Centering auxiliary device for drill rod of taphole drill
By designing a centering auxiliary device for blast furnace smelting, the center line offset problem caused by non-parallel welding of drill rods is solved, and the precise butt and welding of rebar and drill rods are achieved, ensuring the stability of the iron outlet opening operation.
Patent Information
- Application Number
- CN202420441896.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-07
AI Technical Summary
During blast furnace smelting, the non-parallel welding of the drill rod will cause the rebar to shift from the center line of the drill rod, causing the drill rod to deform and break, which will affect the opening operation of the iron outlet.
A centering auxiliary device is designed, including a first lifting part, a second lifting part and a calibration part, through which the components assist the staff to dock the rebar with the drill rod to ensure that the center line overlaps, thereby achieving stable welding and iron outlet opening operations.
The device can efficiently and accurately connect the rebar to the drill pipe, ensuring that the center line overlaps, avoid deformation and breakage of the drill pipe, and ensure the reliability of the iron outlet opening operation.
Smart Images

Figure CN222626681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a centering auxiliary device, in particular to a device which can assist workers in centering a drill rod and facilitate subsequent welding operations, and belongs to the technical field of drill rod equipment of an iron hole opening machine. Background Art
[0002] During the smelting production process of a blast furnace, molten iron is discharged from the iron mouth at the bottom of the blast furnace. The iron mouth needs to be unblocked by an iron mouth opening machine before iron can be tapped. After the drill rod of the iron mouth opening machine drills the iron mouth, the liquid slag in the furnace flows smoothly out of the furnace through the hole drilled by the drill rod to complete the iron and slag tapping work. At present, the drill rods used in most blast furnaces are threaded steel drill rods, that is, the threaded end is connected to the opening machine rock drill. According to the different requirements of the blast furnace for the drill rod, the threaded steel needs to be welded to round steel or hexagonal steel with different diameters. However, under the high-intensity impact and rotation of the rock drill, if the welding of the drill rod is not parallel, the center line of the threaded steel and the drill rod will be offset, resulting in deformation and fracture of the drill rod, and the operation of opening the iron mouth cannot be completed smoothly. Therefore, a centering auxiliary device is needed, which is required to assist the staff to dock the ends of the threaded steel and the drill rod, ensure that they are welded in a state where the center lines coincide, and then ensure that the drill rod can reliably open the iron mouth. Utility Model Content
[0003] The utility model aims to overcome the deficiencies of the prior art and provide a centering auxiliary device for a drill rod of a tap hole opening machine, which can assist workers to efficiently and accurately connect the threaded steel bar with the drill rod to ensure that the center lines coincide.
[0004] The problem described in the utility model is solved by the following technical solutions:
[0005] A centering auxiliary device for a drill rod of a tap hole opening machine comprises a first lifting part, a second lifting part and a calibration part; the first lifting part and the second lifting part are both arranged on a long plate; the calibration part is arranged at the center of the long plate, and is located between the first lifting part and the second lifting part; the first lifting part comprises a first V-shaped supporting plate; the first V-shaped supporting plate is arranged on the upper end surface of the long plate through a bracket, and the opening direction of the first V-shaped supporting plate is vertically upward.
[0006] The above-mentioned centering auxiliary device for the drill rod of the iron mouth opening machine, the second lifting part includes a second V-shaped support plate, a guide column, a column and a lifting and lowering piece; the second V-shaped support plate is opened upward, and guide columns are provided at both ends of its lower end surface; the number of the columns is two, and they are both arranged on the upper end surface of the long plate, and guide holes are provided at the top of the columns, and the two guide columns are inserted into the columns directly below them; the center lines of the first V-shaped support plate and the second V-shaped support plate are parallel to each other; the lifting and lowering piece is arranged at the center position of the lower end surface of the second V-shaped support plate, and it contacts the upper end surface of the long plate.
[0007] The above-mentioned centering auxiliary device for the drill rod of the iron mouth opening machine, the lifting and lowering parts include a first articulated seat, a second articulated seat, a flap and a slide plate; the first articulated seat is arranged at the center position of the lower end surface of the second V-shaped support plate; the upper end surface of the long plate is provided with a strip groove along the center line direction of the second V-shaped support plate, and the slide plate is slidably arranged in the strip groove of the long plate, and limiting grooves are arranged on both sides of the inner wall of the strip groove, and limiting blocks are arranged on both sides of the slide plate, and the limiting blocks are slidably arranged in the limiting grooves; threaded holes are arranged on the slide plate, and the threaded holes of the slide plate through which bolts are passed are pressed against the inner wall of the strip groove of the long plate; the upper end surface of the slide plate is provided with a second articulated seat; the top end of the flap forms an articulated matching connection structure with the first articulated seat, and the bottom end of the flap forms an articulated matching connection structure with the second articulated seat.
[0008] The above-mentioned centering auxiliary device for the drill rod of the iron mouth opening machine, the calibration part includes a transverse movement mechanism and a calibration mechanism; the transverse movement mechanism includes a horizontal plate, a transverse movement plate, a vertical plate and a vertical column; the horizontal plate is arranged on the side wall of the long plate, and the length direction line of the horizontal plate is perpendicular to the length direction line of the long plate; the upper end surface of the horizontal plate is provided with a slide rail along its length direction, and the transverse movement plate is slidably arranged on the slide rail of the horizontal plate; the transverse movement plate is provided with a threaded hole, and the bolts are passed through the threaded holes on the transverse movement plate and pressed on the horizontal plate; the vertical column is arranged on the upper end surface of the transverse movement plate; the vertical plate is slidably arranged on the top of the vertical column, the vertical plate is provided with a threaded hole, and the bolts are passed through the threaded holes and pressed on the vertical column; the number of the calibration mechanisms is two, and they are symmetrically arranged on both sides of the vertical plate; the calibration mechanism is located between the first V-shaped support plate and the second V-shaped support plate.
[0009] The above-mentioned centering auxiliary device for the drill rod of the iron mouth opening machine, the calibration mechanism includes a vertical support plate, a gear, a first clamping member and a second clamping member; the vertical support plate is arranged on one side of the vertical plate; the gear shaft is arranged at the center position of the end surface of the vertical support plate facing away from the first V-shaped support plate; the first clamping member and the second clamping member are both arranged on the vertical support plate, and they are respectively located above and below the gear.
[0010] The above-mentioned centering auxiliary device for the drill rod of the iron mouth opening machine, the first clamping part includes a first rack, a first connecting block, a first fixed plate, a first spring and a first clamping plate; two vertical through-strip holes are arranged on the vertical support plate, which are respectively located above and below the gear; the first connecting block is arranged in the strip hole of the vertical support plate above the gear; the first clamping plate and the first slider are respectively arranged at both ends of the first connecting block; the first slider is located directly above the gear, and the first clamping plate is located between the first V-shaped support plate and the second V-shaped support plate; the first rack is arranged on the side wall of the first slider, and the first rack is meshed with the gear; the first fixed plate is located at the bottom end of the vertical support plate, and the first spring is connected between the bottom end of the first rack and the first fixed plate.
[0011] The above-mentioned centering auxiliary device for the drill rod of the iron mouth opening machine, the second clamping part includes a second rack, a second connecting block, a second fixed plate, a second spring and a second clamping plate; the second connecting block is arranged in a strip hole of the vertical support plate below the gear; the second clamping plate and the second slider are respectively arranged at both ends of the second connecting block; the second slider is located directly below the gear, and the second clamping plate is located between the first V-shaped support plate and the second V-shaped support plate; the second rack is arranged on the side wall of the second slider, and the second rack is meshed with the gear; the first rack and the second rack are respectively located on both sides of the gear; the second fixed plate is located at the top end of the vertical support plate, and a second spring is connected between the top end of the second rack and the second fixed plate.
[0012] The utility model lifts the threaded steel and the long rod connected thereto respectively through the first lifting part and the second lifting part, thereby facilitating subsequent welding; the calibration part ensures that the axis center lines of the two rod-shaped bodies that need to be connected coincide, and the coincidence of the axis center lines ensures that when one of the long rods rotates subsequently, the other long rod will be driven to rotate synchronously, reliably and stably, thereby avoiding radial swing of the long rod at the far end. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 It is a partial enlarged structural schematic diagram of the utility model A;
[0015] Figure 3 It is a partial enlarged structural schematic diagram of the utility model B.
[0016] The list of numbers in the figure is: 1. long board, 2. first V-shaped support plate, 3. second V-shaped support plate, 4. guide column, 5. column, 6. flap, 7. slide plate, 8. horizontal board, 9. transverse plate, 10. vertical board, 11. vertical column, 12. vertical support plate, 13. gear, 14. first rack, 15. first spring, 16. first clamping plate, 17. first slider. DETAILED DESCRIPTION
[0017] See also Figure 1 , 2 and Figure 3 The utility model includes a first lifting part, a second lifting part and a calibration part; the first lifting part and the second lifting part are both arranged on the long plate 1; the calibration part is arranged at the center of the long plate 1, and it is located between the first lifting part and the second lifting part; the calibration part can calibrate the coincidence of the axis lines of two long rods that need to be connected, ensuring that the axis lines of the two long rods are in a coincidence state during welding, avoiding radial shaking of the far end rod during the drilling process of the iron mouth opening machine, affecting the drilling efficiency; the first lifting part includes a first V-shaped support plate 2; the first V-shaped support plate 2 is arranged on the upper end surface of the long plate 1 through a bracket, and the opening direction of the first V-shaped support plate 2 is vertically upward.
[0018] The second lifting part includes a second V-shaped support plate 3, a guide column 4, a column 5 and a lifting and lowering device; the two V-shaped support plates respectively support different long rods; so that their ends can contact each other to facilitate subsequent welding operations; the second V-shaped support plate is opened upward, and guide columns 4 are provided at both ends of its lower end face; the number of the columns 5 is two, and they are both arranged on the upper end face of the long board 1, and guide holes are provided at the top of the columns 5, and the two guide columns 4 are inserted into the columns 5 directly below them; the cooperation between the columns 5 and the guide columns 4 ensures that the second V-shaped support plate can be lifted and lowered vertically and reliably; the center lines of the first V-shaped support plate 2 and the second V-shaped support plate 3 are parallel to each other; the lifting and lowering device is arranged at the center position of the lower end face of the second V-shaped support plate 3, and it is in contact with the upper end face of the long board 1.
[0019] The lifting and lowering member includes a first hinge seat, a second hinge seat, a flap 6 and a slide plate 7; the lifting and lowering member is used to drive the second V-shaped support plate 3 to lift and lower vertically; the first hinge seat is arranged at the center position of the lower end surface of the second V-shaped support plate 3; the upper end surface of the long board 1 is provided with a strip groove along the center line direction of the second V-shaped support plate 3, and the slide plate 7 is slidably arranged in the strip groove of the long board 1, and limiting grooves are arranged on both sides of the inner wall of the strip groove, and limiting blocks are arranged on both sides of the slide plate 7, and the limiting blocks are slidably arranged in the limiting grooves to ensure that the slide plate 7 can slide reliably in the strip groove of the long board 1 ; A threaded hole is provided on the slide plate 7, and the threaded hole through which the bolt passes through the slide plate 7 contacts the inner wall of the strip groove of the long plate 1; tightening the bolt can make the slide plate 7 unable to move relative to the fixed column long plate 1; a second hinge seat is provided on the upper end surface of the slide plate 7; the top end of the flap 6 and the first hinge seat form an hinged matching connection structure, and the bottom end of the flap 6 and the second hinge seat form an hinged matching connection structure; the sliding of the slide plate can change the inclination angle of the flap 6, thereby changing the length of the flap 6 in the vertical direction, and finally adjusting the vertical height of the second V-shaped groove.
[0020] The calibration part includes a transverse mechanism and a calibration mechanism; the transverse mechanism includes a horizontal plate 8, a transverse plate 9, a vertical plate 10 and a vertical column 11; the horizontal plate 8 is arranged on the side wall of the long plate 1, and the length direction line of the horizontal plate 8 is perpendicular to the length direction line of the long plate 1; the upper end surface of the horizontal plate 8 is provided with a slide rail along its length direction, and the transverse plate 9 is slidably arranged on the slide rail of the horizontal plate 8; the transverse plate 9 is provided with a threaded hole, and the bolt passes through the threaded hole on the transverse plate 9 and presses on the horizontal plate 8; the transverse plate 9 can be fixed on the horizontal plate 8 by tightening the transverse plate 9; the vertical column 11 is arranged on the upper end surface of the transverse plate 9; the transverse plate 9 drives the vertical column 11 to move synchronously;
[0021] The vertical plate 10 is slidably arranged at the top of the vertical column 11, and a threaded hole is arranged on the vertical plate 10, and bolts are passed through the threaded holes and pressed on the vertical column 11; the vertical plate 10 can slide in the vertical direction on the slide rail at the top of the vertical column 11 and the position is fixed by bolts; the number of the calibration mechanisms is two, and they are symmetrically arranged on both sides of the vertical plate 10; the calibration mechanism is located between the first V-shaped support plate 2 and the second V-shaped support plate 3.
[0022] The calibration mechanism includes a vertical support plate 12, a gear 13, a first clamp and a second clamp; the vertical support plate 12 is arranged on one side of the vertical plate 10; the gear 13 is axially arranged at the center of the end surface of the vertical support plate 12 facing away from the first V-shaped support plate 2, that is, the gear 13 is arranged on the vertical end surface of the vertical support plate 12 away from the V-shaped support plate; the first clamp and the second clamp are both arranged on the vertical support plate 12, and are respectively located above and below the gear 13; the two clamps cooperate to perform axis alignment verification on the two long rods to be welded in the process of butt joint.
[0023] The first clamping member includes a first rack 14, a first connecting block, a first fixing plate, a first spring 15 and a first clamping plate 16; two vertical through-strip holes are arranged on the vertical support plate 12, which are respectively located above and below the gear 13; the first connecting block is arranged in the strip hole of the vertical support plate 12 located above the gear 13; the first connecting block can slide in the strip hole; the first clamping plate 16 and the first slider 17 are respectively arranged at both ends of the first connecting block; the first clamping plate 16 and the second clamping plate cooperate to clamp the long rod, and when the two clamping plates are in contact with and clamp the long rod, the axis center line of the long rod and the axis center line of the gear are in the same horizontal plane; as long as the axis center lines of the two long rods are aligned with the axis center line of the gear, the axis center lines of the two long rods coincide, and the two V-shaped plates The first slider 17 is located directly above the gear 13, and the first clamping plate 16 is located between the first V-shaped support plate 2 and the second V-shaped support plate 3; a first rack 14 is provided on the side wall of the first slider 17, and the first rack 14 is meshed with the gear 13; the first fixed plate is located at the bottom end of the vertical support plate 12, and a first spring 15 is connected between the bottom end of the first rack 14 and the first fixed plate, and the first spring 15 provides a force for the first slider 17 to approach the gear; since the upper and lower racks are meshed with the gear, it is ensured that the two clamping plates move synchronously in opposite directions, and the distance between the two clamping plates and the axis center line of the gear remains constant, that is, when the two clamping plates are in contact with the upper and lower ends of the long rod, the axis center line of the long rod is just in the same horizontal plane as the axis center line of the bearing.
[0024] The second clamping member is similar to the first clamping member. Based on the principle that the distance between the two clamping plates and the gear is the same, when the two clamping plates are in contact with the long rod, the axis line of the long rod and the axis line of the gear are located in the same horizontal plane. The axis line of the gear is used as a reference to adjust the axis lines of the two long rods to the same vertical height; the second clamping member includes a second rack, a second connecting block, a second fixing plate, a second spring and a second clamping plate; the second connecting block is arranged in a strip-shaped hole of the vertical support plate 12 below the gear 13; a second clamping plate and a second slider are respectively arranged at both ends of the second connecting block; the second slider is located directly below the gear 13, and the second clamping plate is located between the first V-shaped support plate 2 and the second V-shaped support plate 3; a second rack is arranged on the side wall of the second slider, and the second rack is meshed with the gear 13; the first rack 14 and the second rack are respectively located on both sides of the gear 13; the second fixing plate is located at the top end of the vertical support plate 12, and a second spring is connected between the top end of the second rack and the second fixing plate.
[0025] Actual usage process: Place the rebar or other long rods that need to be welded on different V-shaped support plates respectively, and then push the two long rods to be welded so that their ends are in contact. At this time, the axis lines of the two long rods are located in the same vertical plane, and only need to adjust their vertical heights to make their axis lines coincide; then push the transverse plate 9 so that the long rods are inserted between their corresponding clamps respectively, and then adjust the position of the vertical plate so that the long rod carried on the first V-shaped support plate 2 is clamped and contacted by the two clamps. At this time, the axis line of the long rod on the first V-shaped support plate 2 and the axis line of the gear are located in the same horizontal plane; similarly, adjust the height of the second V-shaped support plate 3 by adjusting the flap 6, and then adjust the height of the long rod carried by it, until the long rod on the second V-shaped support plate 3 is clamped and contacted by the two clamps. At this time, the axis line of the long rod on the second V-shaped support plate 3 and the axis line of the gear are located in the same horizontal plane, and the axis lines of the two long rods coincide, and then remove the transverse plate 9, and the welding operation can be carried out.
Claims
1. A centering auxiliary device for a drill rod of a tap hole opening machine, characterized in that: The invention comprises a first lifting part, a second lifting part and a calibration part; the first lifting part and the second lifting part are both arranged on a long board (1); the calibration part is arranged at the center of the long board (1) and is located between the first lifting part and the second lifting part; the first lifting part comprises a first V-shaped supporting plate (2); the first V-shaped supporting plate (2) is arranged on the upper end surface of the long board (1) through a bracket, and the opening direction of the first V-shaped supporting plate (2) is vertically upward.
2. The centering auxiliary device for the drill rod of the tap hole opening machine according to claim 1, characterized in that: The second lifting part comprises a second V-shaped support plate (3), a guide column (4), a column (5) and a lifting and lowering device; the second V-shaped support plate is opened upward, and guide columns (4) are arranged at both ends of its lower end surface; the number of the columns (5) is two, and both are arranged on the upper end surface of the long board (1), and the top of the column (5) is provided with a guide hole, and the two guide columns (4) are inserted into the column (5) directly below it; the center lines of the first V-shaped support plate (2) and the second V-shaped support plate (3) are parallel to each other; the lifting and lowering device is arranged at the center position of the lower end surface of the second V-shaped support plate (3), and it contacts the upper end surface of the long board (1).
3. The centering auxiliary device for the drill rod of the tap hole opening machine according to claim 2, characterized in that: The lifting and lowering member comprises a first hinge seat, a second hinge seat, a flap (6) and a slide plate (7); the first hinge seat is arranged at a central position of the lower end surface of the second V-shaped support plate (3); the upper end surface of the long plate (1) is provided with a strip groove along the center line direction of the second V-shaped support plate (3), and the slide plate (7) is slidably arranged in the strip groove of the long plate (1), and limiting grooves are arranged on both sides of the inner wall of the strip groove, and limiting blocks are arranged on both sides of the slide plate (7), and the limiting blocks are slidably arranged in the limiting grooves; a threaded hole is arranged on the slide plate (7), and the threaded hole through which the bolt passes through the slide plate (7) contacts and presses on the inner wall of the strip groove of the long plate (1); the upper end surface of the slide plate (7) is provided with a second hinge seat; the top end of the flap (6) and the first hinge seat form an articulated matching connection structure, and the bottom end of the flap (6) and the second hinge seat form an articulated matching connection structure.
4. The centering auxiliary device for the drill rod of the tap hole opening machine according to claim 3, characterized in that: The calibration part comprises a transverse movement mechanism and a calibration mechanism; the transverse movement mechanism comprises a horizontal plate (8), a transverse movement plate (9), a vertical plate (10) and a vertical column (11); the horizontal plate (8) is arranged on the side wall of the long plate (1), and the length direction line of the horizontal plate (8) is perpendicular to the length direction line of the long plate (1); the upper end surface of the horizontal plate (8) is provided with a slide rail along its length direction, and the transverse movement plate (9) is slidably arranged on the slide rail of the horizontal plate (8); the transverse movement plate (9) is provided with a threaded hole , and the bolts pass through the threaded holes on the transverse plate (9) and press against the horizontal plate (8); the vertical column (11) is arranged on the upper end surface of the transverse plate (9); the vertical plate (10) is slidably arranged on the top of the vertical column (11), the vertical plate (10) is provided with threaded holes, and the bolts pass through the threaded holes and press against the vertical column (11); the number of the calibration mechanisms is two, and they are symmetrically arranged on both sides of the vertical plate (10); the calibration mechanism is located between the first V-shaped support plate (2) and the second V-shaped support plate (3).
5. The centering auxiliary device for the drill rod of the tap hole opening machine according to claim 4, characterized in that: The calibration mechanism comprises a vertical support plate (12), a gear (13), a first clamping member and a second clamping member; the vertical support plate (12) is arranged on one side of the vertical plate (10); the gear (13) is axially connected to the center of the end surface of the vertical support plate (12) facing away from the first V-shaped support plate (2); the first clamping member and the second clamping member are both arranged on the vertical support plate (12), and are respectively located above and below the gear (13).
6. The centering auxiliary device for the drill rod of the tap hole opening machine according to claim 5, characterized in that: The first clamping member comprises a first rack (14), a first connecting block, a first fixing plate, a first spring (15) and a first clamping plate (16); the vertical support plate (12) is provided with two vertical through-strip holes, which are respectively located above and below the gear (13); the first connecting block is arranged in the strip hole of the vertical support plate (12) located above the gear (13); the first clamping plate (16) and the first sliding block (17) are respectively arranged at both ends of the first connecting block; the first sliding block (17) is located directly above the gear (13), and the first clamping plate (16) is located between the first V-shaped support plate (2) and the second V-shaped support plate (3); the first rack (14) is arranged on the side wall of the first sliding block (17), and the first rack (14) is meshed with the gear (13); the first fixing plate is located at the bottom end of the vertical support plate (12), and the first spring (15) is connected between the bottom end of the first rack (14) and the first fixing plate.
7. The centering auxiliary device for the drill rod of the tap hole opening machine according to claim 6, characterized in that: The second clamping member comprises a second rack, a second connecting block, a second fixing plate, a second spring and a second clamping plate; the second connecting block is arranged in a strip-shaped hole of the vertical support plate (12) below the gear (13); a second clamping plate and a second slider are arranged at both ends of the second connecting block; the second slider is located directly below the gear (13), and the second clamping plate is located between the first V-shaped support plate (2) and the second V-shaped support plate (3); a second rack is arranged on the side wall of the second slider, and the second rack is meshed with the gear (13); the first rack (14) and the second rack are respectively located on both sides of the gear (13); the second fixing plate is located at the top end of the vertical support plate (12), and a second spring is connected between the top end of the second rack and the second fixing plate.