Flange clamp assembly for flange machining

By designing the flange clamp assembly of the automatic clamping drive mechanism and the outer clamping assembly, the existing flange fixing problems are solved, and more efficient flange processing and more stable finished product quality is achieved.

CN222626916UActive Publication Date: 2025-03-18DALIAN SANDING HI-TECH EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420609622.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-18
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the existing flange processing technology, the flange is low in fixing efficiency and is prone to loosening, resulting in a decrease in processing accuracy and impact on finished product quality.

Method used

A flange clamp assembly for flange processing is designed, using an automatic clamping drive mechanism and an external support clamping assembly. The worm and worm gear are driven by a servo motor to drive the rotating plate and external support clamping along the limit groove to realize automatic external support clamping of flange.

Benefits of technology

It improves the efficiency of flange fixing, avoids loosening, enhances the fixing effect of fixing, and improves the accuracy of flange processing and finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flange machining, and discloses a flange clamp assembly for flange machining, which comprises an automatic clamping driving mechanism, an outer support clamping assembly is arranged on the back of the automatic clamping driving mechanism, and the automatic clamping driving mechanism comprises an installation fixing frame. And the back face of the mounting fixing frame is fixedly connected with the front face of the outer supporting and clamping assembly, a first mounting base is fixedly mounted on the left side of the inner wall of the mounting fixing frame, and a second mounting base is fixedly mounted on the right side of the inner wall of the mounting fixing frame. A limiting connecting column drives an outer supporting clamping plate to move towards the outer side along a limiting movable groove through a limiting movable rod, the outer supporting clamping plate automatically carries out outer supporting and clamping on a flange, the flange fixing efficiency of the whole device is improved, a worm and a worm gear have the self-locking characteristic, and the practicability is high. And the situation that the flange is loosened when the flange is fixed through the whole device is avoided, and the overall fixing effect of the clamp is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange processing, in particular to a flange clamp assembly for flange processing. Background Art

[0002] Flange is also called flange flange or flange. Flange is a part that connects shafts to each other and is used to connect pipe ends. It is also used as flange on equipment inlet and outlet to connect two devices. Flange fixture assembly is a special fixture used when processing flange.

[0003] When processing the existing flange, it is necessary to first place the flange in the lower clamp, and then put the upper clamp on the upper end of the flange. When the upper clamp and the lower clamp are fitted together, the two clamp components are fixed with screws, and then the internal flange is processed. This method is not only time-consuming and labor-intensive, but also has low efficiency in fixing the flange. At the same time, the screws are prone to loosening when the flange is processed, resulting in a decrease in the accuracy of the flange processing and affecting the quality of the flange product.

[0004] To this end, we propose a flange fixture assembly for flange processing. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a flange clamp component for flange processing.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a flange clamp assembly for flange processing, including an automatic clamping drive mechanism, an external support clamping assembly is provided on the back of the automatic clamping drive mechanism, the automatic clamping drive mechanism includes a mounting bracket, and the back of the mounting bracket is fixedly connected to the front of the external support clamping assembly, a first mounting seat is fixedly installed on the left side of the inner wall of the mounting bracket, a second mounting seat is fixedly installed on the right side of the inner wall of the mounting bracket, a servo motor is fixedly installed on the right side wall of the first mounting seat, the external support clamping assembly includes a mounting circular plate, and the middle end of the front side of the mounting circular plate is movably connected to the back side of the rotating plate through a rotating shaft, and the front side of the mounting circular plate is fixedly connected to the back side of the mounting bracket.

[0007] Preferably, a worm is fixedly mounted on the output end of the servo motor, and the right side wall of the worm is fixedly connected to the left side wall of the second mounting seat.

[0008] Preferably, the front surface of the mounting circular plate is evenly provided with limited movable grooves, and the inner wall of the mounting circular plate is movably mounted with limited movable rods at the limited movable grooves.

[0009] Preferably, a worm wheel is movably engaged with the lower end of the outer wall of the worm, and the front side of the worm wheel is movably connected to the middle end of the back side of the mounting bracket through a rotating shaft.

[0010] Preferably, a rotating plate is fixedly mounted on the back of the worm wheel via a rotating shaft, and the back of the rotating plate is movably connected to the front middle end of the external support clamping assembly via the rotating shaft.

[0011] Preferably, arc-shaped limiting grooves are evenly arranged on the front surface of the rotating plate.

[0012] Preferably, a limiting connecting column is fixedly installed on the front side of the limiting movable rod at the center of the mounting circular plate.

[0013] Preferably, the outer wall of the limiting connecting column is movably connected to the inner wall of the rotating plate at the arc-shaped limiting groove.

[0014] Preferably, an external supporting plate is fixedly mounted on one end of the position-limiting movable rod away from the center of the mounting circular plate.

[0015] Beneficial effects

[0016] The utility model provides a flange clamp assembly for flange processing, which has the following beneficial effects:

[0017] (1) The flange clamp assembly for flange processing is provided with an automatic clamping drive mechanism and an external support clamping assembly. The output end of the servo motor on the automatic clamping drive mechanism drives the worm to start rotating, the worm drives the worm wheel to start rotating, the worm wheel drives the rotating plate to start rotating, the rotating plate drives the limiting connecting column on the external support clamping assembly to move outward along the limiting movable groove through the arc-shaped limiting groove, the limiting connecting column drives the external support clamping plate to move outward along the limiting movable groove through the limiting movable rod, the external support clamping plate automatically supports and clamps the flange, thereby improving the efficiency of the entire device in fixing the flange, and the worm and worm wheel have self-locking characteristics, which avoids the flange from loosening when the entire device is fixing the flange, thereby improving the overall fixing effect of the clamp.

[0018] (2) The flange clamp assembly for flange processing is provided with an external support clamping assembly. The multiple external support clamping plates on the external support clamping assembly can evenly and stably fix and clamp the flange, thereby avoiding the flange from loosening during processing and further improving the fixing effect of the entire device.

[0019] (3) The flange clamp assembly for flange processing is provided with a limit movable groove. The limit movable groove can not only limit the movement of the limit movable rod, but also will not affect the movement of the limit connecting column, thereby improving the stability of the operation of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the front side of the present utility model;

[0021] Figure 2 This is a front structural diagram of the automatic clamping drive mechanism of the present utility model;

[0022] Figure 3 This is a front structural diagram of the external support clamping assembly of the present invention.

[0023] Legend: 10. Automatic clamping drive mechanism; 11. External support clamping assembly; 12. Mounting bracket; 13. First mounting seat; 14. Second mounting seat; 15. Servo motor; 16. Worm; 17. Worm gear; 18. Rotating plate; 19. Arc-shaped limit groove; 20. Mounting circular plate; 21. Limit movable groove; 22. Limit movable rod; 23. Limit connecting column; 24. External support splint. DETAILED DESCRIPTION

[0024] Example 1: A flange fixture assembly for flange processing, such as Figure 1 - Figure 2 As shown, it includes an automatic clamping drive mechanism 10, an external support clamping assembly 11 is provided on the back of the automatic clamping drive mechanism 10, the automatic clamping drive mechanism 10 includes a mounting bracket 12, and the back of the mounting bracket 12 is fixedly connected to the front of the external support clamping assembly 11, a first mounting seat 13 is fixedly installed on the left side of the inner wall of the mounting bracket 12, and a second mounting seat 14 is fixedly installed on the right side of the inner wall of the mounting bracket 12. By setting the automatic clamping drive mechanism 10 and the external support clamping assembly 11, the output end of the servo motor 15 on the automatic clamping drive mechanism 10 drives the worm 16 to start rotating, and the worm 16 drives The worm gear 17 starts to rotate, and the worm gear 17 drives the rotating plate 18 to start rotating. The rotating plate 18 drives the limiting connecting column 23 on the external support clamping assembly 11 to move outward along the limiting movable groove 21 through the arc-shaped limiting groove 19. The limiting connecting column 23 drives the external support clamping plate 24 to move outward along the limiting movable groove 21 through the limiting movable rod 22. The external support clamping plate 24 automatically clamps the flange, thereby improving the efficiency of the entire device in fixing the flange. The worm 16 and the worm gear 17 have self-locking characteristics, which avoids the flange from loosening when the entire device is fixing the flange, thereby improving the overall fixing effect of the clamp.

[0025] Example 2: Based on Example 1, Figure 2As shown, a servo motor 15 is fixedly mounted on the right side wall of the first mounting seat 13, a worm 16 is fixedly mounted on the output end of the servo motor 15, and the right side wall of the worm 16 is fixedly connected to the left side wall of the second mounting seat 14, a worm gear 17 is movably engaged with the lower end of the outer wall of the worm 16, and the front of the worm gear 17 is movably connected to the middle end of the back side of the mounting bracket 12 through a rotating shaft, a rotating plate 18 is fixedly mounted on the back side of the worm gear 17 through a rotating shaft, and the back side of the rotating plate 18 is movably connected to the middle end of the front side of the external support clamping assembly 11 through a rotating shaft, and arc-shaped limiting grooves 19 are evenly opened on the front side of the rotating plate 18. By setting up the external support clamping assembly 11, the multiple external support clamping plates 24 on the external support clamping assembly 11 can evenly and stably fix and clamp the flange, avoiding the flange from loosening during processing, and further improving the fixing effect of the entire device.

[0026] Example 3: Based on Example 1 and Example 2, Figure 3 As shown, the external support clamping assembly 11 includes a mounting circular plate 20, and the middle end of the front side of the mounting circular plate 20 is movably connected to the back side of the rotating plate 18 through a rotating shaft, and the front side of the mounting circular plate 20 is fixedly connected to the back side of the mounting fixed frame 12, and a limited movable groove 21 is evenly provided on the front side of the mounting circular plate 20, and the inner wall of the mounting circular plate 20 is located at the limited movable groove 21 and a limited movable rod 22 is movably installed. The front side of the limited movable rod 22 is located at the center of the mounting circular plate 20 and a limited connecting column 23 is fixedly installed, and the outer wall of the limited connecting column 23 is movably connected to the inner wall of the rotating plate 18 at the arc-shaped limited groove 19, and the end of the limited movable rod 22 away from the center of the mounting circular plate 20 is fixedly installed with an external support splint 24. By setting the limited movable groove 21, the limited movable groove 21 can not only limit the movement of the limited movable rod 22, but also will not affect the movement of the limited connecting column 23, thereby improving the stability of the operation of the entire device.

[0027] The working principle of the present utility model is as follows: by turning on the switch of the servo motor 15, the output end of the servo motor 15 drives the worm 16 to start rotating, the worm 16 drives the worm wheel 17 to start rotating, the worm wheel 17 drives the rotating plate 18 to start rotating, the rotating plate 18 drives the limiting connecting column 23 to move outward along the limiting movable groove 21 through the arc-shaped limiting groove 19, the limiting connecting column 23 drives the outer support splint 24 to move outward along the limiting movable groove 21 through the limiting movable rod 22, the outer support splint 24 clamps the flange externally, thereby improving the efficiency of the entire device in fixing the flange, and the worm 16 and the worm wheel 17 have self-locking characteristics, which avoids the flange from loosening when the entire device is fixing the flange, thereby improving the overall fixing effect of the clamp.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A flange clamp assembly for flange processing, comprising an automatic clamping drive mechanism (10), characterized in that: The back of the automatic clamping drive mechanism (10) is provided with an external support clamping assembly (11), the automatic clamping drive mechanism (10) includes a mounting frame (12), and the back of the mounting frame (12) is fixedly connected to the front of the external support clamping assembly (11), a first mounting seat (13) is fixedly installed on the left side of the inner wall of the mounting frame (12), a second mounting seat (14) is fixedly installed on the right side of the inner wall of the mounting frame (12), a servo motor (15) is fixedly installed on the right side wall of the first mounting seat (13), and the external support clamping assembly (11) includes a mounting circular plate (20), and the middle end of the front side of the mounting circular plate (20) is movably connected to the back side of the rotating plate (18) through a rotating shaft, and the front side of the mounting circular plate (20) is fixedly connected to the back side of the mounting frame (12).

2. The flange clamp assembly for flange processing according to claim 1, characterized in that: A worm (16) is fixedly mounted on the output end of the servo motor (15), and the right side wall of the worm (16) is fixedly connected to the left side wall of the second mounting seat (14).

3. The flange clamp assembly for flange processing according to claim 1, characterized in that: The front surface of the mounting circular plate (20) is evenly provided with limited movable grooves (21), and the inner wall of the mounting circular plate (20) is movably mounted with limited movable rods (22) at the limited movable grooves (21).

4. The flange clamp assembly for flange processing according to claim 2, characterized in that: A worm wheel (17) is movably engaged at the lower end of the outer wall of the worm (16), and the front side of the worm wheel (17) is movably connected to the middle end of the back side of the mounting bracket (12) via a rotating shaft.

5. The flange clamp assembly for flange processing according to claim 4, characterized in that: A rotating plate (18) is fixedly mounted on the back of the worm wheel (17) via a rotating shaft, and the back of the rotating plate (18) is movably connected to the front middle end of the external support clamping assembly (11) via the rotating shaft.

6. The flange clamp assembly for flange processing according to claim 5, characterized in that: The front surface of the rotating plate (18) is evenly provided with arc-shaped limiting grooves (19).

7. The flange clamp assembly for flange processing according to claim 3, characterized in that: The front side of the limit movable rod (22) is located at the center of the installation circular plate (20) and is fixedly mounted with a limit connecting column (23).

8. The flange clamp assembly for flange processing according to claim 7, characterized in that: The outer wall of the limiting connection column (23) is movably connected to the inner wall of the rotating plate (18) at the arc-shaped limiting groove (19).

9. The flange clamp assembly for flange processing according to claim 3, characterized in that: An outer support clamping plate (24) is fixedly mounted on one end of the position-limiting movable rod (22) away from the center of the mounting circular plate (20).