Brake pad steel backing burr removing die
By designing a steel back-priming mold for brake brake pads including a spinning drive assembly and a slope-coordinated surface, the problems of low efficiency and poor surface quality of steel back-priming in the prior art are solved, and efficient and stable steel back-priming operation is achieved.
Patent Information
- Application Number
- CN202420926404.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In the prior art, the working efficiency of steel back puncture is low, and the puncture is likely to affect the surface quality of the steel back, resulting in a high scrap rate.
A brake brake pad steel back puncture mold is designed, including upper mold and lower mold. By setting up a beveled surface of the puncture drive assembly, fixed stop and sliding stop, the rack is stabbed in the horizontal direction when the top mold moves close to the lower mold. After the puncture is opened, the rack is reset to ensure the flatness and surface quality of the steel back.
It improves the efficiency and surface quality of steel back thorns, reduces production costs, reduces the number of reset times of steel back thorns, and extends the service life of the product.
Smart Images

Figure CN222625927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake pad processing equipment, in particular to a brake pad steel back thorn raising die. Background Art
[0002] Brake discs are brake materials that must be installed in vehicles such as cars and motorcycles, and their performance directly affects the safety and reliability of vehicles. Usually, pricking the steel back of the brake pad can increase the shear strength between the brake pad and the friction block material, and at the same time increase the bonding strength between the brake pad and the friction material. The more commonly used pricking equipment in the prior art generally uses a tool to pierce the steel back material to perform the pricking operation, but the efficiency of this pricking operation is extremely low, the number of pricking operations each time is small, and the pricking of a single steel back requires repeated pricking operations dozens of times. After pricking, the flatness of the steel back is easily damaged, affecting product quality and causing the product to be scrapped; in addition, the prior art also discloses a patent application entitled "A two-way hook and pricking device and processing method for the steel back of a brake pad" with a publication number of "CN116021092A", which discloses that it includes: A workbench and a thorn-removing plate, the thorn-removing plate is arranged on the top of the workbench, and a clamping rotating assembly is arranged on the outer wall of the workbench, wherein: the clamping rotating assembly includes a limit groove, a clamp, a slider, a mounting plate, a limit rod and a clamping cylinder, the limit grooves are arranged on both sides of the top of the outer wall of the workbench, and the slider is slidably embedded in the inner part of the limit groove. Although this patent application improves the thorn-removing efficiency to a certain extent, it still needs to be done twice for bidirectional thorn-removing of the steel back, and the efficiency still needs to be improved, and the problem of damaging the surface quality of the steel back still exists when the bidirectional thorn-removing is done in two times. Utility Model Content
[0003] The utility model aims to provide a brake pad steel back burr removal die, which is used to solve the technical problems of low burr removal efficiency and easy influence on steel back surface quality in the prior art steel back burr removal operation.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A brake pad steel back pricking mold, including an upper mold for installing a rack and a lower mold for limiting the steel back to be pricking, the upper mold approaches and moves away from the lower mold under the drive of external power to achieve the pricking operation, the upper mold includes an upper pressure plate on which a pricking drive assembly is installed, and the pricking drive assembly is used to drive the rack to move in a horizontal direction to pricking the steel back to be pricking when the upper mold approaches the lower mold, and to reset the rack in a horizontal direction when the upper mold moves away from the lower mold.
[0006] Furthermore, the pricking drive assembly includes a retraction block installed on the upper pressure plate for guiding the horizontal sliding of the rack, and the two ends of the retraction block are respectively connected to the sliding block that slides horizontally back and forth along the upper pressure plate through elastic parts, and the rack is installed on the sliding block, and a fixed block is installed on the lower support plate of the lower mold. When the fixed block contacts the sliding block, an inclined surface is matched. The inclined surface match is used to achieve that when the upper mold approaches the lower mold, the sliding block moves downward along the inclined surface and moves toward the direction close to the retraction block at the same time.
[0007] Furthermore, the sliding block includes a left sliding block and a right sliding block, the rack includes a rack a component and a rack b component with opposite tooth directions, the rack a component is installed on the left sliding block, and the rack b component is installed on the right sliding block.
[0008] Furthermore, two left supporting auxiliary blocks located on one side of the retraction block and two right supporting auxiliary blocks located on the other side of the retraction block are installed on the upper pressure plate, the left sliding block is located between the two left supporting auxiliary blocks, and the left sliding block is in contact with the installed left limit block on the side away from the upper pressure plate, and the two ends of the left limit block are respectively connected to the two left supporting auxiliary blocks, the right sliding block is located between the two right supporting auxiliary blocks, and the right sliding block is in contact with the installed right limit block on the side away from the upper pressure plate, and the two ends of the right limit block are respectively connected to the two right supporting auxiliary blocks.
[0009] Furthermore, a left retraction block is set on the side of the left sliding block away from the retraction block, and a right retraction block is set on the side of the right sliding block away from the retraction block. The left retraction block and the right retraction block are respectively installed on the left supporting auxiliary block and the right supporting auxiliary block for horizontally limiting the left sliding block and the right sliding block.
[0010] Furthermore, the rack a component and the rack b component respectively include a plurality of rack plates spaced at equal or unequal intervals, each rack plate is provided with a plurality of pricking teeth, the plurality of rack plates are integrally formed with the sliding stop block or installed in a separate combination, and the rack plates of the rack a component and the rack b component are installed in parallel, cross-wise, and sliding contact facing or back to back.
[0011] Furthermore, when the rack plate is installed in combination, a through hole and a plurality of spaced rack plate insertion holes are provided in the left sliding block and the right sliding block. The through hole is used to insert and install a fixing rod, and the fixing rod is used to pass through a plurality of rack plates inserted into the rack plate insertion holes to relatively fix the rack plate and the sliding block.
[0012] Furthermore, a steel back limiting plate is installed on the upper surface of the lower supporting plate, and a mounting groove for embedding and installing the steel back to be pierced is provided on the steel back limiting plate.
[0013] Furthermore, the fixed block includes a left fixed block and a right fixed block. The left fixed block cooperates with the left sliding block inclined surface to realize the horizontal reciprocating movement of the left sliding block along the upper pressure plate, and the right fixed block cooperates with the right sliding block inclined surface to realize the horizontal reciprocating movement of the right sliding block along the upper pressure plate.
[0014] Furthermore, the inclined plane angle between the sliding stopper and the fixed stopper is 30°-60°, and the elastic part is a compression spring.
[0015] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:
[0016] (1) The utility model provides a pricking drive assembly to achieve the pricking operation on the steel back to be pricking while the upper die and the lower die are close to each other for extrusion, thereby effectively ensuring the flatness and surface quality of the steel back after pricking, and preventing the steel back surface from being damaged due to pricking, which leads to an increase in the scrap rate;
[0017] (2) The utility model sets an inclined plane cooperation between the fixed stopper and the sliding stopper. When the upper mold and the lower mold are close to each other, the fixed stopper is relatively stationary. Under the action of the inclined plane cooperation, the sliding stopper moves downward along the inclined plane and also moves toward the direction close to the retreat block, thereby completing the pricking operation. After the pricking operation is completed, under the elastic force of the elastic part, the sliding stopper is reset for the next pricking operation. The entire pricking operation only requires the downward power of the upper mold, and no additional power is required to achieve pricking and resetting. This ensures the surface quality of the steel back pricking, while reducing production costs and saving production cycles.
[0018] (3) The utility model provides a rack a component and a rack b component respectively mounted on the left sliding block and the right sliding block, so as to facilitate the movement of the rack a component and the rack b component towards each other. The opposite tooth shapes are conducive to processing burrs in different directions, thereby satisfying the friction between the steel back and the friction block material;
[0019] (4) The utility model sets a left supporting auxiliary block, a right supporting auxiliary block, a left limit block, a right limit block, a left retracting block and a right retracting block to realize the horizontal guide limit of the left sliding block and the right sliding block, and limit their travel at the same time, thereby improving the stability of the entire mold operation;
[0020] (5) The utility model provides an integrated or combined installation of the rack plate and the sliding stopper. The integrated installation is convenient for early installation and saves installation time, while the combined installation is conducive to later disassembly and maintenance;
[0021] (6) The utility model realizes the pricking operation by setting the inclined angle between the sliding block and the fixed block, which is beneficial to improving the pricking efficiency and ensuring the pricking quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is the front view of the utility model;
[0023] Figure 2 for Figure 1 Sectional view at AA in the middle;
[0024] Figure 3 It is a top view of the utility model;
[0025] Figure 4 for Figure 3 Sectional view at the middle BB;
[0026] Figure 5 It is a three-dimensional diagram of the utility model;
[0027] Figure 6 A three-dimensional diagram of another viewing angle of the present invention;
[0028] Figure 7 A three-dimensional diagram of the upper mold of the utility model;
[0029] Figure 8 It is a three-dimensional diagram of the lower mold of the utility model.
[0030] In the figure, 100, upper mold; 101, upper pressing plate; 102, elastic part; 103, retraction block; 104, rack a assembly; 105, rack b assembly; 106, left supporting auxiliary block; 107, right supporting auxiliary block; 108, left retraction block; 109, right retraction block; 110, left limit block; 111, right limit block; 112, left sliding block; 113, right sliding block; 114, through hole;
[0031] 200, lower mold; 201, lower support plate; 202, left fixed stopper; 203, steel back limit plate; 204, right fixed stopper;
[0032] 300. Wait for the thorny steel back to appear. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] The drawings are for illustrative purposes only and should not be construed as limiting the present patent;
[0035] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms of "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0036] When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Instead, they are only examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims.
[0037] In the description of this application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0038] In addition, in the description of this application, unless otherwise specified, "plurality" means two or more than two. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the previous and next associated objects are in an "or" relationship. The following is a further explanation of the present invention in conjunction with the accompanying drawings and embodiments.
[0039] In order to solve the limitations of the prior art, this embodiment provides a technical solution, and the technical solution of the utility model is further described below in conjunction with the drawings and embodiments.
[0040] The utility model is an improvement and optimization aimed at the low burr removal efficiency of steel back and the poor surface quality of steel back caused by burr removal in the prior art, and aims to improve the burr removal efficiency and surface quality of steel back.
[0041] See attached Figure 1-8A brake pad steel back pricking mold comprises an upper mold 100 for installing a rack and a lower mold 200 for limiting a steel back 300 to be pricking. Specifically, the lower mold 200 is relatively stationary. The upper mold 100 moves back and forth relative to the lower mold 200 under the drive of an external power to achieve a pricking operation. The upper mold 100 comprises an upper pressing plate 101 on which a pricking driving assembly is installed. The pricking driving assembly is used to drive the rack to move in a horizontal direction when the upper mold 100 approaches the lower mold 200 to perform a pricking action on the steel back 300 to be pricking, and to reset the rack in a horizontal direction when the upper mold 100 moves away from the lower mold 200. Specifically, the pricking driving assembly comprises a detachable mounting plate 101 which is detachable by a screw. The retraction block 103 installed on the upper pressure plate 101 is used for guiding the horizontal sliding of the rack. The retraction block 103 includes two rectangular shapes. The end faces of the two ends of the retraction block 103 are respectively connected to the sliding block that slides horizontally back and forth along the upper pressure plate 101 through the elastic part 102. Here, the elastic part 102 can be a spring or other elastic part 102. The sliding block includes a left sliding block 112 and a right sliding block 113 located on both sides of the retraction block 103. The rack is installed on the sliding block. Specifically, the rack includes a rack a component 104 and a rack b component 105 with opposite tooth directions. The rack a component 104 is installed on the left sliding block 112, and the rack b component 105 is installed on the right sliding block 113. Specifically, the rack a component 104 and the rack b component 105 respectively include a plurality of rack plates spaced at equal intervals or unequal intervals, each rack plate is provided with a plurality of spiked teeth, and the plurality of rack plates are integrally formed with the sliding block or installed in a separate combination, and the rack plates of the rack a component 104 and the rack b component 105 are installed in parallel, crossed, facing or back-to-back sliding contact, and when the rack plates are arranged at equal intervals, the rack plates of the rack a component 104 and the rack b component 105 are of equal spacing structure, and are cross-crossed and installed in parallel, and adjacent rack plates are installed in surface contact sliding, and when the rack plates are arranged at unequal intervals, the rack plates of the rack a component 104 and the rack b component 105 are of non-equal spacing, but the rack plates of the rack a component 104 and the rack b component 105 are still cross-crossed and installed in parallel, and adjacent rack plates are installed in surface contact sliding. Regarding how the rack plates are installed in combination, specifically, a through hole 114 and a plurality of spaced rack plate insertion holes are provided in the left sliding block 112 and the right sliding block 113, and the width of the rack plate insertion hole and the thickness of the rack plate are inserted in an insertion fit, and the through hole 114 is used to insert and install a fixing rod, and the fixing rod is used to pass through a plurality of rack plates inserted into the rack plate insertion holes to relatively fix the rack plate and the sliding block, that is, after a plurality of rack plates are inserted into the rack plate insertion holes of the sliding block, they are penetrated and connected to the sliding block by the fixing rod.
[0042] See attached Figure 4 and 8The fixed block is detachably mounted on the lower support plate 201 of the lower mold 200 by screws. Specifically, the fixed block includes a left fixed block 202 and a right fixed block 204. The left fixed block 202 cooperates with the left sliding block 112 on an inclined surface to realize the horizontal reciprocating movement of the left sliding block 112 along the upper pressing plate 101. The right fixed block 204 cooperates with the right sliding block 113 on an inclined surface to realize the horizontal reciprocating movement of the right sliding block 113 along the upper pressing plate 101. Specifically, the fixed block and the sliding block are in an inclined surface cooperation when in contact. The inclined surface angle between the sliding block and the fixed block is 30°-60°, preferably 55°. The inclined surface cooperation is used to realize that when the upper mold 100 approaches the lower mold 200, the sliding block moves downward along the inclined surface while moving in the direction close to the retracting block 103. A steel back limiting plate 203 is installed on the upper surface of the lower supporting plate 201 , and a mounting groove for embedding and installing the steel back 300 to be pierced is arranged on the steel back limiting plate 203 .
[0043] See attached Figure 3 and 4 Regarding how to limit the left sliding block 112 and the right sliding block 113 so that they can slide back and forth along the upper pressure plate 101, the specific implementation structure is as follows: two left supporting auxiliary blocks 106 located on one side of the return block 103 and two right supporting auxiliary blocks 107 located on the other side of the return block 103 are installed on the upper pressure plate 101, the left sliding block 112 is located between the two left supporting auxiliary blocks 106, and the side of the left sliding block 112 away from the upper pressure plate 101 contacts the installed left limit block 110, and the two ends of the left limit block 110 are respectively connected to the two left supporting auxiliary blocks 106, the right sliding block 113 is located between the two right supporting auxiliary blocks 107, and the side of the right sliding block 113 away from the upper pressure plate 101 contacts the installed right limit block 111, and the two ends of the right limit block 111 are respectively connected to the two right supporting auxiliary blocks 107, and the connection here can be understood as a detachable installation by screws. A left retracting block 108 is set on the side of the left sliding block 112 away from the retracting block 103, and a right retracting block 109 is set on the side of the right sliding block 113 away from the retracting block 103. The left retracting block 108 and the right retracting block 109 are respectively installed on the left supporting auxiliary block 106 and the right supporting auxiliary block 107 for horizontally limiting the left sliding block 112 and the right sliding block 113.
[0044] When the burr-eliminating mold disclosed in the present invention is working, the steel back 300 to be burred is placed in the installation groove on the steel back limiting plate 203 on the lower supporting plate 201 of the lower mold 200, and the upper mold 100 is driven by external force to descend and approach the lower mold 200. When the left sliding block 112 and the right sliding block 113 are not in contact with the left fixed block 202 and the right fixed block 204, the left sliding block 112 and the right sliding block 113 are respectively in a position away from the retracting block 103 under the action of the spring, and the upper mold 100 continues to descend, and the inclined surface of the left sliding block 112 contacts the inclined surface of the left fixed block 202, and the inclined surface of the right sliding block 113 contacts the inclined surface of the right fixed block 204. Under the action of the inclined surfaces, the upper mold 100 continues to descend. At this time, the left sliding block 112 and the right interactive block will also move along the upper pressing plate 101 while descending. 01 moves in the direction close to the retracting block 103, and at the same time, the rack plates of the rack a component 104 and the rack b component 105 move horizontally toward each other. Relative to the lower mold 200, the pricking teeth of the rack plate of the rack a component 104 move downward and toward the retracting block 103, and the pricking teeth of the rack plate of the rack b component 105 move downward and toward the retracting block 103, that is, the movements of the rack a component 104 and the rack b component 105 are opposite, and the pricking directions of the two teeth are opposite, so that the surface of the steel back 300 to be pricked is pricked in opposite directions. After completing the pricking operation, the upper mold 100 moves upward, and under the reset action of the spring, the left sliding block 112 and the right sliding block 113 slide back to back and reset, and are respectively limited and blocked by the left retracting block 108 and the right retracting block 109.
[0045] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A brake pad steel back thorn mold, characterized in that: The invention comprises an upper mold (100) for mounting a rack and a lower mold (200) for limiting the position of a steel back (300) to be pricking. The upper mold (100) is driven by an external power to move closer to and farther from the lower mold (200) to achieve a pricking operation. The upper mold (100) comprises an upper pressing plate (101) for mounting a pricking driving assembly. The pricking driving assembly is used to drive the rack to move in a horizontal direction to perform a pricking operation on the steel back (300) to be pricking when the upper mold (100) approaches the lower mold (200) and to reset the rack in a horizontal direction when the upper mold (100) moves away from the lower mold (200).
2. A brake pad steel back thorn mold according to claim 1, characterized in that: The pricking drive assembly comprises a retraction block (103) mounted on the upper pressing plate (101) for guiding the horizontal sliding of the rack, the two ends of the retraction block (103) are respectively connected to a sliding block that slides horizontally back and forth along the upper pressing plate (101) through an elastic portion (102), the rack is mounted on the sliding block, and a fixed block is mounted on the lower support plate (201) of the lower mold (200), and the fixed block and the sliding block are in an inclined plane match when in contact, and the inclined plane match is used to achieve that when the upper mold (100) approaches the lower mold (200), the sliding block moves downward along the inclined plane and moves in a direction close to the retraction block (103) at the same time.
3. The brake pad steel back thorn mold according to claim 2, characterized in that: The sliding block comprises a left sliding block (112) and a right sliding block (113); the rack comprises a rack a component (104) and a rack b component (105) with opposite tooth shapes; the rack a component (104) is mounted on the left sliding block (112), and the rack b component (105) is mounted on the right sliding block (113).
4. A brake pad steel back thorn mold according to claim 3, characterized in that: Two left supporting auxiliary blocks (106) located on one side of the retracting block (103) and two right supporting auxiliary blocks (107) located on the other side of the retracting block (103) are installed on the upper pressure plate (101); the left sliding block (112) is located between the two left supporting auxiliary blocks (106), and the left sliding block (112) is installed on a side away from the upper pressure plate (101) in contact with a left limiting block (110); two ends of the left limiting block (110) are respectively connected to the two left supporting auxiliary blocks (106); the right sliding block (113) is located between the two right supporting auxiliary blocks (107), and the right sliding block (113) is installed on a side away from the upper pressure plate (101) in contact with a right limiting block (111); two ends of the right limiting block (111) are respectively connected to the two right supporting auxiliary blocks (107).
5. The brake pad steel back thorn mold according to claim 4, characterized in that: A left retracting block (108) is arranged on the side of the left sliding block (112) away from the retracting block (103), and a right retracting block (109) is arranged on the side of the right sliding block (113) away from the retracting block (103). The left retracting block (108) and the right retracting block (109) are respectively mounted on the left supporting auxiliary block (106) and the right supporting auxiliary block (107) for horizontally limiting the left sliding block (112) and the right sliding block (113).
6. A brake pad steel back thorn mold according to any one of claims 3-5, characterized in that: The rack a component (104) and the rack b component (105) respectively include a plurality of rack plates spaced at equal or unequal intervals, each rack plate is provided with a plurality of pricking teeth, the plurality of rack plates and the sliding block are integrally formed or assembled separately, and the rack plates of the rack a component (104) and the rack b component (105) are parallelly cross-mounted in sliding contact with each other or in opposite directions.
7. The brake pad steel back thorn mold according to claim 6, characterized in that: When the rack plates are assembled, a through hole (114) and a plurality of spaced rack plate insertion holes are provided in the left sliding block (112) and the right sliding block (113). The through hole (114) is used to insert a fixing rod for installation. The fixing rod is used to pass through a plurality of rack plates inserted into the rack plate insertion holes to relatively fix the rack plate and the sliding block.
8. The brake pad steel back thorn mold according to claim 2, characterized in that: A steel back limiting plate (203) is installed on the upper surface of the lower supporting plate (201), and a mounting groove for embedding and installing the steel back (300) to be pierced is arranged on the steel back limiting plate (203).
9. The brake pad steel back thorn mold according to claim 2, characterized in that: The fixed stopper comprises a left fixed stopper (202) and a right fixed stopper (204); the left fixed stopper (202) cooperates with the inclined surface of the left sliding stopper (112) to realize horizontal reciprocating movement of the left sliding stopper (112) along the upper pressing plate (101); and the right fixed stopper (204) cooperates with the inclined surface of the right sliding stopper (113) to realize horizontal reciprocating movement of the right sliding stopper (113) along the upper pressing plate (101).
10. The brake pad steel back thorn mold according to claim 2, characterized in that: The inclined plane angle between the sliding stopper and the fixed stopper is 30°-60°, and the elastic part (102) is a compression spring.
Citation Information
Patent Citations
Bidirectional barbing device for brake pad steel backing and machining method
CN116021092A