Low-cost aluminum alloy part hot mold pressing mold structure

By designing a combined assembly structure of the assembled outer shell assembly and the central molded cylinder, the problems of wear and impurity residue of existing aluminum alloy molded molds are solved, and lower production costs and higher economic benefits are achieved.

CN222625951UActive Publication Date: 2025-03-18TAIZHOU SANJIN DIE CASTING
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Patent Information

Application Number
CN202420971854.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-18
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Due to the integrated structure of existing aluminum alloy molding molds, it is prone to wear and impurities residue during use, resulting in high production costs.

Method used

A low-cost aluminum alloy parts thermal mold structure is designed, using assembled outer shell assembly and a central molded cylinder, and combined and assembled by positioning abutment parts to form a molding chamber with an opening upward opening.

Benefits of technology

This structure is convenient for maintenance and replacement during use, and can better clean the residual impurities after molding, reduce production costs and improve economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dies, and particularly relates to a low-cost aluminum alloy part hot die pressing die structure. The mold pressing base comprises a mold pressing base body, and a sunken groove is formed in the mold pressing base body. Before mold pressing, the positioning abutting piece is arranged on the center mold pressing forming cylinder in a sleeved mode, then the assembled outer side shell sleeve assembly is inserted into the sunken groove, the center mold pressing forming cylinder and the assembled outer side shell sleeve assembly are positioned through the positioning abutting piece, raw materials are placed at the position of the forming cavity, and then the center mold pressing forming cylinder and the assembled outer side shell sleeve assembly are formed. A combined assembly structure is adopted, a worker can conveniently maintain and replace the mold in the using process, meanwhile, residual impurities generated after mold pressing can be better cleaned, the using cost in mold pressing production is reduced, and economic benefits are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molds and relates to a low-cost hot-molding mold structure for aluminum alloy parts. Background Art

[0002] Aluminum alloy parts are generally formed by hot pressing of molds. During the forming process, the workpiece to be processed needs to be placed in a high-temperature furnace for heating. This step is called the hot mold process. The workpiece after hot mold treatment is more easily deformed by extrusion and has good ductility, and is not prone to breakage or damage during the stamping process. Existing aluminum alloy die-stamping molds generally use upper and lower molds. The lower mold is generally an integrated mold. Once the internal structure of the mold is worn during use, the entire lower mold needs to be replaced. Due to the integrated structure, it is also relatively difficult to clean the residual impurities produced after the molding, resulting in a high molding production cost. Therefore, it is urgent to design a low-cost aluminum alloy part hot molding mold structure that can overcome the above defects.

[0003] In order to overcome the shortcomings of the prior art, people have proposed various solutions through continuous exploration. For example, a Chinese patent discloses a titanium alloy hemispherical head hot compression molding die [application number: 202311190781.0], including a hemispherical lower die and a spherical upper die located above the hemispherical lower die, the spherical upper die is fixedly arranged at the bottom of the pressure rod of the press, and the spherical upper die is fixedly assembled at the bottom of the pressure rod, the bottom of the hemispherical lower die is also fixedly installed with a base for support, and the interior of the hemispherical lower die is fixedly installed with an energized vortex wire. Utility Model Content

[0004] The utility model aims to solve the above problems and provide a low-cost hot-molding die structure for aluminum alloy parts.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A low-cost aluminum alloy part hot-stamping mold structure includes a molding base, a sunken groove is provided in the molding base, a central molding cylinder and an assembled outer shell sleeve assembly are provided in the sunken groove, a positioning abutment is provided between the central molding cylinder and the assembled outer shell sleeve assembly, and a molding chamber opening upward is formed between the central molding cylinder, the assembled outer shell sleeve assembly and the positioning abutment.

[0007] In the above-mentioned low-cost aluminum alloy parts hot stamping mold structure, the assembled outer shell sleeve assembly includes two molded shell sleeve bodies arranged in a sunken groove, and the two adjacent molded shell sleeve bodies are abutted and matched with each other, and the central molded cylinder body and the positioning abutment are located in the cylinder cavity formed by the two adjacent molded shell sleeve bodies.

[0008] In the above-mentioned low-cost aluminum alloy part hot-stamping die structure, the die-molded shell body includes an upper shell section, a middle shell section and a lower shell section, and the lower shell section abuts against the inner wall of the sunken groove.

[0009] In the above-mentioned low-cost aluminum alloy part hot stamping die structure, the outer diameter of the upper section of the shell is greater than the outer diameter of the middle section of the shell, and the outer diameter of the lower section of the shell gradually decreases from top to bottom.

[0010] In the above-mentioned low-cost aluminum alloy part hot-stamping die structure, the die-stamping shell body is provided with a semicircular inwardly convex step, and the semicircular inwardly convex step is located above the positioning abutment.

[0011] In the above-mentioned low-cost aluminum alloy part hot-stamping mold structure, a semicircular groove is formed between the semicircular inner convex step and the inner wall of the press-molded shell sleeve.

[0012] In the above-mentioned low-cost aluminum alloy part hot-stamping mold structure, an annular groove is provided on the outer side of the central molding cylinder, and the position of the annular groove corresponds to that of the semicircular groove.

[0013] In the above-mentioned low-cost aluminum alloy part hot-stamping die structure, the top of the central molding cylinder is provided with an annular pit, and the horizontal height of the central molding cylinder is smaller than the horizontal height of the molding shell sleeve.

[0014] In the above-mentioned low-cost aluminum alloy part hot stamping mold structure, the positioning abutment part includes a positioning anti-slip sleeve arranged between the central molding cylinder and the molding shell sleeve, the inner wall of the positioning anti-slip sleeve is tightly attached to the outer wall of the central molding cylinder, and the outer wall of the positioning anti-slip sleeve is tightly attached to the inner wall of the molding shell sleeve.

[0015] In the above-mentioned low-cost aluminum alloy part hot-molding mold structure, the horizontal height of the positioning anti-dropping sleeve is smaller than the horizontal height of the central molding cylinder.

[0016] Compared with the existing technology, the advantages of the utility model are:

[0017] 1. Before molding, the utility model first sets the positioning abutment on the central molding cylinder, and then inserts the assembled outer shell assembly into the sunken groove. The central molding cylinder and the assembled outer shell assembly are positioned by the positioning abutment, and the raw material is placed in the molding chamber. The raw material is hot molded with the help of the downward pressing molding template. The combined assembly structure is convenient for the staff to repair and replace during use, and the residual impurities generated after molding can be better cleaned, which reduces the use cost in molding production and improves economic benefits.

[0018] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model.

[0020] Figure 2 It is a partial structural schematic diagram of the utility model.

[0021] Figure 3 It is a partial structural schematic diagram of the utility model in another direction.

[0022] Figure 4 It is a structural schematic diagram of a molded shell body.

[0023] In the figure: a molded base 1, a sunken groove 2, an assembled outer shell sleeve component 4, a central molded cylinder 3, a positioning abutment 5, a molding chamber 6, a molded shell sleeve body 7, an upper shell sleeve section 8, a middle shell sleeve section 9, a lower shell sleeve section 10, a semicircular inner convex step 11, a semicircular groove 12, an annular groove 13, an annular pit 14, and a positioning anti-dropping sleeve 15. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings.

[0025] like Figure 1-4 As shown, a low-cost hot-stamping mold structure for aluminum alloy parts includes a molding base 1, a sunken groove 2 is provided in the molding base 1, a central molding cylinder 3 and an assembled outer shell sleeve assembly 4 are provided in the sunken groove 2, a positioning abutment 5 is provided between the central molding cylinder 3 and the assembled outer shell sleeve assembly 4, and a molding chamber 6 with an opening facing upward is formed between the central molding cylinder 3, the assembled outer shell sleeve assembly and the positioning abutment 5.

[0026] In this embodiment, before molding, the positioning abutment 5 is first sleeved on the central molded forming cylinder 3, and then the assembled outer shell sleeve component 4 is inserted into the sunken groove 2. The central molded forming cylinder 3 and the assembled outer shell sleeve component 4 are positioned by the positioning abutment 5, and the raw material is placed in the molding chamber 6. The raw material is hot-molded with the help of the downward pressing molding template. The combined assembly structure is convenient for the staff to carry out maintenance and replacement during use, and the residual impurities generated after molding can also be better cleaned, thereby reducing the use cost in molding production and improving economic benefits.

[0027] Combination Figure 1-4As shown, the assembled outer shell sleeve assembly 4 includes two molded shell sleeve bodies 7 arranged in the sunken groove 2, and the two adjacent molded shell sleeve bodies 7 are abutted and matched with each other, and the central molded cylinder body 3 and the positioning abutment 5 are located in the cylinder cavity formed by the two adjacent molded shell sleeve bodies 7.

[0028] Specifically, the central molded cylinder 3 and the two molded shell sleeves 7 are positioned by the positioning abutment 5, and the two molded shell sleeves 7 form a complete outer shell. The raw material is placed in the molding chamber 6, and the raw material is hot-molded with the help of the downward pressing molding template. The combined assembly structure is convenient for the staff to carry out maintenance and replacement during use, and the residual impurities generated after molding can also be better cleaned, which reduces the use cost in molding production and improves economic benefits.

[0029] The molded shell body 7 includes a shell upper section 8 , a shell middle section 9 and a shell lower section 10 , and the shell lower section 10 abuts against the inner wall of the sunken groove 2 .

[0030] In this embodiment, the upper section 8 of the shell cooperates with the central molded cylinder 3 to form a mold cavity, the middle section 9 of the shell is tightly attached to the positioning abutment 5, and the sunken grooves 2 are clamped with each other.

[0031] Combination Figure 3 , Figure 4 As shown, the outer diameter of the upper shell section 8 is greater than the outer diameter of the middle shell section 9, and the outer diameter of the lower shell section 10 gradually decreases from top to bottom.

[0032] In this embodiment, the outer diameter of the upper shell section 8 is larger than the outer diameter of the middle shell section 9, and there is enough space to form a cavity. The outer diameter of the lower shell section 10 gradually decreases from top to bottom, which is convenient for clamping and subsequent disassembly.

[0033] The molded shell body 7 has a semicircular inner convex step 11 therein, and the semicircular inner convex step 11 is located above the positioning abutment 5 . A semicircular groove 12 is formed between the semicircular inner convex step 11 and the inner wall of the molded shell body 7 .

[0034] In this embodiment, the semicircular inwardly convex step 11 and the semicircular groove 12 are used to assist in forming the outer structure of the product.

[0035] An annular groove 13 is formed on the outer side of the central compression-molded cylinder 3 , and the annular groove 13 corresponds to the position of the semicircular groove 12 .

[0036] In this embodiment, the annular groove 13 is used to assist in forming the inner structure of the product.

[0037] Combination Figure 1-2As shown, the top of the central compression-molded cylinder 3 has an annular pit 14 , and the horizontal height of the central compression-molded cylinder 3 is smaller than the horizontal height of the compression-molded shell sleeve 7 .

[0038] In this embodiment, the annular pit 14 is used to assist in forming the inner ring surface of the product.

[0039] Combination Figure 1-2 As shown, the positioning abutment 5 includes a positioning anti-detachment sleeve 15 arranged between the central molded cylinder 3 and the molded shell sleeve 7, the inner wall of the positioning anti-detachment sleeve 15 is tightly attached to the outer wall of the central molded cylinder 3, and the outer wall of the positioning anti-detachment sleeve 15 is tightly attached to the inner wall of the molded shell sleeve 7.

[0040] In this embodiment, the positioning anti-dropping sleeve 15 is used to fix the central compression-molded cylinder 3 and the compression-molded shell sleeve 7 to avoid shaking during the compression molding process, and the stability is relatively strong.

[0041] Combination Figure 1-3 As shown, the horizontal height of the positioning anti-dropping sleeve 15 is smaller than the horizontal height of the central compression molding cylinder 3.

[0042] In this embodiment, the horizontal height of the positioning anti-dropping sleeve 15 is smaller than the horizontal height of the central compression molding cylinder 3, and does not affect the structure of the product.

[0043] The working principle of the utility model is:

[0044] Before molding, the positioning abutment 5 is first sleeved on the central molded cylinder 3, and then the assembled outer shell sleeve component 4 is inserted into the sunken groove 2, and the central molded cylinder 3 and the two molded shell sleeve bodies 7 are positioned by the positioning anti-dropping sleeve 15 to avoid shaking during the molding process. The stability is strong, and the two molded shell sleeve bodies 7 form a complete outer shell. The raw material is placed in the molding chamber 6, and the raw material is hot molded with the downward pressing molding template. The combined assembly structure is adopted, which is convenient for the staff to repair and replace during use, and it can also better clean the residual impurities generated after molding, reducing the use cost in molding production and improving economic benefits.

[0045] The upper section 8 of the shell sleeve cooperates with the central molded cylinder 3 to form a mold cavity, the middle section 9 of the shell sleeve is tightly attached to the positioning abutment 5, and the sunken groove 2 is snap-fitted with the sunken groove 2. The outer diameter of the upper section 8 of the shell sleeve is larger than the outer diameter of the middle section 9 of the shell sleeve, and there is enough space to form a cavity. The outer diameter of the lower section 10 of the shell sleeve gradually decreases from top to bottom, which is convenient for snap-fitting and subsequent disassembly.

[0046] The semicircular inner convex step 11 and the semicircular groove 12 are used to assist in forming the outer structure of the product, the annular groove 13 is used to assist in forming the inner structure of the product, and the annular pit 14 is used to assist in forming the inner ring surface of the product.

[0047] The positioning anti-drop sleeve 15 is used to fix the central molded cylinder 3 and the molded shell 7.

[0048] The horizontal height of the positioning anti-dropping sleeve 15 is smaller than the horizontal height of the central compression molding cylinder 3 and does not affect the structure of the product.

[0049] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0050] Although this article uses more terms such as molded base 1, sunken groove 2, assembled outer shell assembly 4, central molded cylinder 3, positioning abutment 5, molding chamber 6, molded shell body 7, shell upper section 8, shell middle section 9, shell lower section 10, semicircular inner convex step 11, semicircular groove 12, annular groove 13, annular pit 14, positioning anti-dropping sleeve 15, etc., it does not exclude the possibility of using other terms. The use of these terms is only to more conveniently describe and explain the essence of the utility model, and interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A low-cost hot stamping die structure for aluminum alloy parts, comprising a stamping base (1), characterized in that: The molded base (1) is provided with a sunken groove (2), and a central molded cylinder (3) and an assembled outer shell assembly (4) are provided in the sunken groove (2). A positioning abutment (5) is provided between the central molded cylinder (3) and the assembled outer shell assembly (4), and a molding chamber (6) opening upward is formed between the central molded cylinder (3), the assembled outer shell assembly and the positioning abutment (5).

2. The low-cost hot stamping die structure for aluminum alloy parts according to claim 1 is characterized in that: The assembled outer shell assembly (4) comprises two molded shell bodies (7) arranged in the sunken groove (2), the two adjacent molded shell bodies (7) are abutted and matched with each other, and the central molded cylinder (3) and the positioning abutment (5) are located in the cylinder cavity surrounded by the two adjacent molded shell bodies (7).

3. The low-cost hot stamping die structure for aluminum alloy parts according to claim 2 is characterized in that: The molded shell body (7) comprises a shell upper section (8), a shell middle section (9) and a shell lower section (10), and the shell lower section (10) abuts against the inner wall of the sunken groove (2).

4. The low-cost hot stamping die structure for aluminum alloy parts according to claim 3 is characterized in that: The outer diameter of the upper shell section (8) is greater than the outer diameter of the middle shell section (9), and the outer diameter of the lower shell section (10) gradually decreases from top to bottom.

5. The low-cost hot stamping die structure for aluminum alloy parts according to claim 4 is characterized in that: The molded shell body (7) has a semicircular inwardly convex step (11) therein, and the semicircular inwardly convex step (11) is located above the positioning abutment member (5).

6. The low-cost hot stamping die structure for aluminum alloy parts according to claim 5, characterized in that: A semicircular groove (12) is formed between the semicircular inner convex step (11) and the inner wall of the molded shell body (7).

7. The low-cost hot stamping die structure for aluminum alloy parts according to claim 6, characterized in that: An annular groove (13) is provided on the outer side surface of the central compression-molded cylinder (3), and the position of the annular groove (13) corresponds to that of the semicircular groove (12).

8. The low-cost hot stamping die structure for aluminum alloy parts according to claim 7, characterized in that: The top of the central compression-molded cylinder (3) is provided with an annular pit (14), and the horizontal height of the central compression-molded cylinder (3) is smaller than the horizontal height of the compression-molded shell sleeve (7).

9. The low-cost hot stamping die structure for aluminum alloy parts according to claim 8, characterized in that: The positioning abutment member (5) comprises a positioning anti-dropout sleeve (15) arranged between the central molded cylinder (3) and the molded shell sleeve (7), the inner wall of the positioning anti-dropout sleeve (15) being in close contact with the outer wall of the central molded cylinder (3), and the outer wall of the positioning anti-dropout sleeve (15) being in close contact with the inner wall of the molded shell sleeve (7).

10. The low-cost hot stamping die structure for aluminum alloy parts according to claim 9, characterized in that: The horizontal height of the positioning anti-dropping sleeve (15) is smaller than the horizontal height of the central compression-molded cylinder (3).

Citation Information

Patent Citations

  • A thermoforming mold for titanium alloy hemispherical heads

    CN116921674B