives the outer surface nozzle assembly 10 to move along the contour of the profile 6, so as to realize the cleaning of the profile 6 positioned at the positioning station.

[0027] Specifically, the moving component is connected to the outer surface nozzle assembly 10 and drives the outer surface nozzle assembly 10 to move along the contour of the profile 6, which means that: the outer surface nozzle device also includes a plate 7 with a track groove 7.1, and the plate 7 is detachably connected to the frame 2. The moving component moves along the track groove 7.1 to drive the outer surface nozzle assembly 10 to move along the contour of the profile 6.

[0028] The moving assembly of the utility model includes a moving block 8, a guide rod 9 and a moving block driving component (not shown in the figure), wherein the outer surface nozzle assembly 10 is penetrated by the moving block 8, the nozzle 3 is arranged at one end of the outer surface nozzle assembly 10 and is opposite to the outer surface of the profile 6, the other end of the outer surface nozzle assembly 10 is slidably connected to the track groove 7.1, the guide rod 9 is connected to the frame 2 and is slidably connected to the moving block 8, the moving block driving component is connected to the moving block 8, and the moving block 8 is driven to slide on the guide rod 9 to drive the outer surface nozzle assembly 10 to move, and the shape of the track groove 7.1 matches the shape of the profile 6, and the outer surface nozzle assembly 10 moves along the track groove 7.1 to realize the movement of the nozzle 3 of the outer surface nozzle assembly 10 along the contour of the profile 6.

[0029] The moving block driving component of the utility model drives the moving block 8 to move along the length direction of the profile 6 to drive the outer surface nozzle assembly 10 to move along the length direction. At the same time, the moving outer surface nozzle assembly 10 moves along the track groove 7.1 so that the outer surface nozzle assembly 10 swings inside the moving block 8, driving the nozzle 3 to swing along the contour of the profile 6, thereby realizing the movement of the nozzle 3 along the contour of the profile 6.

[0030] The external surface spray head assembly of the utility model further comprises a bracket 10.1, a swing shaft 10.2, a connecting plate 10.3 and a sliding shaft 10.4, wherein the spray head 3 is arranged on the bracket 10.1, the swing shaft 10.2 is connected to the moving block 8 through a bearing and penetrates the moving block 8, one end of the swing shaft 10.2 is connected to the bracket 10.1, and the other end is connected to the connecting plate 10.3, and the sliding shaft 10.4 is connected to the connecting plate 10.3 and is slidably connected to the track groove 7.1. The spray heads 3 of the external surface spray head assembly 10 of this embodiment are two groups of spray heads, the two groups of spray heads 3 are respectively connected to the bracket 10.1 and respectively face the front and back of the profile 6, and the two groups of spray heads 3 are respectively connected to the pumping component 5.

[0031] The profile cleaning mechanism of the utility model also includes an internal nozzle device 4, which has a nozzle 3 and is adjustably arranged on the frame 2, the internal nozzle device 4 is connected to the pumping component 5, and the nozzle 3 of the internal nozzle device 4 faces the positioning station.

[0032] The profile cleaning machine of the present invention also includes a drying system for drying the profile 6, the drying system includes a hot air blower 11, and the hot air blower 11 is respectively connected to the internal nozzle device 4 and the external surface nozzle assembly 10 to achieve simultaneous drying of the internal and external surfaces of the positioned profile 6.

[0033] The profile positioning mechanism of this embodiment includes a bottom fixing seat 12, a pressing cylinder 13 and a fixing plate 14, wherein the bottom fixing seat 12 is arranged on the wastewater tank as a positioning seat for the profile 6. The fixing plate 14 is connected to the frame 2, and the pressing cylinder 13 is opposite to the fixing plate 12 to press the profile 6 to the fixing plate 14.

[0034] Embodiment 2

[0035] The profile cleaning mechanism of this embodiment includes a frame, a profile positioning device and an outer surface nozzle device, wherein the profile positioning device is arranged on the frame and is provided with a positioning station, the outer surface nozzle device includes a moving component and an outer surface nozzle assembly with a nozzle, the outer surface nozzle assembly is connected to an external spray system, the nozzle is facing the positioning station, the moving component is connected to the outer surface nozzle assembly and drives the outer surface nozzle assembly to move along the contour of the profile, so as to realize cleaning of the profile positioned at the positioning station.

[0036] The structures of the external surface spray head device, the external surface spray head device and the external spray system of this embodiment are consistent with those of the first embodiment.

[0037] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

Claims

1. A profile cleaning mechanism, characterized in that: It includes a frame, a profile positioning device and an outer surface nozzle device; the profile positioning device is arranged on the frame and is provided with a positioning station; the outer surface nozzle device includes a moving component and an outer surface nozzle component with a nozzle, the outer surface nozzle component is connected to an external spray system, the nozzle faces the positioning station, the moving component is connected to the outer surface nozzle component and drives the outer surface nozzle component to move along the contour of the profile, so as to realize cleaning of the profile positioned at the positioning station.

2. The profile cleaning mechanism according to claim 1, characterized in that: The moving component is connected to the outer surface nozzle assembly and drives the outer surface nozzle assembly to move along the contour of the profile, which means that: the outer surface nozzle device also includes a plate with a track groove; the plate is detachably connected to the frame, and the moving component moves along the track groove to drive the outer surface nozzle assembly to move along the contour of the profile.

3. The profile cleaning mechanism according to claim 2, characterized in that: The moving assembly includes a moving block, a guide rod and a moving block driving component; the outer surface nozzle assembly is inserted into the moving block, the nozzle is arranged at one end of the outer surface nozzle assembly and is opposite to the outer surface of the profile, and the other end of the outer surface nozzle assembly is slidably connected to the track groove; the guide rod is connected to the frame and is slidably connected to the moving block, and the moving block driving component is connected to the moving block to drive the moving block to slide on the guide rod to drive the outer surface nozzle assembly to move; the shape of the track groove matches the shape of the profile, and the outer surface nozzle assembly moves along the track groove to realize the movement of the nozzle of the outer surface nozzle assembly along the contour of the profile.

4. The profile cleaning mechanism according to claim 3, characterized in that: The moving block driving component drives the moving block to move along the length direction of the profile to drive the outer surface nozzle assembly to move along the length direction. At the same time, the moving outer surface nozzle assembly moves along the track groove so that the outer surface nozzle assembly swings inside the moving block, driving the nozzle to swing along the contour of the profile, thereby realizing the movement of the nozzle along the contour of the profile.

5. The profile cleaning mechanism according to claim 3, characterized in that: The shape of the track groove is the same as that of the profile.

6. The profile cleaning mechanism according to claim 3, characterized in that: The outer surface nozzle assembly also includes a bracket, a swing shaft, a connecting plate and a sliding shaft; the nozzle is arranged on the bracket; the swing shaft is connected to the moving block through a bearing and passes through the moving block, one end of the swing shaft is connected to the bracket, and the other end is connected to the connecting plate; the sliding shaft is connected to the connecting plate and is slidably connected to the track groove.

7. The profile cleaning mechanism according to claim 6, characterized in that: The external surface spray head assembly has two groups of spray heads, the two groups of spray heads are respectively connected to the bracket and face the front and back of the profile respectively, and the two groups of spray heads are respectively connected to the external spray system.

8. The profile cleaning mechanism according to claim 1, characterized in that: The profile cleaning mechanism also includes an internal nozzle device; the internal nozzle device has a nozzle and is adjustably arranged on the frame, the internal nozzle device is connected to the external spray system, and the nozzle of the internal nozzle device faces the positioning station.

9. The profile cleaning mechanism according to claim 1, characterized in that: The external spray system comprises a liquid tank and a pumping component; the pumping component is connected to the liquid tank and to the spray head of the external surface spray head assembly.

10. The profile cleaning mechanism according to claim 1, characterized in that: The profile cleaning machine also includes a drying system for drying the profile; the drying system includes a hot air blower; the hot air blower is connected to the outer surface nozzle assembly to achieve drying of the outer surface of the positioned profile.