Equipment for shaking off molding sand on surface of iron casting
By designing a surface sand shaking equipment for castings, using a motor to drive the flip plate to collide the castings to shake the mold sand, and controlling the downward drop of the suspension rod through the pressure equipment, the cleaning and collection of mold sand is achieved, and the problems of inconvenience and difficulty in collecting in the existing technology are solved, and the efficiency and applicability of shaking are improved.
Patent Information
- Application Number
- CN202420901061.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the existing casting production, it is inconvenient to shake off the molded sand, it is difficult to control the fall height, and it is impossible to shake off multiple castings at the same time, and it is inconvenient to collect the molded sand after being shaken off.
A surface sand shaking equipment for cast iron parts is designed, including a collection box, support rod, motor, connecting shaft, flip plate, support device, suspension rod, contact block and pressure application equipment. The motor drives the connecting shaft to rotate, causing the surface of the flip plate to collide with the casting, causing the mold sand to loosen and shake off, and the pressure application equipment to control the suspension rod to fall, so as to realize the cleaning and collection of mold sand.
This equipment can effectively shake and collect molded sand on castings, simplify the process and improve the shake-off efficiency. It is suitable for shake-off of multiple castings at the same time, and facilitates the cleaning of molded sand.
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Figure CN222626161U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting production, in particular to a device for shaking off molding sand on the surface of a cast iron part. Background Art
[0002] Sand casting is one of the common methods for producing iron castings. Sand casting refers to the casting method of producing castings in sand molds. Steel, iron and most non-ferrous alloy castings can be obtained by sand casting. Since the molding materials used in sand casting are cheap and easy to obtain, the mold is easy to manufacture, and it can adapt to the single-piece production, batch production and mass production of castings, it has long been the basic process in casting production.
[0003] After the sand casting is completed and the inside is cooled, the mold needs to be disassembled and the external molding sand needs to be broken and shaken off to obtain the internal casting. During the existing casting production, workers need to hold the casting and drop it, relying on the shaking generated by the drop and the inertia of the molding sand to achieve the effect of loosening and shaking off the molding sand. The mold sand shaken off is relatively scattered, and the shaking position needs to be changed. The shaken molding sand is inconvenient to collect and it is difficult to control the drop height, and multiple castings cannot be shaken off at the same time. Utility Model Content
[0004] The utility model aims at the defects in the prior art and provides a device for shaking off the molding sand on the surface of a cast iron part.
[0005] The utility model is realized through the following technical solutions:
[0006] A device for shaking off molding sand on the surface of cast iron parts, comprising a collection box, a support rod, a motor, a connecting shaft, a flip plate, a support device, a hanging rod, a contact block and a pressure device, wherein the support rod is fixedly arranged inside both sides of the collection box, the motor is installed on the outside of the support rod, the connecting shaft is fixedly arranged at both ends of the flip plate, the support device is installed on the outside of the support rod, the hanging rod is clamped on the inside of the support rod, the contact block is fixedly arranged at both ends of the hanging rod, the pressure device is installed on the end of the support rod, the support device comprises an oil cylinder, a connecting seat, a sliding seat, a guide rod and a spring, the connecting seat is fixedly arranged at the telescopic end of the oil cylinder, the sliding seat is clamped on the inner side of the bottom of the connecting seat, the guide rod is fixed to the back of the sliding seat, and the spring is sleeved on the outside of the guide rod.
[0007] In a preferred embodiment of the utility model, the pressure device includes a mounting plate, a telescopic rod, a pressure rod and a push block, the mounting plate is fixedly arranged on the outside of the support rod, the telescopic rod is installed on the upper surface of the mounting plate, the pressure rod is fixedly arranged at the telescopic end of the telescopic rod, and the push block is fixedly arranged at the bottom of both ends of the pressure rod;
[0008] The pressure device mainly applies pressure to the top of the sliding seat, causing the sliding seat to slide outward, thereby separating the sliding seat from the bottom of the contact block, thereby causing the suspension rod to fall.
[0009] In a preferred embodiment of the utility model, the push block is located on the outer side of the top of the sliding seat, an inclined surface is provided on the outer side of the bottom of the push block, and a slope matching with the inclined surface is provided on the inner side of the top of the sliding seat;
[0010] The outer inclined surface at the bottom of the push block cooperates with the inner slope at the top of the sliding seat. When the push block is pressed down, its inclined surface squeezes the inner slope at the top of the sliding seat to achieve the effect of controlling the movement of the sliding seat.
[0011] In a preferred embodiment of the utility model, one end of the guide rod passes through and extends to the outside of one side of the connecting seat, a limiting plate is provided at its end, and a spring is provided between the back of the sliding seat and the inside of one side of the connecting seat.
[0012] In a preferred embodiment of the utility model, guide blocks are arranged on both sides of the contact block, and a slot is provided inside the support rod to cooperate with the contact block and the guide blocks on both sides thereof, and the bottom of one end of the contact block contacts the inner side of the bottom of the sliding seat;
[0013] The guide blocks on both sides of the contact block limit the entire suspension rod to a certain extent, ensuring that the suspension rod and the contact blocks at its ends move vertically inside the support rod.
[0014] In a preferred embodiment of the present invention, a wedge-shaped surface is provided at one end of the top of the contact block, and a slope matching with the wedge-shaped surface is provided at the bottom of one end of the sliding seat.
[0015] The beneficial effects of the utility model are:
[0016] The equipment for shaking off the surface sand of cast iron parts can suspend and fix the castings produced by sand casting, and control them to rise to a certain height. By controlling the separation of the supporting device, the suspended castings are allowed to fall, and collide and contact on the surface of the flip plate, causing the surface sand to loosen and fall off. After the flip plate is controlled to flip, the surface sand can be cleaned and collected, and a new plane can be provided for shaking off, thereby facilitating the cleaning of the sand. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the surface sand shaking-off device of the cast iron part of the utility model;
[0018] Figure 2 It is a schematic diagram of the main structure of the device for shaking off the molding sand on the surface of a cast iron part of the utility model;
[0019] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;
[0020] Figure 4 The utility model is a schematic diagram of the supporting device structure of the equipment for shaking off the molding sand on the surface of cast iron parts.
[0021] In the figure: 1. collecting box; 2. supporting rod; 3. motor; 4. connecting shaft; 5. flip plate; 6. supporting device; 61. oil cylinder; 62. connecting seat; 63. sliding seat; 64. guide rod; 65. spring; 7. hanging rod; 8. contact block; 9. pressure device; 91. mounting plate; 92. telescopic rod; 93. pressure rod; 94. push block. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.
[0023] like Figure 1-4 The device shown is a device for shaking off the surface sand of a cast iron part, comprising a collecting box 1, a supporting rod 2, a motor 3, a connecting shaft 4, a flip plate 5, a supporting device 6, a hanging rod 7, a contact block 8 and a pressure device 9. The supporting rod 2 is fixedly arranged inside both sides of the collecting box 1, the motor 3 is installed on the outside of the supporting rod 2, the connecting shaft 4 is fixedly arranged at both ends of the flip plate 5, the supporting device 6 is installed on the outside of the supporting rod 2, the hanging rod 7 is clamped on the inside of the supporting rod 2, the contact block 8 is fixedly arranged at both ends of the hanging rod 7, the pressure device 9 is installed on the end of the supporting rod 2, the supporting device 6 comprises an oil cylinder 61, a connecting seat 62, a sliding seat 63, a guide rod 64 and a spring 65. The connecting seat 62 is fixedly arranged at the telescopic end of the oil cylinder 61, the sliding seat 63 is clamped on the inner side of the bottom of the connecting seat 62, the guide rod 64 is fixed to the back of the sliding seat 63, and the spring 65 is sleeved on the outside of the guide rod 64.
[0024] Specifically, the pressure-applying device 9 includes a mounting plate 91, a telescopic rod 92, a pressure rod 93 and a push block 94. The mounting plate 91 is fixedly arranged on the outer side of the support rod 2, the telescopic rod 92 is installed on the upper surface of the mounting plate 91, the pressure rod 93 is fixedly arranged on the telescopic end of the telescopic rod 92, and the push blocks 94 are fixedly arranged on the bottom of both ends of the pressure rod 93. The push blocks 94 are located on the outer side of the top of the sliding seat 63, and an inclined surface is provided on the outer side of the bottom of the push block 94. A slope matching therewith is provided on the inner side of the top of the sliding seat 63. One end of the guide rod 64 passes through and extends to the outer side of one side of the connecting seat 62, and a limiting piece is provided at its end. A spring 65 is provided between the back of the sliding seat 63 and the inner side of one side of the connecting seat 62. Guide blocks are provided on both sides of the contact block 8. A card groove matching the contact block 8 and the guide blocks on both sides thereof is provided inside the support rod 2. The bottom of one end of the contact block 8 contacts the inner side of the bottom of the sliding seat 63. A wedge-shaped surface is provided on one end of the top of the contact block 8, and an inclined surface matching therewith is provided on the bottom of one end of the sliding seat 63.
[0025] In this embodiment, the casting that needs to be treated with molding sand is first fixed in the suspension hole on the surface of the suspension rod 7 by a fixing clamping device, and then the oil cylinder 61 is controlled to rise, and the connecting seat 62 at the top of the oil cylinder 61 drives the sliding seat 63 to rise, so that the inner side of the bottom of the sliding seat 63 is clamped on the bottom of the contact block 8, so that the contact block 8 is lifted up by the lifting of the sliding seat 63. Since the contact block 8 is fixed at both ends of the suspension rod 7, the casting installed in the suspension hole on the surface of the suspension rod 7 will be lifted to a certain height by the oil cylinder 61.
[0026] Furthermore, the pressure-applying device 9 is operated to apply pressure to the pressure rod 93 from the top, so that the telescopic rod 92 installed on the top of the mounting plate 91 is compressed and contracted, and the pressure rod 93 moves downward, so that the inclined surface at one end of the bottom of the push block 94 contacts the slope on the inner side of the top of the sliding seat 63, and squeezes the sliding seat 63, causing it to move backward according to the slope of the slope, and applying pressure to the spring 65 at its tail end, causing it to contract, and the guide rod 64 moves backward. The guide rod 64 plays the role of installing the spring 65 and guiding the movement of the sliding seat 63. The sliding seat 63 moves backward, causing its supporting effect on the contact block 8 to fail, and the suspension rod 7 falls. The guide blocks on both sides of the contact block 8 that are clamped on the inner side of the support rod 2 ensure that the suspension rod 7 falls vertically until its bottom casting is aligned with the The flip plate 5 collides, thereby loosening and shaking off the molding sand on the surface of the casting. At this time, the control cylinder 61 contracts, and the sliding seat 63 is reset under the action of the spring 65. When the cylinder 61 contracts to the lowest end, the inclined surface at the bottom end of the sliding seat 63 contacts the wedge-shaped surface at the top end of the contact block 8, so that the sliding seat 63 moves backward again, and resets after moving to the bottom of the contact block 8, and supports the contact block 8 again. After the cylinder 61 is driven to drive the suspension rod 7 to rise again, the motor 3 drives the connecting shaft 4 to rotate, so that the molding sand shaken off the surface of the flip plate 5 is dumped into the collecting box 1, providing a clean and hard surface for the molding sand to be shaken off, which is convenient for the falling and shaking off work again, thereby realizing the shaking off of the molding sand on the casting surface and the collection of the shaken-off molding sand.
[0027] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.
[0028] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A device for shaking off molding sand from the surface of a cast iron part, comprising a collecting box (1), a support rod (2), a motor (3), a connecting shaft (4), a flip plate (5), a supporting device (6), a hanging rod (7), a contact block (8) and a pressure device (9), characterized in that: The support rod (2) is fixedly arranged inside the two sides of the collection box (1), the motor (3) is installed on the outside of the support rod (2), the connecting shaft (4) is fixedly arranged at both ends of the flip plate (5), the supporting device (6) is installed on the outside of the support rod (2), the hanging rod (7) is clamped on the inside of the support rod (2), the contact block (8) is fixedly arranged at both ends of the hanging rod (7), and the pressure device (9) is installed at the end of the support rod (2); The supporting device (6) comprises an oil cylinder (61), a connecting seat (62), a sliding seat (63), a guide rod (64) and a spring (65); the connecting seat (62) is fixedly arranged at the telescopic end of the oil cylinder (61); the sliding seat (63) is clamped on the inner side of the bottom of the connecting seat (62); the guide rod (64) is fixed to the back of the sliding seat (63); and the spring (65) is sleeved on the outside of the guide rod (64).
2. The device for shaking off the surface sand of cast iron parts according to claim 1, characterized in that: The pressure-applying device (9) comprises a mounting plate (91), a telescopic rod (92), a pressure rod (93) and a push block (94); the mounting plate (91) is fixedly arranged on the outside of the support rod (2); the telescopic rod (92) is installed on the upper surface of the mounting plate (91); the pressure rod (93) is fixedly arranged on the telescopic end of the telescopic rod (92); and the push block (94) is fixedly arranged on the bottom of both ends of the pressure rod (93).
3. The device for shaking off the surface sand of cast iron parts according to claim 2, characterized in that: The push block (94) is located on the outer side of the top of the sliding seat (63), the outer side of the bottom of the push block (94) is provided with an inclined surface, and the inner side of the top of the sliding seat (63) is provided with a slope matching with the inclined surface.
4. The device for shaking off the surface sand of cast iron parts according to claim 1, characterized in that: One end of the guide rod (64) penetrates and extends to the outside of one side of the connecting seat (62), and a limiting plate is arranged at the end thereof. The spring (65) is arranged between the back of the sliding seat (63) and the inside of one side of the connecting seat (62).
5. The device for shaking off the surface sand of cast iron parts according to claim 1, characterized in that: Guide blocks are arranged on both sides of the contact block (8); a slot cooperating with the contact block (8) and the guide blocks on both sides thereof is provided inside the support rod (2); and the bottom of one end of the contact block (8) contacts the inner side of the bottom of the sliding seat (63).
6. The device for shaking off the surface sand of cast iron parts according to claim 1, characterized in that: A wedge-shaped surface is provided at one end of the top of the contact block (8), and a matching inclined surface is provided at the bottom of one end of the sliding seat (63).