Aluminum alloy conductor shearing equipment

By designing an aluminum alloy conductor shearing equipment with a suction collection device, the problem of mixing aluminum alloy conductors and metal chips is solved, effective separation and collection of metal chips is achieved, and the appearance quality and convenience of use of the product are improved.

CN222626324UActive Publication Date: 2025-03-18NINGJIN PANGHAO METAL WIRE CO LTD
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Patent Information

Application Number
CN202421240520.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the shearing process of aluminum alloy conductors, aluminum alloy conductors and metal chips are mixed together, resulting in the conductors being easily exposed to metal chips when they are taken and placed, causing scratches and affecting the appearance of the product.

Method used

An aluminum alloy conductor shearing device is designed, including an automatic cutting machine and a stage. A baffle is fixedly installed on one side of the stage, and a collecting device for suction and removing metal chips is provided in the baffle. The collection device includes a sliding frame, a air pump and a suction device that provides an attractive force through the air pump, which attracts and collects metal chips. A filter mesh and a collection box within the sliding frame are used to filter and store metal chips.

Benefits of technology

Through the design of this equipment, aluminum alloy conductors and metal chips can be effectively separated and collected after cutting, reducing the phenomenon of metal chips staying on the stage, and improving the appearance quality and convenience of use of the product.

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Abstract

The utility model relates to aluminum alloy conductor shearing equipment, and belongs to the technical field of aluminum alloy conductor production, the aluminum alloy conductor shearing equipment comprises an automatic cutting machine and an objective table connected to one side of a workbench of the automatic cutting machine, and a baffle is fixedly installed on one side face of the objective table; a collecting device used for sucking and removing metal filings on the surface of the objective table is arranged in the baffle. According to the aluminum alloy conductor shearing equipment, the baffle is vertically installed on the objective table, and the air pump used for suction and the aspirator are installed on the baffle, so that after an aluminum alloy conductor is cut, the sheared aluminum alloy conductor and metal filings can be located on the objective table at the same time to be sucked by the aspirator; and meanwhile, the collecting box and the corrugated pipe are connected in the sliding frame to collect the metal chips, the phenomenon that the metal chips stay on the objective table is reduced, the sliding groove is formed, the height position of the aspirator can be conveniently adjusted in real time, and use convenience is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of aluminum alloy conductor production, and in particular to an aluminum alloy conductor shearing device. Background Art

[0002] Aluminum alloy conductor is a conductive material composed of aluminum and other alloy elements. Aluminum alloy conductor has good conductivity and mechanical properties and is widely used in power transmission lines, cables, electrical equipment and other fields.

[0003] At present, fully automatic aluminum cutting machines are used for aluminum alloy conductors to batch cut solid aluminum materials. The feed and clamping of the aluminum shear are controlled by a PLC program, and the cut surface is smooth and burr-free. However, after the cutting is completed, the above-mentioned automatic shearing equipment pushes the cut aluminum profiles to the rear half of the workbench for storage by the feeding part, and the aluminum alloy bevels produced by the saw blade cutting are also placed on the rear plate of the workbench together with the cut aluminum materials. At this time, the aluminum alloy conductors and aluminum alloy metal shavings are mixed together. When picking up the aluminum alloy conductors, it is easy for the aluminum alloy conductors to contact the metal shavings and leave scratches, affecting the appearance of the product. In view of this technical problem, an aluminum alloy conductor shearing device is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present application provides an aluminum alloy conductor shearing device, which has the advantages of blowing and collecting metal chips of the sheared aluminum alloy conductor.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an aluminum alloy conductor shearing device, comprising an automatic cutting machine and a stage connected to one side of the workbench of the automatic cutting machine, a baffle is fixedly installed on one side of the stage, and a collecting device for sucking and removing metal chips on the surface of the stage is arranged in the baffle;

[0006] The collecting device includes a sliding frame slidably installed in the baffle and an air pump for providing suction. The front side of the sliding frame is fixedly connected to a suction device located outside the baffle, and the air inlet end of the air pump is connected to the sliding frame.

[0007] Furthermore, a connecting frame is fixedly mounted on one end of the loading platform, and the connecting frame can be detachably assembled on one end of the automatic cutting machine.

[0008] Furthermore, the automatic cutting machine is provided with a positioning tool for positioning the aluminum alloy conductor.

[0009] Furthermore, the suction device is in the shape of a long rectangle, and a plurality of air inlets are provided on a side surface of the suction device facing above the stage, and the plurality of air inlets are arranged in a row.

[0010] Furthermore, a slide groove is provided on the front of the baffle for the slide frame to slide up and down for adjustment, and a rubber sleeve is sleeved on the side wall of the slide groove where the slide frame contacts.

[0011] Furthermore, the air inlet end of the air pump is connected with a bellows, a connecting seat is fixedly installed on the top of the sliding frame, and the other end of the bellows away from the air pump is fixedly connected to the connecting seat.

[0012] Furthermore, a filter screen for blocking aluminum alloy metal chips is fixedly installed on the inner top wall of the sliding frame, a connecting pipe is fixedly installed on the bottom of the sliding frame, and a collecting box for collecting fallen metal chips is threadedly installed on the lower end of the connecting pipe.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] The aluminum alloy conductor shearing device is provided with a baffle plate vertically mounted on a stage, and an air pump and a suction device are mounted on the baffle plate, so that after the aluminum alloy conductor is cut, the sheared aluminum alloy conductor and metal chips can be simultaneously placed on the stage and sucked by the suction device, thereby being able to attract lighter metal chips. At the same time, a collection box and a corrugated pipe are connected in a sliding frame to collect the metal chips, thereby reducing the phenomenon of metal chips staying on the stage, and a slide slot is provided in the same time to facilitate real-time adjustment of the height position of the suction device, thereby improving ease of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of this application;

[0016] Figure 2 This is a schematic diagram of the side structure of the baffle of the present application;

[0017] Figure 3 This is a top view of the internal structure of the sliding frame of this application;

[0018] Figure 4 This is a structural stereogram of the attractor of this application.

[0019] In the figure: 1. automatic cutting machine; 2. positioning tool; 3. connecting frame; 4. loading platform; 5. baffle; 6. sliding frame; 7. slide; 8. suction device; 9. air inlet; 10. connecting seat; 11. bellows; 12. air pump; 13. filter; 14. connecting pipe; 15. collection box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0021] See also Figure 1-4 In this embodiment, an aluminum alloy conductor shearing device includes an automatic cutting machine 1 and a loading platform 4 connected to one side of the working table of the automatic cutting machine 1. A connecting frame 3 is fixedly installed on one end of the loading platform 4. The connecting frame 3 can be detachably assembled on one end of the automatic cutting machine 1, so that the loading platform 4 can be connected to the automatic cutting machine 1.

[0022] In this embodiment, the automatic cutting machine 1 is provided with a positioning tool 2 for positioning the aluminum alloy conductor, and a cutter for cutting is provided at the lower end of the automatic cutting machine 1. Through the cooperation between the positioning tool 2 and the cutter, the automatic shearing of the aluminum alloy conductor can be completed.

[0023] It should be noted that a baffle 5 is fixedly mounted on one side of the stage 4 , and a collecting device for removing metal chips on the surface of the stage 4 by suction is arranged inside the baffle 5 .

[0024] In this embodiment, the collecting device includes a sliding frame 6 slidably installed in the baffle 5 and a wind pump 12 for providing suction. The front of the sliding frame 6 is fixedly connected to the suction device 8 located outside the baffle 5, and the air inlet end of the wind pump 12 is connected to the sliding frame 6.

[0025] The air pump 12 performs suction, so that the suction device 8 can suction and separate the metal chips on the surface of the stage 4 .

[0026] In the present application, a suction device 8 and an air pump 12 are added to one side of the stage 4 to suck the lightweight aluminum alloy metal chips, thereby reducing the mixing of aluminum alloy metal chips among numerous aluminum alloy conductors and improving the safety of subsequent removal and placement of the aluminum alloy conductors.

[0027] In this embodiment, the suction device 8 is in the shape of a long rectangle, and a plurality of air inlets 9 are provided on a side surface of the suction device 8 facing above the stage 4. By arranging the plurality of air inlets 9 in a row, the suction range of the suction device 8 can be expanded, thereby increasing the suction area for metal chips.

[0028] It should be noted that the front of the baffle 5 is also provided with a sliding groove 7 for the sliding frame 6 to slide up and down. A rubber sleeve should be installed on the side wall of the sliding groove 7 where the sliding frame 6 contacts to increase the sliding friction resistance of the sliding frame 6, so as to stabilize the position of the baffle 5 after sliding.

[0029] In this embodiment, the air inlet end of the air pump 12 is connected to a bellows 11 , a connecting seat 10 is fixedly mounted on the top of the sliding frame 6 , and the other end of the bellows 11 away from the air pump 12 is fixedly connected to the connecting seat 10 .

[0030] Through the movable connection of the bellows 11 , the sliding frame 6 can always maintain communication with the air pump 12 when sliding relative to the baffle 5 .

[0031] In this embodiment, a filter screen 13 for blocking aluminum alloy metal chips is fixedly installed on the inner top wall of the sliding frame 6, a connecting pipe 14 is fixedly installed on the bottom of the sliding frame 6, and a collecting box 15 for collecting fallen metal chips is threadedly installed on the lower end of the connecting pipe 14.

[0032] In a specific implementation, after the metal chips are sucked by the air pump 12 and enter the interior of the sliding frame 6, the metal chips are blocked by the filter 13 and cannot enter the interior of the bellows 11. Under the influence of gravity, the metal chips can fall into the collection box 15 below the sliding frame 6 for storage.

[0033] The working principle of the above embodiment is:

[0034] By turning on the air pump 12, the air pump 12 generates a suction effect through the connected bellows 11 and the sliding frame 6. At this time, the sliding frame 6 attracts the aluminum alloy conductor metal chips accumulated on the stage 4 through the suction device 8 connected to and located outside the baffle 5, so that the aluminum alloy conductor metal chips are attracted into the suction device 8 through a plurality of air inlets 9 distributed laterally on the suction device 8, and then enter the sliding frame 6 connected to the suction device 8. The metal chips entering the sliding frame 6 are blocked by the filter screen 13 at the connection point between the sliding frame 6 and the bellows 11 and stay in the sliding frame 6. Under the influence of gravity, the metal chips fall in the sliding frame 6 to the collection box 15 connected to the bottom of the sliding frame 6 for storage, thereby reducing the amount of metal chips distributed on the surface of the stage 4.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy conductor shearing device, comprising an automatic cutting machine (1) and a loading platform (4) connected to one side of the working table of the automatic cutting machine (1), characterized in that: A baffle (5) is fixedly mounted on one side of the loading platform (4), and a collecting device for sucking and removing metal chips on the surface of the loading platform (4) is arranged inside the baffle (5); The collecting device comprises a sliding frame (6) slidably mounted inside the baffle (5) and an air pump (12) for providing suction, the front side of the sliding frame (6) is fixedly connected to a suction device (8) located outside the baffle (5), and the air inlet end of the air pump (12) is connected to the sliding frame (6).

2. The aluminum alloy conductor shearing device according to claim 1, characterized in that: A connecting frame (3) is fixedly mounted on one end of the loading platform (4), and the connecting frame (3) can be detachably mounted on one end of the automatic cutting machine (1).

3. The aluminum alloy conductor shearing device according to claim 1, characterized in that: The automatic cutting machine (1) is provided with a positioning tool (2) for positioning the aluminum alloy conductor.

4. The aluminum alloy conductor shearing device according to claim 1, characterized in that: The suction device (8) is in the shape of a long rectangle, and a plurality of air inlets (9) are provided on a side surface of the suction device (8) facing above the loading platform (4), and the plurality of air inlets (9) are arranged in a row.

5. The aluminum alloy conductor shearing device according to claim 1, characterized in that: The front side of the baffle (5) is also provided with a sliding groove (7) for the sliding frame (6) to slide up and down for adjustment, and a rubber sleeve is sleeved on the side wall of the sliding groove (7) where the sliding frame (6) contacts.

6. The aluminum alloy conductor shearing device according to claim 1, characterized in that: The air inlet end of the air pump (12) is connected to a bellows (11), a connecting seat (10) is fixedly installed on the top of the sliding frame (6), and the other end of the bellows (11) away from the air pump (12) is fixedly connected to the connecting seat (10).

7. The aluminum alloy conductor shearing device according to claim 1, characterized in that: A filter screen (13) for blocking aluminum alloy metal chips is fixedly mounted on the inner top wall of the sliding frame (6), a connecting pipe (14) is fixedly mounted on the bottom of the sliding frame (6), and a collecting box (15) for collecting fallen metal chips is threadedly mounted on the lower end of the connecting pipe (14).