Casting device for castings

By designing a casting device including a guide sleeve and a drainage sleeve, the waste and safety hazards caused by the arc outflow of the casting melted raw materials are solved, and the precise vertical outflow and safety improvement of the raw materials are achieved.

CN222626185UActive Publication Date: 2025-03-18TAICANG LINFEI CASTING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420659718.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-18
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

During the casting process, the raw material is difficult to flow out directly downward in the arc of the raw material, and it is easy to cast on the outside of the mold, resulting in waste of raw materials and safety hazards.

Method used

A casting device is designed, including a fixing seat, a storage tank, a casting guide nozzle, a guide sleeve and a drainage sleeve. Through the design of the guide sleeve and drain sleeve, the raw materials flow vertically downward in the guide sleeve installed at the bottom of the casting guide nozzle, avoiding waste and safety risks.

Benefits of technology

The precise vertical flow of raw materials is achieved, which avoids waste of casting on the outside of the mold and improves the safety of staff.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222626185U_ABST
    Figure CN222626185U_ABST
Patent Text Reader

Abstract

The utility model discloses a casting pouring device which comprises a fixing base, a storage tank is rotatably installed above the fixing base, rotating shafts are fixed to the two sides of the top end of the storage tank respectively, the ends of the two rotating shafts penetrate through the fixing base and are connected with the fixing base through ball bearings, a pouring opening is formed in the front end face of the storage tank, and the pouring opening is communicated with the storage tank. A casting flow guide nozzle is fixed in front of the casting opening, a guide sleeve is installed below the casting flow guide nozzle, two hanging plates are fixed to the top end of the guide sleeve, supporting rotating shafts are fixed to the inner sides of the top ends of the hanging plates, and one ends of the supporting rotating shafts are rotationally inserted into the outer wall of the casting flow guide nozzle. According to the utility model, raw materials can enter the guide sleeve in a centralized manner through drainage of the drainage sleeve, and are vertically downward from the bottom end of the guide sleeve, so that the raw materials are prevented from being wasted or splashed outwards in the casting process, and the personal safety of surrounding workers is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of casting device, in particular to a casting device. Background Art

[0002] Castings are metal objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and after cooling and subsequent processing such as grinding, the resulting object has a certain shape, size and performance;

[0003] Castings are generally processed by casting. Casting can be divided into die casting and sand casting according to different processing methods. Die casting refers to injecting molten raw materials into a closed mold through an injection machine, and then pressurizing and cooling the mold to obtain the product after the mold is finalized. Sand casting refers to pouring the raw materials into the mold from an open casting port and waiting for the mold to cool naturally to obtain the product. Sand casting requires manual control of the casting position of the molten raw materials, and has low accuracy.

[0004] However, when the molten raw material of the casting is cast in sand casting, the raw material flows out from the storage tank in an arc and cannot flow directly downward. It is easy to be cast outside the mold, resulting in a waste of raw materials and a safety hazard. Therefore, it does not meet the existing needs. We have proposed a casting device. Utility Model Content

[0005] The utility model aims to provide a casting device to solve the problems proposed in the above-mentioned background technology that when the molten raw materials of the castings are cast in sand casting, the raw materials flow out from the mouth of the storage tank in an arc and cannot flow directly downward, and are easily cast outside the mold, resulting in a waste of raw materials and potential safety hazards.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting device, comprising a fixed seat, a storage tank is rotatably installed above the fixed seat, and rotating shafts are fixed on both sides of the top of the storage tank, and the ends of the two rotating shafts pass through the fixed seat and are connected to the fixed seat through ball bearings. A casting port is opened on the front end surface of the storage tank, a casting guide nozzle is fixed in front of the casting port, a guide sleeve is installed below the casting guide nozzle, two hanging plates are fixed on the top of the guide sleeve, a supporting shaft is fixed on the inner side of the top of the hanging plate, and one end of the supporting shaft is rotatably inserted into the outer wall of the casting guide nozzle.

[0007] Preferably, a drainage sleeve is installed at the top of the guide sleeve, the drainage sleeve is in an arc shape and forms an arc-shaped protrusion upward in the middle, and the guide sleeve and the drainage sleeve are formed by integrated casting.

[0008] Preferably, a positioning plug-in plate is fixed to the outer surface of the guide sleeve, and the rear edge of the positioning plug-in plate is bent upward at ninety degrees.

[0009] Preferably, a counterweight block is installed above the positioning plug-in plate, and the counterweight block is slidably plugged between the guide sleeve and the positioning plug-in plate, and the weight of the counterweight block is much greater than the weight of the guide sleeve.

[0010] Preferably, a plurality of drainage strips are distributed in a circular row on the inner side of the guide sleeve, and the drainage strips are spiral-shaped as a whole.

[0011] Preferably, a fixing plate is installed below one end of one of the rotating shafts, the fixing plate is fixed to the fixing seat and a driving motor is fixed on the upper surface, and transmission gears are fixed to the output shaft end of the driving motor and the outer side of the end of the rotating shaft, and the two transmission gears are meshed with each other.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model installs a guide sleeve at the bottom of the casting guide nozzle, and the guide sleeve is rotatably connected with the casting guide nozzle through a hanging plate and a supporting shaft, and a drainage sleeve is installed at the top of the guide sleeve, and a counterweight is inserted on the outside of the guide sleeve to ensure that the raw materials enter the guide sleeve through the drainage of the drainage sleeve and flow vertically downward from the bottom of the guide sleeve, thereby avoiding waste of raw materials during casting and ensuring the personal safety of surrounding workers;

[0014] 2. The utility model guides the raw materials entering the guide sleeve by using the drainage strips which are spirally distributed on the inner wall of the guide sleeve, so that the raw materials gather toward the middle of the guide sleeve and reduce the flow speed of the raw materials, so that when the raw materials leave the bottom of the guide sleeve and enter the mold, they will not splash outwards due to the collision with the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a cross-sectional view of the storage tank of the utility model;

[0017] Figure 3 for Figure 1 A magnified view of the structure at center A;

[0018] Figure 4 for Figure 2 A magnified view of the structure at point B.

[0019] In the figure: 1. fixed seat; 2. storage tank; 3. casting guide nozzle; 4. rotating shaft; 5. driving motor; 6. fixed plate; 7. guide sleeve; 8. drainage sleeve; 9. hanging plate; 10. supporting shaft; 11. counterweight block; 12. positioning plug-in plate; 13. drainage strip; 14. casting port. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] like Figure 1 and Figure 3 The top of the storage tank 2 is provided with a rotating shaft 4, and the ends of the two rotating shafts 4 pass through the fixed seat 1 and are connected to the fixed seat 1 through ball bearings. A casting port 14 is provided on the front face of the storage tank 2, and a casting guide nozzle 3 is fixed in front of the casting port 14. A guide sleeve 7 is installed below the casting guide nozzle 3, and two hanging plates 9 are fixed on the top of the guide sleeve 7. A supporting shaft 10 is fixed on the inner side of the top of the hanging plate 9, and one end of the supporting shaft 10 is rotatably inserted into the outer wall of the casting guide nozzle 3. When the storage tank 2 rotates around the axis of the rotating shaft 4 and casts the molten raw material, the molten raw material will enter the guide sleeve 7 from the casting guide nozzle 3 and vertically downward from the guide sleeve 7, ensuring that the raw material directly enters the mold and will not be cast outside the mold, avoiding waste during the raw material casting process and ensuring the personal safety of the surrounding staff.

[0022] A fixing plate 6 is installed under one end of one of the rotating shafts 4. The fixing plate 6 is fixed to the fixing seat 1 and a driving motor 5 is fixed on the upper surface. Transmission gears are fixed to the output shaft end of the driving motor 5 and the outer side of the end of the rotating shaft 4. The two transmission gears are meshed with each other, and mechanical power is used to drive the rotating shaft 4 and the storage tank 2, so that the storage tank 2 can be rotated more easily and the raw materials can be poured.

[0023] like Figure 2 and Figure 4As shown, a drainage sleeve 8 is installed at the top of the guide sleeve 7. The drainage sleeve 8 is located in an arc shape and forms an arc-shaped protrusion upward in the middle. The guide sleeve 7 and the drainage sleeve 8 are formed by integrated casting. A positioning plug-in plate 12 is fixed to the outer surface of the guide sleeve 7. The rear edge of the positioning plug-in plate 12 is bent upward at ninety degrees. A counterweight block 11 is installed above the positioning plug-in plate 12. The counterweight block 11 is slidably plugged between the guide sleeve 7 and the positioning plug-in plate 12, and the weight of the counterweight block 11 is much greater than the weight of the guide sleeve 7. The counterweight block 11 is used to increase the weight of the guide sleeve 7 and keep the center of the guide sleeve 7 stable, so that the guide sleeve 7 is always vertically downward during the rotation of the storage tank 2, and then the drainage sleeve 8 is used to drain the raw material flowing out of the casting guide nozzle 3, so that the raw material is concentrated into the guide sleeve 7 and flows out smoothly from the bottom of the guide sleeve 7.

[0024] A plurality of drainage strips 13 are arranged in a circular row on the inner side of the guide sleeve 7. The drainage strips 13 are spirally shaped as a whole. The drainage strips 13 distributed in a spiral shape on the inner wall of the guide sleeve 7 are used to guide the raw materials entering the guide sleeve 7, so that the raw materials gather toward the middle of the guide sleeve 7 and reduce the flow speed of the raw materials, so that when the raw materials leave the bottom of the guide sleeve 7 and enter the mold, they will not splash outwards due to the collision with the mold.

[0025] Working principle: First, the casting raw material is placed in the storage tank 2 and heated, so that the raw material becomes a molten fluid after heating, and then the device is powered on and started. After the drive motor 5 is powered on, it drives the two meshing transmission gears to rotate. At this time, the rotating shaft 4 will drive the storage tank 2 to rotate around its axis. During the rotation process, the molten raw material in the storage tank 2 will leave the storage tank 2 from the casting port 14 and the casting guide nozzle 3. When the raw material flows out from the casting guide nozzle 3, it will first contact the drainage sleeve 8 and enter the guide sleeve 7 along the drainage sleeve 8. On the side, due to the existence of the counterweight 11 at the bottom of the guide sleeve 7, the guide sleeve 7 always remains vertically downward during the rotation of the storage tank 2, so the raw material entering the guide sleeve 7 will flow out of the guide sleeve 7 from the middle of the guide sleeve 7 through the drainage of the drainage strip 13, and the raw material flowing out of the guide sleeve 7 always remains vertically downward. Compared with the traditional casting method, the raw material of the device always remains vertically downward during the casting process, and can enter the mold accurately, avoiding waste of raw materials during the casting process and ensuring the personal safety of surrounding staff.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A casting device, comprising a fixing seat (1), characterized in that: A storage tank (2) is rotatably mounted above the fixed seat (1), and rotating shafts (4) are fixed on both sides of the top of the storage tank (2). The ends of the two rotating shafts (4) penetrate the fixed seat (1) and are connected to the fixed seat (1) through ball bearings. A casting port (14) is provided on the front end surface of the storage tank (2), and a casting guide nozzle (3) is fixed in front of the casting port (14). A guide sleeve (7) is installed below the casting guide nozzle (3), and two hanging plates (9) are fixed on the top of the guide sleeve (7). A supporting shaft (10) is fixed on the inner side of the top of the hanging plate (9), and one end of the supporting shaft (10) is rotatably inserted into the outer wall of the casting guide nozzle (3).

2. A casting device according to claim 1, characterized in that: A drainage sleeve (8) is installed at the top end of the guide sleeve (7). The drainage sleeve (8) is located in an arc shape and forms an arc-shaped protrusion in the middle. The guide sleeve (7) and the drainage sleeve (8) are formed by integrated casting.

3. A casting device according to claim 2, characterized in that: A positioning plug-in plate (12) is fixed to the outer surface of the guide sleeve (7), and the rear edge of the positioning plug-in plate (12) is bent upward at ninety degrees.

4. A casting device according to claim 3, characterized in that: A counterweight block (11) is installed above the positioning plug-in plate (12). The counterweight block (11) is slidably plugged between the guide sleeve (7) and the positioning plug-in plate (12), and the weight of the counterweight block (11) is much greater than the weight of the guide sleeve (7).

5. A casting device according to claim 4, characterized in that: A plurality of drainage strips (13) are arranged in a circular pattern on the inner side of the guide sleeve (7), and the drainage strips (13) are spiral-shaped as a whole.

6. A casting device according to claim 1, characterized in that: A fixing plate (6) is installed below one end of one of the rotating shafts (4), the fixing plate (6) is fixed to the fixing seat (1) and a driving motor (5) is fixed on the upper surface, and a transmission gear is fixed to the output shaft end of the driving motor (5) and the outer side of the end of the rotating shaft (4), and the two transmission gears are meshed with each other.