Chip removal and extrusion all-in-one machine for machine tool
By designing a chip-extrusion and extrusion machine for machine tools, the debris discharge speed is controlled by using the linkage tray and gear system, and the inclined plate prevents debris from falling, the problem of debris blockage during machine tool processing is solved, and the smoothness of equipment operation and manual cleaning are reduced.
Patent Information
- Application Number
- CN202421177450.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the machine processing process, the chip removal machine will fall due to constant movement, which may cause the risk of blockage of the debris extrusion equipment. It is difficult for the prior art to effectively control the debris discharge speed and fluency of the debris.
A chip extrusion integrated machine for machine tools is designed, including chip extrusion machine and solid-connected chip extrusion equipment. It adopts components such as linkage tray, rack, gear, linkage rod and inclined plate. The linkage rod is driven to rotate through the gear, drive the flat plate to tilt, control the debris discharge speed, and prevent debris from falling to dead corners through the inclined plate.
The debris discharge speed is effectively controlled, prevents the debris extrusion equipment from being blocked, ensures the smooth operation of the equipment, and reduces the need for manual debris cleaning, reducing time and cost.
Smart Images

Figure CN222627076U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical processing, in particular to a chip removal and extrusion integrated machine for machine tools. Background Art
[0002] Machine tools are mechanical equipment used to process materials such as metals, plastics, and ceramics. They are basic tools for various mechanical manufacturing and processing and are widely used in the manufacturing industry. Machine tools can be numerically controlled or manually operated for cutting, grinding, drilling, milling, turning, and other processing to manufacture various parts and mechanical structures. During the processing of machine tools, the chips that fall from them need to be collected and removed. When the chips pass through the chip conveyor, the chip conveyor is constantly moving the chips, causing the extrusion equipment on the chip conveyor to be blocked due to the large amount of chips falling from the chip conveyor. Therefore, it is necessary to control the flow of the chips falling from the chip conveyor. For this reason, we propose a chip removal and extrusion integrated machine for machine tools. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a chip removal and extrusion integrated machine for machine tools, which solves the above-mentioned problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip removal and extrusion integrated machine for machine tools, comprising a chip conveyor and a chip extrusion device connected to one end of the chip conveyor, wherein a flat plate is rotatably installed inside the chip extrusion device, an inclined inclined plate is fixedly arranged above the two groups of flat plates respectively between the inner walls on both sides of the chip conveyor, a main cylinder is fixedly arranged on the side of the chip conveyor, and an extrusion roller for extruding chips is fixedly arranged inside the chip conveyor respectively corresponding to the two groups of flat plates directly below, and further comprising:
[0007] The linkage assembly is installed on one side of the chip conveyor, just above the main cylinder, to control the flow rate of the chips;
[0008] The closing component is installed on one side of the flat plate and is used to seal the material during unloading.
[0009] Preferably, both ends of the two groups of flat plates are in contact with the inner wall of the debris extrusion device, the two groups of flat plates are symmetrically arranged and linkage rods are fixedly connected to the two groups of flat plates.
[0010] Preferably, two ends of the linkage rod extend out of two ends of the flat plate, one end of the linkage rod is rotatably connected to the inner wall of the debris extrusion device, and the other end of the linkage rod extends out of the debris extrusion device and is sleeved with a gear.
[0011] Preferably, the two groups of inclined plates are symmetrically arranged, one side of the inclined plate is fixedly connected to the inner wall of the debris extrusion device, and the other side of the inclined plate is in contact with the top of the flat plate.
[0012] Preferably, the closing assembly comprises two groups of semicircular stoppers, and the corresponding sides of the two groups of flat plates are fixedly connected with semicircular stoppers, and the corresponding arcuate outer walls of the two groups of semicircular stoppers fit together.
[0013] Preferably, the linkage assembly includes a linkage bridge, a vertical plate, a limit plate and a support rod. The side of the chip conveyor is slidably connected to the linkage bridge. Both ends of the linkage bridge are fixed with integrated racks that are perpendicular to the linkage bridge. The two sets of racks are respectively meshed with two sets of gears. The bottoms of the two sets of racks are fixedly connected to support rods. The side of the vertical plate is fixedly connected to a limit plate that is perpendicular to the vertical plate. The linkage bridge is slidably connected to the side of the chip conveyor through the limit plate fixed to the vertical plate.
[0014] Preferably, the bottoms of the two groups of support rods are fixedly connected to the top of the support plate near both ends.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a chip removal and extrusion integrated machine for machine tools, which has the following
[0017] Beneficial effects:
[0018] 1. The machine tool uses a chip removal and extrusion integrated machine. The two sets of racks on the linkage bridge drive the gears to rotate, so that the gears drive the linkage rods to rotate on the chip extrusion equipment and drive the two sets of support rods to tilt downward in the middle direction, effectively controlling the speed of chip discharge, ensuring that the two sets of extrusion rollers will not be blocked due to excessive chips when extruding chips, and ensuring the smoothness of the chip extrusion equipment during operation.
[0019] 2. The machine tool uses a chip removal and extrusion integrated machine, which prevents the chips from falling from the chip conveyor into the chip extrusion equipment and falling into the dead corner on the flat plate through the tilted setting of two sets of inclined plates, thereby eliminating the steps and time cost of manual cleaning of the chips. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is an overall schematic diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the debris extrusion equipment of the utility model;
[0022] Figure 3 It is a cross-sectional schematic diagram of the debris extrusion equipment of the utility model;
[0023] Figure 4 It is a schematic diagram of the vertical plate and the limiting plate of the utility model.
[0024] In the figure: 1. chip conveyor; 2. chip extrusion equipment; 3. extrusion roller; 4. flat plate; 5. inclined plate; 6. main cylinder; 7. support plate; 8. linkage bridge; 9. vertical plate; 10. limit plate; 11. linkage rod; 12. semicircular limiter; 13. gear; 14. support rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 A chip removal and extrusion integrated machine for machine tools, comprising a chip conveyor 1 and a chip extrusion device 2 fixedly connected to one end of the chip conveyor 1, a flat plate 4 is rotatably installed inside the chip extrusion device 2, an inclined inclined plate 5 is fixedly arranged above the two sets of flat plates 4 respectively between the inner walls on both sides of the chip conveyor 1, a main cylinder 6 is fixedly arranged on the side of the chip conveyor 1, and an extrusion roller 3 for extruding chips is fixedly arranged directly below the two sets of flat plates 4 inside the chip conveyor 1, and further comprising:
[0027] A linkage assembly is installed on one side of the chip conveyor 1, corresponding to the upper part of the main cylinder 6, and is used to control the flow rate of the chips when they are discharged;
[0028] The closing assembly is installed on one side of the flat plate 4 and is used to seal the material during unloading.
[0029] The two ends of the two groups of flat plates 4 fit against the inner wall of the debris extrusion device 2, the two groups of flat plates 4 are symmetrically arranged and are fixedly connected with linkage rods 11. This device can effectively control the speed of debris feeding, ensure that the two groups of extrusion rollers 3 will not be blocked due to excessive debris when extruding debris, and ensure the smoothness of the debris extrusion device 2 during operation.
[0030] The two ends of the linkage rod 11 extend out of the two ends of the flat plate 4, one end of the linkage rod 11 is rotatably connected to the inner wall of the debris extrusion device 2, and the other end of the linkage rod 11 extends out of the debris extrusion device 2 and is sleeved with a gear 13. The two sets of gears 13 rotate when sliding downward through the two sets of racks on the linkage bridge 8. The gear 13 drives the linkage rod 11 to rotate on the debris extrusion device 2 and drives the two sets of flat plates 4 to tilt downward toward the middle direction.
[0031] The two groups of inclined plates 5 are symmetrically arranged, one side of the inclined plates 5 is fixedly connected to the inner wall of the chip extrusion device 2, and the other side of the inclined plates 5 is in contact with the top of the flat plate 4. When using the device, the chips are firstly transferred to the chip extrusion device 2 for extrusion through the chip conveyor 1, and the chips fall to the top of the flat plate 4 through the chip conveyor 1. The two groups of inclined plates 5 are arranged in an inclined shape to prevent the chips from falling into the dead corner on the flat plate 4.
[0032] The closing component includes two groups of semicircular stoppers 12, and the semicircular stoppers 12 are fixedly connected to the corresponding sides of the two groups of flat plates 4. The corresponding arc outer walls of the two groups of semicircular stoppers 12 fit together, and the debris is lowered through the gap opened between the two groups of flat plates 4. The debris is squeezed by the relative rotation of the two groups of squeezing rollers 3. Secondly, the speed and size of the debris discharge are controlled by the size of the opened gap. The two groups of semicircular stoppers 12 prevent the debris from falling when they are in a fitted state.
[0033] The linkage assembly includes a linkage bridge 8, a vertical plate 9, a limit plate 10 and a support rod 14. The side of the chip conveyor 1 is slidably connected with the linkage bridge 8. Both ends of the linkage bridge 8 are fixed with integrated racks that are perpendicular to the linkage bridge 8. The two sets of racks are respectively meshed with two sets of gears 13. The bottoms of the two sets of racks are fixed with support rods 14. The side of the vertical plate 9 is fixed with a limit plate 10 that is perpendicular to the vertical plate 9. The linkage bridge 8 is slidably connected to the side of the chip conveyor 1 through the limit plate 10 fixedly connected to the vertical plate 9. The linkage bridge 8 slides downward on the side of the chip conveyor 1 through the vertical plate 9. The limit plate 10 fixedly connected to the side of the vertical plate 9 prevents the linkage bridge 8 from shaking during the sliding process.
[0034] The bottom of the two groups of support rods 14 are fixedly connected to the top of the support plate 7 near the two ends. When the debris needs to be squeezed, the main cylinder 6 is started, so that the piston rod on the main cylinder 6 drives the support plate 7 to descend. During the descent process, the support plate 7 drives the linkage bridge 8 to move through the two groups of support rods 14.
[0035] Working principle: When using this equipment, the chips are first transferred to the chip extrusion device 2 through the chip conveyor 1 for extrusion. The chips fall to the top of the plate 4 through the chip conveyor 1. The two sets of inclined plates 5 are set in an inclined shape to prevent the chips from falling to the dead corner position on the plate 4. When the chips need to be extruded, the main cylinder 6 is started, so that the piston rod on the main cylinder 6 drives the support plate 7 to descend. During the descent process, the support plate 7 drives the linkage bridge 8 to move through the two sets of support rods 14. The linkage bridge 8 slides downward on the side of the chip conveyor 1 through the vertical plate 9. The vertical plate 9 side The limit plate 10 fixed on the edge prevents the linkage bridge 8 from shaking during the sliding process. The two sets of gears 13 rotate when sliding downward through the two sets of racks on the linkage bridge 8. The gear 13 drives the linkage rod 11 to rotate on the debris extrusion equipment 2 and drives the two sets of flat plates 4 to tilt downward toward the middle direction. The debris is lowered through the gap opened between the two sets of flat plates 4, and the debris is squeezed through the relative rotation of the two sets of extrusion rollers 3. Secondly, the speed and size of the debris discharge are controlled by the size of the gap. The two sets of semicircular limiters 12 prevent the debris from falling when in the fitted state.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chip removal and extrusion integrated machine for machine tools, comprising a chip removal machine (1) and a chip extrusion device (2) fixedly connected to one end of the chip removal machine (1), characterized in that: The chip extrusion device (2) has a flat plate (4) rotatably mounted inside, an inclined inclined plate (5) is fixedly mounted above the two sets of flat plates (4) between the inner walls on both sides of the chip conveyor (1), a main cylinder (6) is fixedly mounted on the side of the chip conveyor (1), and an extrusion roller (3) for extruding the chips is fixedly mounted directly below the two sets of flat plates (4) inside the chip conveyor (1), and further comprises: A linkage assembly is installed on one side of the chip conveyor (1) and directly above the main cylinder (6), and is used to control the flow rate of the chips when they are discharged; A closing component is installed on one side of the flat plate (4) and is used to seal when feeding.
2. The chip removal and extrusion integrated machine for machine tools according to claim 1, characterized in that: The two ends of the two groups of flat plates (4) are in contact with the inner wall of the debris extrusion device (2), the two groups of flat plates (4) are symmetrically arranged and linkage rods (11) are fixedly connected to the two groups of flat plates (4).
3. The chip removal and extrusion integrated machine for machine tools according to claim 2, characterized in that: The two ends of the linkage rod (11) extend out of the two ends of the flat plate (4), one end of the linkage rod (11) is rotatably connected to the inner wall of the debris extrusion device (2), and the other end of the linkage rod (11) extends out of the debris extrusion device (2) and is sleeved with a gear (13).
4. The chip removal and extrusion integrated machine for machine tools according to claim 3, characterized in that: The two groups of inclined plates (5) are symmetrically arranged, one side of the inclined plates (5) is fixedly connected to the inner wall of the debris extrusion device (2), and the other side of the inclined plates (5) is in contact with the top of the flat plate (4).
5. The chip removal and extrusion integrated machine for machine tools according to claim 4, characterized in that: The closing component comprises two groups of semicircular stoppers (12), and the semicircular stoppers (12) are fixedly connected to one side of the two groups of flat plates (4) corresponding to each other, and the corresponding arc surface outer walls of the two groups of semicircular stoppers (12) fit each other.
6. The chip removal and extrusion integrated machine for machine tools according to claim 3, characterized in that: The linkage assembly comprises a linkage bridge (8), a vertical plate (9), a limit plate (10) and a support rod (14); the side of the chip conveyor (1) is slidably connected to the linkage bridge (8); both ends of the linkage bridge (8) are fixedly provided with integrated racks perpendicular to the linkage bridge (8); the two sets of racks are respectively meshed with the two sets of gears (13); the bottoms of the two sets of racks are fixedly connected to the support rod (14); the side of the vertical plate (9) is fixedly connected to the limit plate (10) perpendicular to the vertical plate (9); the linkage bridge (8) is slidably connected to the side of the chip conveyor (1) through the limit plate (10) fixedly connected to the vertical plate (9).
7. The chip removal and extrusion integrated machine for machine tools according to claim 6, characterized in that: The bottoms of the two groups of support rods (14) are fixedly connected to the top of the support plate (7) near both ends.