Beading machine mechanism

Abstract

The utility model provides a beading machine mechanism. The beading machine mechanism comprises an integral shell; the movable starting unit comprises a first movable connecting piece and a movable sliding rail; the automatic feeding unit comprises a sliding table type air cylinder and a material taking shaft; the bead beating unit comprises a bead ejecting air cylinder and an extension sleeve, the extension sleeve is arranged on one side of the material taking shaft in a sleeving mode, the bead ejecting air cylinder is installed on the top of the overall shell, and an air cylinder fixing piece is installed at the connecting position of the overall shell and the bead ejecting air cylinder; the detection unit comprises a material bead filling sensor, a U-shaped detection sensor and a material bead detection sensor; the device can automatically measure and take out a specified number of steel balls, the situation of missing taking or excessive taking is avoided, the to-be-processed workpiece is aligned with the bead beating unit, the steel balls of the specified number can be beaten in one time, the bead beating efficiency is improved, the machining time is shortened, and meanwhile the device is suitable for other workpieces needing to be beaten in small holes.

Description

Technical Field

[0001] The utility model relates to a bead beating machine, in particular to a bead beating machine mechanism, and belongs to the technical field of mechanical processing equipment. Background Art

[0002] The piston is a reciprocating part in the cylinder block of an automobile engine. The basic structure of the piston can be divided into the top, the head and the skirt. The top of the piston is the main part of the combustion chamber. Its shape is related to the selected combustion chamber form. Gasoline engines mostly use flat-top pistons, which have the advantage of small heat absorption area. There are often various pits on the top of the diesel engine piston. Its specific shape, position and size must be adapted to the requirements of the mixture formation and combustion of the diesel engine. For a long time in the past, the steel balls have been inserted manually in the piston.

[0003] However, the existing piston ball driving process has the following technical problems: before inserting the steel balls, the number of steel balls to be inserted needs to be counted manually, which is difficult to grasp and takes a long time to count manually. When inserting the steel balls, the piston needs to be aligned and the steel balls need to be inserted manually one by one. The place where the steel balls need to be inserted in the piston is usually a small hole, and manual insertion requires alignment, which increases the time of inserting the steel balls.

[0004] In order to solve the above technical problems, a bead beating machine mechanism is proposed. Utility Model Content

[0005] In view of this, the utility model provides a bead beating machine mechanism to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the utility model is implemented as follows: a bead beating machine mechanism, comprising:

[0007] Overall shell;

[0008] A mobile start unit, the mobile start unit comprising a first mobile connection member and a mobile slide rail, the first mobile connection member is mounted on one side of the interior of the overall shell, the mobile slide rail is symmetrically mounted on one side of the interior of the overall shell, a fixed bottom plate is mounted on one side of the overall shell, a mobile bottom plate is mounted on one side of the interior of the overall shell, a support plate is fixedly connected to one side of the overall shell, a magnetic attraction member is mounted on one side of the interior of the overall shell, a pull rod is fixedly connected to one side of the overall shell, and a second mobile connection member is mounted on one side of the support plate;

[0009] An automatic feeding unit, the automatic feeding unit comprises a slide cylinder and a material taking shaft, the slide cylinder is installed on one side of the movable slide rail, the material taking shaft is installed on one side of the support plate, a movable pressing block is installed at one end of the material taking shaft, a material discharge box is installed at the top of the overall shell, a stop pin cylinder is installed on one side of the support plate, and a stop pin member is installed on one side of the stop pin cylinder;

[0010] A beading unit, the beading unit comprises a beading cylinder and an extension sleeve, the extension sleeve is sleeved on one side of the material taking shaft, the beading cylinder is installed on the top of the overall shell, a cylinder fixing piece is installed at the connection between the overall shell and the beading cylinder, a two-core magnetic opening is installed on one side of the beading cylinder, a cushion body is installed on one end of the extension sleeve, and a shaft body is installed on one side of the material taking shaft;

[0011] The detection unit includes a bead filling sensor, a U-shaped detection sensor and a bead detection sensor. The bead filling sensor is installed on one side of the fixed base plate, the U-shaped detection sensor is installed on one side of the sliding cylinder, and a sensor connector is installed on one side of the bead detection sensor, and one side of the sensor connector is fixedly connected to the overall housing.

[0012] Further preferably, a stop bolt is installed on one side of the interior of the overall shell, and a limiting block is fixedly connected to one side of the first movable connecting member.

[0013] Further preferably, an air-controlled valve connecting piece and an air-controlled valve fixing piece are respectively installed inside the integral shell, a first air-controlled valve is installed on one side of the air-controlled valve connecting piece, two second air-controlled valves are installed on one side of the integral shell, a third air-controlled valve is installed on one side of the integral shell, an air-controlled valve fixing piece is installed on one side of the air-controlled valve fixing piece, and a roller lever valve is installed on one side of the air-controlled connecting piece.

[0014] Further preferably, both sides of the material discharge box are fixedly connected with material box fixing parts, one side of the material box fixing part is fixedly connected to the overall shell, and one side of the overall shell is installed with a material box connecting part.

[0015] Further preferably, some of the pull rods are equipped with start buttons, one side of the overall shell is equipped with a buzzer, and one side of the overall shell is equipped with an indicator light.

[0016] Further preferably, a terminal box is installed on one side of the overall shell, a delay valve is installed on one side of the overall shell, a magnetic fixing block is installed on one side of the magnetic component, and one side of the magnetic fixing block is fixedly connected to the overall shell.

[0017] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0018] 1. The utility model can automatically measure and take out a specified number of steel balls without missing or taking too many. The workpiece to be processed can be aligned with the beading unit to complete the beading process of the specified number of steel balls at one time, thereby improving the beading efficiency and reducing the processing time. It is also suitable for other workpieces that need to be punched into small holes with steel balls.

[0019] Second, the utility model does not need manual counting and placement of the number of steel balls, and does not need manual calibration of the steel balls and punch holes, thus reducing labor costs. In addition, the start button, indicator light, buzzer and other components are provided for easy operation by users.

[0020] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a front view structural diagram of the utility model;

[0023] Figure 2 It is a left-side structural diagram of the utility model;

[0024] Figure 3 It is a right view structural diagram of the utility model;

[0025] Figure 4 It is an axonometric view of the utility model.

[0026] Figure numerals: 1. Ball-top cylinder; 2. Two-core magnetic opening; 3. Buzzer; 4. Cylinder fixing piece; 5. Support plate; 6. Material taking shaft; 7. Moving pressure block; 8. Roller lever valve; 9. Air control valve fixing piece; 10. Slide cylinder; 11. U-shaped detection sensor; 12. Moving bottom plate; 13. First moving connecting piece; 14. Stop pin; 15. Extension sleeve; 16. Air control connecting piece; 17. Magnetic fixing block; 18. Stop bolt; 19. Moving slide rail; 20. Air control valve connecting piece; 21. First air Control valve; 22. Limit block; 23. Stop pin cylinder; 24. Discharge box; 25. Box connector; 26. Fixed bottom plate; 27. Terminal box; 28. Delay valve; 29. ​​Second air-controlled valve; 30. Third air-controlled valve; 31. Shaft; 32. Sensor connector; 33. Bead detection sensor; 34. Bead filling sensor; 35. Second movable connector; 36. Cushion body; 37. Overall housing; 38. Box fixing; 39. Indicator light; 40. Pull rod; 41. Start button; 42. Magnetic element. DETAILED DESCRIPTION

[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0029] like Figure 1 As shown in FIG. 4 , an embodiment of the utility model provides a bead beating machine mechanism, which is composed of an integral housing 37, a first movable connecting member 13, a bead ejecting cylinder 1, a bead detecting sensor 33 and an automatic loading unit.

[0030] A movable slide rail 19 is symmetrically installed on one side of the interior of the overall shell 37, a first movable connecting member 13 is installed on one side of the interior of the overall shell 37, a fixed base plate 26 is installed on one side of the overall shell 37, a movable base plate 12 is installed on one side of the interior of the overall shell 37, a support plate 5 is fixedly connected to one side of the overall shell 37, a magnetic attraction member 42 is installed on one side of the interior of the overall shell 37, a pull rod 40 is fixedly connected to one side of the overall shell 37, and a second movable connecting member 35 is installed on one side of the support plate 5, so that the movable base plate 12, the movable slide rail 19 cooperate with the first movable connecting member 13 and the second movable connecting member 35 and other components to realize the mobile starting function, which is used to complete the mobile drive of each component.

[0031] In one embodiment, in order to limit the movable parts inside the overall housing 37 , a stop bolt 18 is installed on one side of the interior of the overall housing 37 , and a limit block 22 is fixedly connected to one side of the first movable connecting member 13 .

[0032] In one embodiment, in order to facilitate user operation, some of the pull rods 40 are installed with start buttons 41, one side of the overall shell 37 is installed with a buzzer 3, and one side of the overall shell 37 is installed with an indicator light 39.

[0033] In one embodiment, in order to facilitate the position fixation of the magnetic member 42 , a magnetic fixing block 17 is installed on one side of the magnetic member 42 , and one side of the magnetic fixing block 17 is fixedly connected to the overall housing 37 .

[0034] The top ball cylinder 1 is installed on the top of the overall shell 37, and a cylinder fixing part 4 is installed at the connection between the overall shell 37 and the top ball cylinder 1. Two-core magnetic opens 2 are installed on one side of the top ball cylinder 1, and a material picking shaft 6 is installed on one side of the support plate 5. The extension sleeve 15 is sleeved on one side of the material picking shaft 6, and a cushion body 36 is installed at one end of the extension sleeve 15. A shaft body 31 is installed on one side of the material picking shaft 6. The top ball cylinder 1 cooperates with the two-core magnetic opens 2 and other components to perform the steel ball driving operation.

[0035] A sensor connector 32 is installed on one side of the bead detection sensor 33, one side of the sensor connector 32 is fixedly connected to the overall housing 37, a bead filling sensor 34 is installed on one side of the fixed base plate 26, a U-shaped detection sensor 11 is installed on one side of the slide cylinder 10, a terminal box 27 is installed on one side of the overall housing 37, and a delay valve 28 is installed on one side of the overall housing 37. The bead filling sensor 34 is arranged to cooperate with the bead detection sensor 33 and the U-shaped detection sensor 11 to facilitate the detection of the number of steel balls.

[0036] The automatic feeding unit includes a slide cylinder 10, a mobile pressure block 7 and a discharge box 24. The slide cylinder 10 is installed on one side of the mobile slide rail 19, and the mobile pressure block 7 is installed on one side of the material taking shaft 6. In order to facilitate the connection between the discharge box 24 and the overall shell 37 and enhance the connection strength, both sides of the discharge box 24 are fixedly connected with a material box fixing part 38, one side of the material box fixing part 38 is fixedly connected to the overall shell 37, and one side of the overall shell 37 is installed with a material box connecting part 25, and one side of the support plate 5 is installed with a stop pin cylinder 23, and the stop pin cylinder 2 3 is installed with a stop pin 14, the interior of the overall shell 37 is respectively installed with an air-controlled valve connector 20 and an air-controlled valve fixing member 9, a first air-controlled valve 21 is installed on one side of the air-controlled valve connector 20, two second air-controlled valves 29 are installed on one side of the overall shell 37, a third air-controlled valve 30 is installed on one side of the overall shell 37, an air-controlled connector 16 is installed on one side of the air-controlled valve fixing member 9, a roller lever valve 8 is installed on one side of the air-controlled connector 16, and a sliding table cylinder 10 is provided to cooperate with the discharge box 24 and other components to facilitate the automatic loading of steel balls.

[0037] When the utility model is working: the mobile starting unit, the automatic feeding unit, the beading unit and the detection unit are combined together through the overall shell 37, and fixed at the process position of the workpiece that needs to be beaded. The front and rear position adjustment of the material picking shaft 6 can be realized through the first mobile connecting member 13 and the second mobile connecting member 35 in the mobile starting unit, and then the up and down movement of the material picking shaft 6 is realized through the mobile bottom plate 12. The position of whether the beads are taken is confirmed by the bead filling sensor 34 and the bead detection sensor 33. Then, the mobile starting unit continues to position the material picking shaft 6 above the workpiece where the steel beads need to be placed, and the beading unit is adjusted to bead the workpiece. Operation, the power sources of the mechanism are gas drive and electric drive. The U-shaped detection sensor 11 and the bead filling sensor 34 in the detection unit do not detect the parts. The slide cylinder 10 moves up and down to pick up the material. When the bead filling sensor 34 detects the beads, the slide cylinder 10 stops picking up the material and pulls out the picking shaft 6. When the U-shaped detection sensor 11 detects the parts, the stop pin cylinder 23 retracts the stop pin 14, and the ball cylinder 1 pushes the shaft 31 to perform the beading operation. After completing the workpiece beading operation, cut off the compressed air input, push the beading unit back to its original position, stop beading the workpiece, take out the workpiece after beading for subsequent process assembly and production.

[0038] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A bead beating machine mechanism, characterized in that: include: Overall housing (37); A mobile start unit, the mobile start unit comprising a first mobile connection member (13) and a mobile slide rail (19), the first mobile connection member (13) being mounted on one side of an inner portion of an overall shell (37), the mobile slide rail (19) being symmetrically mounted on one side of an inner portion of the overall shell (37), a fixed bottom plate (26) being mounted on one side of the overall shell (37), a mobile bottom plate (12) being mounted on one side of the inner portion of the overall shell (37), a support plate (5) being fixedly connected to one side of the overall shell (37), a magnetic attraction member (42) being mounted on one side of the inner portion of the overall shell (37), a pull rod (40) being fixedly connected to one side of the overall shell (37), and a second mobile connection member (35) being mounted on one side of the support plate (5); An automatic feeding unit, the automatic feeding unit comprising a slide cylinder (10) and a material taking shaft (6), the slide cylinder (10) being mounted on one side of a movable slide rail (19), the material taking shaft (6) being mounted on one side of a support plate (5), a movable pressing block (7) being mounted on one end of the material taking shaft (6), a material discharge box (24) being mounted on the top of the integral housing (37), a stop pin cylinder (23) being mounted on one side of the support plate (5), and a stop pin member (14) being mounted on one side of the stop pin cylinder (23); A beading unit, the beading unit comprising a beading cylinder (1) and an extension sleeve (15), the extension sleeve (15) being sleeved on one side of a material taking shaft (6), the beading cylinder (1) being mounted on the top of an integral housing (37), a cylinder fixing member (4) being mounted at the connection between the integral housing (37) and the beading cylinder (1), a two-core magnetic switch (2) being mounted on one side of the beading cylinder (1), a cushion body (36) being mounted on one end of the extension sleeve (15), and a shaft body (31) being mounted on one side of the material taking shaft (6); A detection unit, the detection unit comprising a bead filling sensor (34), a U-shaped detection sensor (11) and a bead detection sensor (33), the bead filling sensor (34) being mounted on one side of a fixed base plate (26), the U-shaped detection sensor (11) being mounted on one side of a slide cylinder (10), a sensor connector (32) being mounted on one side of the bead detection sensor (33), and one side of the sensor connector (32) being fixedly connected to an integral housing (37).

2. A bead beating machine mechanism according to claim 1, characterized in that: A stop bolt (18) is installed on one side of the interior of the integral housing (37), and a limit block (22) is fixedly connected to one side of the first movable connecting member (13).

3. A bead beating machine mechanism according to claim 1, characterized in that: An air-controlled valve connecting member (20) and an air-controlled valve fixing member (9) are respectively installed inside the integral shell (37); a first air-controlled valve (21) is installed on one side of the air-controlled valve connecting member (20); two second air-controlled valves (29) are installed on one side of the integral shell (37); a third air-controlled valve (30) is installed on one side of the integral shell (37); an air-controlled connecting member (16) is installed on one side of the air-controlled valve fixing member (9); and a roller lever valve (8) is installed on one side of the air-controlled connecting member (16).

4. A bead beating machine mechanism according to claim 1, characterized in that: Both sides of the material discharge box (24) are fixedly connected with material box fixing parts (38), one side of the material box fixing part (38) is fixedly connected to the overall shell (37), and one side of the overall shell (37) is installed with a material box connecting part (25).

5. A bead beating machine mechanism according to claim 1, characterized in that: Some of the pull rods (40) are equipped with start buttons (41), one side of the overall shell (37) is equipped with a buzzer (3), and one side of the overall shell (37) is equipped with an indicator light (39).

6. A bead beating machine mechanism according to claim 1, characterized in that: A terminal box (27) is installed on one side of the overall housing (37), a delay valve (28) is installed on one side of the overall housing (37), a magnetic fixing block (17) is installed on one side of the magnetic attraction component (42), and one side of the magnetic fixing block (17) is fixedly connected to the overall housing (37).

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